Heat & Glo 6000GL-IPI-R Owner's Manual
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Heat & Glo 6000GL-IPI-R Owner's Manual

Heat & Glo 6000GL-IPI-R Owner's Manual

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Models:
6000GL-IPI-R
6000GL-IPI-S
6000GL-IPILP-R
6000GL-IPILP-S
•
Important operating
and maintenance
instructions included.
WARNING: If the information in
these instructions is not followed ex-
actly, a fi re or explosion may result
causing property damage, personal
injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in manu-
factured home (USA only) or mobile home and must be installed
in accordance with the manufacturer's instructions and the man-
ufactured home construction and safety standard, Title 24 CFR,
Part 3280 or Standard for Installation in Mobile Homes, CAN/
CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
•
these instructions for safe
installation and operation.
Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06
Owner's Manual
•
Leave this manual with
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during
operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as
appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or
removed.
• Keep clothing, furniture, draperies and other
combustibles away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. Do
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory-trained
professionals, or technicians super-
vised by an NFI certifi ed professional.
Installation and Operation
1

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Summary of Contents for Heat & Glo 6000GL-IPI-R

  • Page 1 CSA Z240MH. professionals, or technicians super- This appliance is only for use with the type(s) of gas indicated on the rating plate. vised by an NFI certifi ed professional. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 2 The model information regarding your specifi c appliance can be found on the rating plate usually located in the control area of the appliance. Type of Gas Gas and Electric Information Model Number Serial Number Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 3: Table Of Contents

    D. SL-D Pipe Assembly of Vent Sections ..30 E. Contact Information ........62 E. Installing Wall Shield Firestops and Horizontal Termination Cap ......31 F. Installing Roof Flashing and Vertical Termination Cap .......... 32 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 4: Listing And Code Approvals Section

    fl ame proofed or not, or whether plastered or unplastered shall be considered combustible Heat & Glo Quality Systems materials. registered by SGS ICS Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 5: Requirements For The Commonwealth Of Massachusetts

    (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL See Gas Connection section for additional Common- OBSTRUCTIONS”. wealth of Massachusetts requirements. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 6: Getting Started

    Safety glasses Level 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Manometer Voltmeter Tape measure Noncorrosive leak check solution One 1/4 inch female connection (for optional fan). Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 7: Framing And Clearances A. Selecting Appliance Location

    REAR VENT, HORIZONTAL TERMINATION, ONE ELBOW TWO ELBOWS REAR VENT, NO ELBOWS Inches 56-5/8 See Section D. Mantel Projections Millimeters 1295 1067 1829 1438 Figure 3.1 Appliance Locations Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 8: Constructing The Appliance Chase

    Front of Opening Opening Opening Opening to Ceiling Floor Flooring Appliance Appliance Appliance (Vent Pipe) (Height) (Depth) (Width) Inches 38-1/2 26-5/8 Millimeters 1067 Figure 3.2 Clearances to Combustibles Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 9: Mantel Projections

    NOTE: Measurement is taken from top of the (Acceptable on both sides of opening.) opening, NOT the top of the fi replace. Figure 3.3 Clearances to Mantels or other Combustibles above Appliance Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 10: Termination Locations

    OIL TERMINATION 20 IN. (MINIMUM) TO PERPENDICULAR WALL TERMIN ATION (GAS ON LY) Gas Termination Wood & Fuel Oil Termination 6 in. 20 in. Figure 4.3 Multiple Vertical Termination Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 11 Figure 4.4 Minimum Clearances for Termination CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 12: Vent Information And Diagrams

    45 elbows (see Figure 5.1). DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610 Figure 5.2 DVP Pipe Effective Length Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 13: Vent Diagrams

    1.2 m 18 ft. 5.5 m 5 ft. 1.5 m 20 ft. 6.1 m = 40 ft. (12.2 m) Maximum = 20 ft. (6.1 m) Maximum Figure 5.4 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 14 914 mm 16 ft * 4.9 m* 3 ft. 914 mm 14 ft.* 4.3 m* = 20 ft. (6.1 m) Maximum = 40 ft. (12.2m) Maximum Figure 5.5 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 15 2. Break the Flue Restrictor into two pieces. Do this by bending the part back and forth until it breaks (see Figure 5.8). BREAK HERE Figure 5.6 Figure 5.8 Flue Restrictor Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 16 1.2 m 20 ft 6.1 m = 50 ft (15.2 m) Maximum *No specifi c restrictions on this value EXCEPT cannot exceed 50 ft (15.2 m) Figure 5.11 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 17 2.7 m 4 ft. 1.2 m 18 ft. 5.5 m 18 ft. 5.5 m = 20 ft (6.1m) Maximum = 40 ft (12.2m) Maximum INSTALLED HORIZONTALLY Figure 5.12 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 18 = 16 in. (406 mm) Maximum No Elbow Figure 5.13 One 45 Elbow We don’t recommend to use a 45 elbow in corner installations. Use two 90 elbows instead. Figure 5.14 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 19 1.2 m 12 ft. 3.7 m 15 ft. 4.6 m = 40 ft (12.2m) Maximum = 3 ft (94mm) Maximum = 20 ft (6.1m) Maximum INSTALLED HORIZONTALLY Figure 5.16 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 20 12 ft. 3.7 m 8 ft. 2.4 m 15 ft. 4.6 m = 40 ft (12.2 m) Maximum = 8 ft (2.4 m) Maximum INSTALLED HORIZONTALLY Figure 5.18 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 21 = 40 ft. (12.2 m) Maximum *No specifi c restrictions on this value EXCEPT cannot exceed 40 ft. (12.2m) Maximum = 8 ft. (2.4 m) Maximum INSTALLED Figure 5.20 HORIZONTALLY Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 22: Vent Clearances And Framing

    HEAT inch greater than the pipe is acceptable. SHIELD 1 in. CLEARANCE WALL BOTTOM & SIDES SHIELD FIRESTOP WALL Figure 6.2 Horizontal Venting Clearances to Combustible Materials Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 23: Vertical Penetration Framing

    • Field construct additional shield height if insulation is deeper than height of attic ATTIC SHIELD INS TALLE D ATTIC SHIELD INS TALLED shield. ABOVE CEILING BELOW CEILING Figure 6.5 Installing the Attic Shield Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 24: Appliance Preparation

    CAUTION Sharp Edges • Wear protective gloves and safety glasses dur- ing installation. Remove the white gasket material covering Figure 7.3 the seal cap. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 25: Installing The Non-Combustible Board

    fi re. heads fl ush with the board. See fi gure 7.8. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 26: Installing Vent Pipe

    fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1 inch. If predrilling screw holes, do NOT penetrate inner pipe. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 27 If the slip section is too long, the inner and outer fl ues of the slip section can be cut to the desired length. Figure 8.7 Screws into Slip Section Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 28: Disassembly Of Vent Sections

    • Do NOT allow vent to sag below connection point to appliance. Improper support may allow vent to sag or separate. Figure 8.11 Align and Disassemble Vent Sections Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 29: Installing Heat Shield & Termination Cap

    (see Figure 8.12). NOTE: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 30: Sl-D Pipe Assembly Of Vent Sections

    Improper support may allow vent to sag or separate. preceding component, attach with a minimum of two (2) sheet metal screws. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 31: Installing Wall Shield Firestops And Horizontal Termination Cap

    When penetrating a brick wall, a brick extension kit (EXTERIOR) is available for framing the brick. WALL SHIELD FIRESTOP (INTERIOR) Figure 8.15 Heat Shield, Interior & Exterior Wall Shield Firestops Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 32: Installing Roof Flashing And Vertical Termination Cap

    Explosion Risk. Inspect external vent cap regularly. • Ensure no debris blocks cap. • Combustible materials blocking cap may ignite. • Restricted air fl ow affects burner operation. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 33 Slide the assembled storm collar down the pipe section until it rests on the roof fl ashing. Caulk around the top of the storm collar (see Figure 8.17). Figure 8.18 Assembling the Storm Collar Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 34: Gas Information

    Propane Minimum 5.0 inches 11.0 inches Inlet Pressure w.c. w.c. Maximum Inlet 14.0 inches 14.0 inches Gas Pressure w.c. w.c. Manifold 3.5 inches 10.0 inches Pressure w.c. w.c. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 35 Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 36: Electrical Information

    • Low voltage and 110 VAC voltage cannot be shared WARNING within the same wall box. Shock hazard. • Replace damaged wire with type 105 rated wire. • Wire must have high temperature insulation. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 37: Junction Box Installation

    GRN wire to GRN screw with inside box GRN wire NOTE: Do NOT wire 110VAC to wall switch. Figure 10.2 Junction Box Detail Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 38: Finishing

    fi re hazard. Finishing materials must not interfere with: • Air fl ow through grilles or louvers. • Operation of louvers or doors. • Access for service. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 39: Finishing Material

    Finishing material between 1 and 3 inches thick. Finishing materials 1 inch maximum thick. Stop fi nishing material fl ush with opening. Figure 11.7 Operable hinge door Figure 11.5 Overlap Fit Door Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 40: Appliance Setup

    Place the back piece of refractory in back of the fi rebox. The small indentation on one side goes down. Lean the refractory slightly so it doesn’t tip over. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 41: Ember Placement

    (see Figure 12.4). Failure to follow this procedure will likely cause lighting and sooting problems. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 42: Positioning The Logs

    Place log #2 on top of log #1. The bottom side of this log has a slot in it that goes over the left metal tab sticking up out of the top of log #1. The left end of this log sits on the burner surface. 2102-910 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 43 #1. The thin end of the log rests in the fl at spot molded into the top of log #3. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 44: Glass Assembly

    LATCHES (BOTH BOTTOM AND TOP) AIR SHUTTER Figure 12.19 WING NUT GLASS Shutter Settings ASSEMBLY Burner 3/16 in. Open Figure 12.18 Glass Assembly 3/8 in. 3/8 in. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 45: Operating Instructions

    • Glass door MUST be in place and sealed before operating appliance. • Only use glass door certifi ed for use with appliance. • Glass replacement should be done by qualifi ed technician. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 46: Lighting Appliance

    For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 47: After Appliance Is Lit

    In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when continually? ON/OFF is turned off. In a standing pilot system the pilot will always stay on. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 48: Troubleshooting

    “I” terminal on module. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 49 Verify module is securely grounded to metal chassis of appliance. d. Module voltage output / Valve/Pilot Verify battery voltage is at least 2.7 volts. Replace batter- solenoid ohms readings. ies if voltage is below 2.7. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 50: Maintaining And Servicing Appliance

    • Restricted air fl ow affects burner operation. control compartment • Burner, burner ports Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 51 1. Verify operation of remote. 2. Replace batteries in remote transmitters and battery-powered receivers. 3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 52: Reference Materials

    Appliance Dimensions Table Location Inches Millimeters Location Inches Millimeters 21-1/2 1041 36-1/8 11-5/8 28-1/2 25-1/4 33-1/2 14-1/4 8 dia 34-5/8 2-1/8 2-3/8 6-7/8 26-7/8 Figure 16. 1 Appliance Dimensions Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 53: Vent Components Diagrams

    14 in. (356 mm) 5 in. 12 in. (127 mm) (305 mm) 6 in. (152 mm) DVP-HVS (Vent Support) DVP-WS (Wall Shield Firestop) Figure 16.2 DVP vent components Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 54 6-3/4 in. (171 mm) 10-5/8 in. (270 mm) 14 in. DVP-TRAP (566 mm) Horizontal Term Cap DVP-TRAP1 DVP-TRAPK1 DVP-TRAP2 DVP-TRAPK2 DVP-HPC1 DVP-HPCK1-B DVP-HPC2 DVP-HPCK2-B Figure 16.3 DVP vent components Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 55 5-3/4 in. (146 mm) COOL-ADD Cap Shield 13-7/8 in. 9-1/2 in. (352 mm) (241 mm) 14 in. (356 mm) DVP-TRAPFL Flashing DRC-RADIUS Cap Shield Figure 16.4 DVP vent components Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 56 1 in. (25 mm) 1-5/8 in. 7-3/4 to 10-3/8 in. (41 mm) (197 to 264 mm) DVP-HPC DVP-FBHT High Performance Cap Fire Brick Termination Cap Figure 16.5 DVP vent components Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 57 H when using the snorkel cap except when using the simple up and out installation. (SL-SERIES) WALL BRACKET (SL- SERIES) SL D-Series Vent Components Figure 16.6 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 58: Service Parts

    6000GL-IPI-R, -S C. Service Parts (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 5-06 Ending Manufacturing Date: ______ Log Set Assembly Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...
  • Page 59 SRV2101-472 3V Transformer 593-593A Battery Pack 593-594A Glass Latch Assembly 386-122A Mineral Wool 050-721 Vent gasket 2025-114 Flue Restrictor 385-128 Touch Up Paint TUP-GBK-12 Wall Switch Kit WSK200-HNG Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 60: Service Parts

    750-500 Valve NG Valve LP 750-501 NGK-6GL-IPI Conversion Kit NG LPK-6GL-IPI Conversion KIT LP Pilot Spud NG 593-528 593-527 Pilot Spud LP NGK-DXV Regulator NG Regulator LP LPK-DXV Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 61: Warranty

    3. HEAT & GLO reserves the right to make changes at any time, without notice, in design, material, specifi cations and prices of the Product. HEAT & GLO also reserves the right to discontinue styles and products. 060-981D 3/05 © 2005 Hearth & Home Technologies Inc. Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

  • Page 62: Contact Information

    6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Printed in U.S.A. - Copyright 2006 Heat & Glo • 6000GL-IPI-R, 6000GL-IPI-S • 2102-900 Rev. B • 5/06...

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