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INSTALLATION & OPERATION MANUAL Instruction for Burner 100 Models: Clear 110, Minimal 110, Clear 100 RS/LS/TS, Clear 110 Tunnel, Minimal 110 Tunnel, Stand Alone 110, Clear 130, Minimal 130, Clear 130 RS/LS/TS, Clear 130 Tunnel, Space Creator 120, Stand Alone 130, Minimal 130 Tunnel The Ortal direct vent appliances have been tested and approved by CSA for safety and efficiency for use with either Natural Gas (NG) or Propane (LP).
TABLE OF CONTENTS Page Introduction to Ortal and Company Profile Warnings Models, Dimensions and Configurations Product Specifications Gas Pressure and Power Output Installation Instructions and Checklist Locating Your Gas Fire Place Minimum Clearance to Combustible Materials Install Vent System (also see Appendix A) Restrictors &...
INTRODUCTION Company Profile Welcome to Ortal and Ortal USA. Ortal Heating Solutions has been one of the leaders and innovators in fireplace technology for over 20 years. Ortal expanded its market to include Continental Europe and the United Kingdom and most recently, through Ortal USA, Ortal is proud to span the globe with fireplace products in the United States and Canada. Ortal and Ortal USA welcomes you as a valued customers and new owner of an Ortal direct vent appliance. Specializing in indoor gas fireplaces, Ortal’s designs make up an inseparable part of the living space in homes and other settings. Infusing both form and function our direct vent fireplace heaters are designed to be aesthetically pleasing. Ortal USA offers a variety of standard models and design concepts, each one being efficient and safe. Ortal’s balance flue direct vent fireplaces meet CSA standards for safety and efficiency. There is no contact of hot surfaces with the walls or the roof of the building. Ortal Heating Solutions gives meticulous attention to the most stringent design requirements, quality of materials, finishes and complementary service for the entire heating system. The company constantly updates its knowledge of the latest innovations and worldwide trends. Ortal USA invites your queries and requests for custom design are welcome. The following installation and operation manual is for you, your architect’s and your installer’s use. Please keep it readily available and always contact Ortal USA with any questions you may have. We appreciate you for choosing Ortal USA for your fireplace needs. Thank you, Ortal and Ortal USA...
WARNINGS WARNING The direct vent system appliance must be installed as an OEM installation in manufactured homes (USA only) or an aftermarket permanently located, or a mobile home, where not prohibited by local codes and must be installed in accordance with Manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
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WARNING : Glass Handling The glass must ONLY be removed by an authorized &/or qualified installer. The authorized technician should ONLY remove the glass with the glass vacuum holders supplied manufacturer. Lower glass rest special wooden/polyurethane support provided, and fit the second support to the upper edge of the glass.
INSTALLATION INSTRUCTIONS Installation Checklist 1. Identify appliance installation location (based on the following): a. Room location b. Clearances to combustibles c. Venting requirements d. Mantle clearances e. Framing and finishing requirements (surrounding framing and materials to be completed after fireplace installation) 2.
e. Review and explain maintenance requirements to customer f. Review and explain warranty requirements to customer Locating Your Gas Fireplace When selecting a location for your fireplace Ensure that the minimum clearances to combustible materials are met as outlined in the next section. ...
Install Vent System Follow the instructions in appendix A. Fireplace Restrictors & Vent Arrangement The following drawing and table show the options allowed for both vertical and horizontal positioning of the vents and the required restrictor for the burner 100 models. With this information it is possible to find the allowable horizontal or vertical path of the vent.
Routing of Gas Line Correctly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed as per requirements outlined in the latest edition of the National Fuel Gas Code, NFPA 54 (USA) or CAN/CSA-B1491 (Canada). Never use galvanized or plastic pipe, unless specified specifically for use with gas.
Burner and Burner Inspection Burner comes complete with all the necessary parts assembled, including: venturi, nozzle, pilot, thermocouple and spark plug. Parts are pre-set for the specific gas type (natural/propane) and no field adjustments are necessary. During installation the burner and its accessories must be inspected for cleanliness and completeness.
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GLASS PROTECTION DURING MAINTENANCE Special wooden supports Glass Vacuum glass holders Keep anti slip angle...
Interior Design Media Install standard or optional features (choose from the following): Media (choose one, samples pictures below): Installation 20% of burner and grill area must remain uncovered by media materials The 2x2” area in front of the pilot must remain clear iii.
Warning: DO NOT install the interior design media until the appliance installation is complete, the gas line is connected and tested for leaks and the initial burner operation has been inspected and confirmed. ONLY install media which is provided by the manufacturer or otherwise specifically approved by the manufacturer for installation and operation with the unit.
OPERATING INSTRUCTIONS For your safety read carefully before lighting the fireplace. WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do NOT operate the appliance if: ...
MAINTENANCE INSTRUCTIONS General Maintenance Instructions WARNING Turn off the gas BEFORE servicing the fireplace. It is recommended that a qualified service technician perform a routine inspection at the beginning of each heating season. Never operate the appliance without the glass properly secured in place WARNING The glass must ONLY be removed by an authorized qualified installer.
Burner Maintenance The flame from the burner should be visually checked. The flame should be blue and yellow and candle-like in appearance. Pilot Maintenance The pilot flame must be visually checked. Always be present when the fireplace is in operation. The pilot flame has two distinct flames, one engulfing the thermocouple, and the other reaching the main burner.
3. Ensure that there is no foreign material in the vents. Survey by removing the cap and shining a light down the vent. 4. Check all joints and pipes to make sure that nothing has been disturbed or loosened. Nozzle Details...
CONTACT INFORMATION ORTAL Heating Solutions Ltd. (Israel) ORTAL Heating Systems Industrial Zone B Neve Neeman, Hod-Hasharon Israel Tel: 011 972 9 7402828 Fax: 011 972 9 7402687 E-mail: sales@ortal-heat.co.il Website: www.ortal-heat.com ORTAL USA, Inc. 7618 Jellico Avenue Northridge, CA 91325...
TABLE OF APPENDICES Appendix Content Product/ Manufacturer Vent Installation DuraVent Electric Control Installation Mertik Maxitrol Electric Control Operation Mertik Maxitrol Silicon Product and Application Rutland Interior Media Layout Ortal...
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Appendix A VERTICAL HIGH WIND OR LOW PROFILE TERMINATION CAP STORM COLLAR ROOF FLASHING CEILING FIRESTOP ROUND CEILING SUPPORT/WALL THIMBLE COVER CATHEDRAL CEILING SUPPORT BOX PIPE SECTION PIPE SECTION APPLIANCE ADAPTOR )LJXUH ...
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Appendix A M&G DURAVENT WARRANTY M&G DuraVent, Inc. (“DuraVent”) provides this limited lifetime warranty for all of its products to the original purchaser, with the exception of Ventinox (lifetime), DuraBlack (five years) and all Termination Caps (five years). Subject to the limitations set forth below, DuraVent warrants that its products will be free from substantial defects in material or manufacturing, if properly installed, maintained and used.
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APPENDIX B Mertik Maxitrol GV60 Remote Electronic Ignition and Control System...
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APPENDIX C WARNING Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house.
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APPENDIX C WARNING Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier. WARNING Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty.
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APPENDIX C The Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition. (In Canada, the current .CAN/CSA-B149.1 installation code). Where applicable the appliance, when installed, must be electrically grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
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Appendix D Technical Data Sheet Rutland Fire Clay Company P.O. Box 340, Rutland, VT 05702-0340 (800) 544-1307 Fax (802) 775-5262 Outside US & Canada Call (802) 775-5519 Web Site: www.rutland.com 500°F RTV High Heat Silicone Sealant Item 76A, 76, 76C, 76CT x Forms a flexible hea t-resistant seal x Does not require heat to cure...
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Appendix D particular purpose and suitable for user’s asserted, including warranty, contract, negligenc e or application. If this Rutland Fire Clay Company strict liability. product is defective within the warranty period stated above, your exclusive remedy and Rutlan AUTIONS Fire Clay Company’s sole obligation shall be, at Direct contact with uncured sealant irritates eyes...
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Appendix E CERAMIC STONES: LARGE (Grey or White) Burner 30 Model:Clear 40, 40H, TS, RS, LS, Tunnel Stand Alone 40 Bags: 2 Burner 45 Model: Clear 75, TS, RS, LS Minimal 75 Space Creator 75 Stand Alone 75 Clear 60x80/Tunnel Minimal 60x80 / Tunnel Clear 65x75 / Tunnel Bags: 3...
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Burner 100 Models: Clear 110 and 130 Minimal 110 and 130 Stand Alone 110 and 130 Bags: 4 Model :Clear 110, RS, LS, TS and Tunnel Bags: 5 Model: Clear 130, RS, LS, TS and Tunnel Space Creator 120 Bags: 5...
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Appendix E Burner 135 Model: Clear 150 Stand Alone 150 Bags: 6 Model: Clear 150 TS / RS / LS Space Creator 150 Bags: 6 Model: Clear 170 Stand Alone 170 Bags: 6 Model: Clear 170, TS, RS, LS Space Creator 170 Bags: 7...
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Appendix E Burner 160 Model: Clear 200 Bags: 8 Model :Clear 200 TS / RS / LS / Tunnel & Space Creator 200 Bags: 9...
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Appendix E CERAMIC STONE: SMALL ( Gray or White) Burner 30 Model: Clear 40 / 40H / TS / RS / LS / Tunnel Stand Alone 40 Bags: 2 Burner 45 Model: Clear 75, TS, RS, LS Minimal 75 Space Creator 75 Stand Alone 75 Clear 60x80 / Tunnel Minimal 60x80/ Tunnel...
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Burner 100 Model: Clear 110 and 130 Minimal 110 and 130 Stand Alone 110 and 130 Bags: 6 Model: Clear 110, TS, RS, LS , Tunnel Bags: 7 Model: Clear 130, TS, RS, LS, Tunnel Space Creator 120 Bags: 8...
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Appendix E Burner 135 Model: Clear 150 Stand Alone 150 Bags: 8 Model: Clear 150, TS, RS, LS Space Creator 150 Bags: 10 Model: Clear 170 Stand Alone 170 Bags: 7 Model: Clear 170 , TS, RS, LS Space Creator 170 Bags: 11...
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Appendix E Burner 160 Model: Clear 200 Bags: 11 Model: Clear 200 TS / RS / LS / Tunnel & Space Creator 200 Bags: 13...
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Appendix E Burner 160 Model: Clear 200 Logs: (3) 5 pcs SET Beige Embers: 2 Bags Model : Clear 200 TS/ LS/ RS/ Tunnel Logs: (3) 5 pcs SET Beige Embers: 2 Bags...
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Appendix E ENGLISH LONG BRANCH & SHORT BRANCH Burner 30 Model: Clear 40, 40H,TS, RS, LS,Tunnel Stand Alone 40 Branches :Only 5 SHORT BRANCHES Beige Embers: 1 Bag Burner 45 Model: Clear 75 TS/ RS/ LS Minimal 75 TS/ RS/ LS Space Creator 75 Stand Alone 75 Clear 75 Clear 60x80/ Tunnel...
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Burner 100 Model: Clear 110 and130 Minimal 110 and 130 Stand Alone 110 and 130 Clear 110,TS, RS, LS, Tunnel Clear 130,TS, RS, LS, Tunnel Space Creator 120 Branches: 3 LONG BRANCHES & 9 SHORT BRANCHES Beige Embers: 2 Bags...
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Appendix E Burner 135 Model: Clear 150 TS, RS, LS Space Creator 150 Stand Alone 150 Branches: 4 LONG BRANCHES & 11 SHORT BRANCHES Beige Embers: 2 Bags Clear 150 & Stand Alone 150 Model: Stand Alone 170 Clear 170 TS, RS, LS Space Creator 170 Branches: 5 LONG BRANCHES &...
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Appendix E Burner 160 Model: Clear 200 Branches: 6 LONG BRANCHES & 10 SHORT BRANCHES Beige Embers: 2 Bags Model: Clear 200 TS / RS / LS / Tunnel Space Creator 200 Branches: 6 LONG BRANCHES & 12 SHORT BRANCHES Beige Embers: 2 Bags...
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