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FujiFilm FRENIC-Mega Instruction Manual

High performance, multifunction inverter

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High Performance, Multifunction Inverter
About this document
This manual, a supplement for the FRENIC-MEGA series of inverters having a ROM version 3600 or later, contains addition,
modification, and correction to the FRENIC-MEGA Instruction Manuals (INR-SI47-1183b-E, INR-SI47-1223c-E,
INR-SI47-1334-E, and INR-SI47-1335a-E). For other descriptions, refer to the original manuals.
Checking the inverter's ROM version
The inverter's ROM version can be checked on Menu #5 "Maintenance Information" (
detailed keypad operation, refer to the inverter original manuals.
About newly added functions
The functions listed below are newly added to the FRENIC-MEGA series of inverters having a ROM version 3600 or later.
For details about those functions, refer to Section 2 "Details of Function Codes Added" or the PG Interface Card Instruction
Manual.
Inverter's ROM Version
3600 or later
The PG interface card OPC-G1-PG22 is applicable to inverters having a ROM version 3510 or later.
Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the inverter not operating to full efficiency, as well
as information concerning incorrect operations and settings which can result in accidents.
This icon indicates a reference to more detailed information.
Fuji Electric Systems Co., Ltd.
(Supplement to Instruction Manual)
(1) Online tuning
Performs tuning while the motor is rotating in order to cover the motor speed
fluctuation caused by the temperature rise of the motor.
(2) Function extension of brake signal
Extends the brake-ON sequence function.
(3) PG error processing
Changes the PG error detection width if the speed command exceeds the base
frequency.
(4) Synchronous operation
Enables synchronous operation of two motors equipped with a pulse generator
(PG). The PG interface card (OPC-G1-PG or OPC-G1-PG22) is required. For
details, refer to the PG Interface Card Instruction Manual.
(5) Motor magnetic flux weakening control under "vector control without speed
sensor"
Improves the torque control stability. The overspeed detection level can be
specified.
(6) Improved regenerative power control under vector control
Adjusts the motor magnetic flux level to be applied during deceleration under
vector control.
(7) Terminal command "Enable battery operation" BATRY
(Function code data = 59)
Cancels the undervoltage protection so that the inverter under an undervoltage
condition runs the motor with battery power.
(8) "0 to 20 mA" range added to analog input/output
(9) Speed limit level adjustable with analog inputs under torque control
1
5
_
14
Newly Added Functions
) as a 4-digit code. For the
INR-SI47-1544-E

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Summary of Contents for FujiFilm FRENIC-Mega

  • Page 1 About newly added functions The functions listed below are newly added to the FRENIC-MEGA series of inverters having a ROM version 3600 or later. For details about those functions, refer to Section 2 "Details of Function Codes Added" or the PG Interface Card Instruction Manual.
  • Page 2: Function Code Tables

    1 Function Code Tables Listed below are function codes added or modified in the FRENIC-MEGA series of inverters having a ROM version 3600 or later. Drive control Refer Code Name Data setting range Default page: Torque setting V/f control 0: Output in voltage (0 to 10 VDC)
  • Page 3 Drive control Refer Code Name Data setting range Default page: Torque setting V/f control d12 Speed Control (Jogging) 999: Disable integral action 0.100 I (Integral time) d23 PG Error Processing 0: Continue to run 1 1: Stop running with alarm 1 2: Stop running with alarm 2 3: Continue to run 2 4: Stop running with alarm 3...
  • Page 4 Drive control Refer Code Name Data setting range Default page: Torque setting V/f control U36 Customizable Logic: (Input 1) U37 Step 8 (Input 2) U41 Customizable Logic: (Input 1) U42 Step 9 (Input 2) U46 Customizable Logic: (Input 1) U47 Step 10 (Input 2) U81 Customizable Logic Output Signal 1 59 (1059): Enable battery operation...
  • Page 5 2 Details of Function Codes Added Analog output [FMA]/[FM1] (Mode selection) * Analog output [FM2] (Mode selection) * [FM1] and [FM2] are for Asia (FRN_ _ _G1 - A) and EU (FRN_ _ _G1 - E) versions. Versions except Asia (FRN_ _ _G1 - A) and EU (FRN_ _ _G1 - E) versions Mode selection (F29) F29 specifies the property of the output to terminal [FMA].
  • Page 6 Prerequisites for battery operation (1) The terminal command BATRY (data = 59) must be assigned to any digital input terminal. (2) A DC link bus voltage must be supplied from the battery to the main circuit (L1/R-L3/T or L2/S-L3/T) as shown in Figures A and B given below.
  • Page 7 About battery operation (when BATRY is ON) (1) The undervoltage protective function ( ) is deactivated. (2) The inverter can run the motor even under an undervoltage condition. (3) The RDY ("Inverter ready to run") output signal is forcedly turned OFF. (4) The bypass circuit of the charging resistor comes to be closed (73X ON) after a delay of time T1 from when the BATRY is turned ON.
  • Page 8 E20 to E23 Terminal [Y1] to [Y4] Function E24, E27 Terminal [Y5A/C] and [30A/B/C] Functions (Relay output) U01, U02 … U46, Customizable Logic: Step 1 to 10 (Input 1, Input 2) Function code data Drive control Functions assigned Symbol Torque Active ON Active OFF w/o PG w/ PG...
  • Page 9 Assigning "1" to bit 2 of H82 defines excessive positioning deviation in synchronous operation as a light alarm. For details about excessive positioning deviation, refer to the PG Interface Card Instruction Manual. For details about definition of light alarms, refer to the FRENIC-MEGA Instruction Manual, Chapter 5. Light Alarm Selection 2 (H82), Bit Assignment of Selectable Factors...
  • Page 10 Under vector control, when the reference speed or the detected one drops below the level of the brake-ON frequency (specified by bit 3 of J96) and stays below the level for the period specified by J72 (Brake signal (Brake-ON timer)), the inverter judges that the motor rotation is below a certain level and turns the signal BRKS OFF for activating the brake.
  • Page 11 • Operation time chart when Turn-on condition of brake signal (Bit 4) = 1 (Only when a run command is OFF) F39: Stop frequency (Holding time) Reference speed/ Detected speed J71: Brake-ON frequency/speed** F25: Stop frequency Run command Brake signal J72: Brake-ON timer* *If the inverter output is shut down during the timer period specified by J72, the inverter ignores the timer...
  • Page 12 Overspeed Detection Level d35 specifies the overspeed detection level under torque control by percentage of the maximum frequency (F03, A01, b01, r01). If the following condition is satisfied, the inverter detects an overspeed state and issues an overspeed alarm Motor speed ≥ Maximum frequency (F03/A01/b01/r01) × d35 Setting d35 data to "999"...
  • Page 13 Data for d41 Function Disable (Ordinary control) Enable (Constant peripheral speed control) Refer to the FRENIC-MEGA User's Manual, Chapter 5, Section 5.4.8 "d codes (Application functions 2)." Enable (Simultaneous synchronization, without Z phase) Enable (Standby synchronization) Enable (Simultaneous synchronization, with Z phase)
  • Page 14 Magnetic Flux Level during Deceleration (Vector control) d90 specifies the magnetic flux level to be applied during deceleration under vector control by percentage of the rated motor magnetic flux (determined by P06/A20/b20/r20). d90 data takes effect only when H71 = 1 (Deceleration Characteristics enabled) and F42/A14/b14/r14 = 5 or 6 (Vector control with/without speed sensor).
  • Page 15 3 Monitoring the running status -- Menu #3 "Drive Monitoring" -- Listed below are monitoring items added or modified in the FRENIC-MEGA series of inverters having a ROM version 3000 or later. monitor Item Unit Description shows: Target position pulse...
  • Page 16 4 List of Errata The table below provides a list of errata for the FRENIC-MEGA Instruction Manuals (INR-SI47-1183b-E, INR-SI47-1223c -E, INR-SI47-1334-E, and INR-SI47-1335a-E). Page Wrong Correct (underlined) 1183b 1223c 1334 1335a Fuse rating column (IEC number): ■ □ ■ □...
  • Page 17 Page Wrong Correct (underlined) 1183b 1223c 1334 1335a H81, H82: Light Alarm Selection 1 and 2 Addition of Light Alarm Factor "PID feedback wire break" to be added. Code: Name: PID feedback wire break Description: The PID feedback signal wire(s) is broken.
  • Page 18 Descriptions in this manual are based on the standard keypad having a four-digit, 7-segment LED monitor (shown in the original FRENIC-MEGA Instruction Manuals, Chapter 3). The FRENIC-MEGA also provides a multi-function keypad as an option, which has an LCD monitor and a five-digit, 7-segment LED, but has no USB port.
  • Page 19 FRENIC-MEGA series of inverters. Please feel free to send your comments regarding any errors or omissions you may have found, or any suggestions you may have for generally improving the manual. In no event will Fuji Electric Systems Co., Ltd. be liable for any direct or indirect damages resulting from the application of the information in this manual.