Viessmann VITOCAL 200-S Installation And Service Instructions Manual
Type awb 201.b04 to b13 air source heat pump, split version for heating operation type awb-ac 201.b04 to b13 air source heat pump, split version for heating and cooling operation
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VIESMANN Installation and service instructions for contractors Vitocal 200-S Type AWB 201.B04 to B13 Air source heat pump, split version for heating operation Type AWB-AC 201.B04 to B13 Air source heat pump, split version for heating and cooling opera- tion...
Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ Codes of practice of the relevant trade associations. Danger ■ All current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, VDE and risk of injury.
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Repairing components that fulfil a safety function can compromise the safe operation of your sys- tem. Defective components must be replaced with genuine Viessmann spare parts. Auxiliary components, spare and wearing parts Please note Spare and wearing parts that have not been tested together with the system can compromise its function.
Index Index Installation instructions Preparing for installation Application......................Requirements regarding on-site connections............Overview of possible system schemes..............Markings in the system examples................ 11 System example 1, ID: 4605169_1202_05............11 System example 2, ID: 4605170_1202_05............19 Installation sequence Installing the external unit..................27 Installing the internal unit..................
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Index Index (cont.) Electrical equipment, external unit, type AWB/AWB-AC 201.B10, B13....124 Hydraulics, external unit, type AWB/AWB-AC 201.B10, B13....... 126 Commissioning/service reports Hydraulic parameter report................... 128 Control parameters report..................128 Specification....................... 136 Appendix Heat pump commissioning order................142 Declaration of conformity.................. 143 Keyword index....................
Application The heat pumps Vitocal 200-S, Note type AWB and AWB-AC can be used for Vitocal 200-S is intended exclusively for the following purposes: domestic use, i.e. even people who have ■ Central heating via a heating system not had any instruction are able to oper- ■...
Preparing for installation Requirements regarding on-site connections Internal unit...
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Preparing for installation Requirements regarding on-site connections (cont.) Symbol Meaning Connection Refrigerant lines from/to the Type Pipe 7 UNF thread external unit: AWB/ AWB-AC ■ Hot gas line 201.B04 12 mm ⅞ Reducer ⅞ x ¾ 201.B07 16 mm ⅞ 201.B10 16 mm ⅞...
Preparing for installation Requirements regarding on-site connections (cont.) Recommended power cables Vitocal 200-S, type AWB, 201.B04 201.B07 201.B10 201.B13 AWB-AC External unit (compressor) 230 V~ Cable cross-section 3 x 2.5 mm 3 x 2.5 mm 3 x 2.5 mm 3 x 4.0 mm Max.
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Preparing for installation Overview of possible system schemes (cont.) System schemes Component System scheme Heating circuit A1/HC1 — — — — M2/HC2 — — — — DHW cylinder — — — — Immersion heater — — — — Heating water buffer cylinder —...
Preparing for installation Markings in the system examples -2/145- --2/F14-- --2/F14-- --2/X3.8;3.9-- --2/211.2-- System example 1, ID: 4605169_1202_05 Note This scheme is a general example with- out shut-off valves or safety equipment. This does not replace the need for local engineering.
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Preparing for installation System example 1, ID: 4605169_1202_05 (cont.) Hydraulic installation scheme -8/145- -8/145- --105/2-- -105/20--76- --2/212.2-- --74/20-- --105/52-- --2/F13-- --2/212.3-- -2/222.4--51- -2/X3.3;3.4- -2/211.2--6--51- -2/211.4--5-...
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System example 1, ID: 4605169_1202_05 (cont.) Pos. Designation Heat source Internal unit of heat pump Vitocal 200-S, type AWB 201.B or type AWB-AC 201.B Heat pump control unit Vitotronic 200, type WO1C Outside temperature sensor ATS Instantaneous heating water heater with switching module (only for Vitocal 200-S, type AWB-AC) 3-way diverter valve for "Central heating/DHW heating"...
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Preparing for installation System example 1, ID: 4605169_1202_05 (cont.) Pos. Designation Heating water buffer cylinder Buffer temperature sensor Heating circuit with mixer M2 (KM BUS) Underfloor heating circuit/cooling circuit Vitotrol remote control Flow temperature sensor Temperature limiter to restrict the maximum temperature of underfloor heating systems ■...
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Preparing for installation System example 1, ID: 4605169_1202_05 (cont.) 130 W 211.2 X2.N STBs 130 W 211.4 X2.N 50 W 212.3 X2.N 100 W 212.2 HK A1 X2.N 100 W 224.7 UPSB X2.N 222.3 X3.1 222.4 X2.N STBs 222.2 OPEN X2.N CLOSE 222.1...
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Power supplies for the internal unit Note and instantaneous heating water Instantaneous heating water heater only heater for Vitocal 200-S, type AWB-AC. Heat pump control unit power supply F1 6.3AH (slow) 1/N/PE 230 V/50 Hz Instantaneous heating water heater power supply...
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Preparing for installation System example 1, ID: 4605169_1202_05 (cont.) External unit connections 4 kW 1 / N / PE 230 V/ 50 Hz 43 V 7 kW No Lo 1 / N / PE 230 V/ 50 Hz 43 V 10 / 13 kW 1 / N / PE 230 V/ 50 Hz...
Preparing for installation System example 2, ID: 4605170_1202_05 Note This scheme is a general example with- out shut-off valves or safety equipment. This does not replace the need for local engineering.
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Preparing for installation System example 2, ID: 4605170_1202_05 (cont.) Hydraulic installation scheme -8/145- -8/145- -2/X3.8;3.9- --105/2-- -105/20--76- --2/212.2-- --74/20-- --105/52-- --2/F13-- --2/212.3-- --2/X3.8;3.9-- -2/211.5- -2/222.4--51- -2/X3.3;3.4- --2/211.5-- -2/211.2--6--51- -2/211.4--5- Note In cooling mode, safeguard the minimum flow rate in the secondary circuit. Open valves on the heating circuit distributor or install an overflow valve.
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(cont.) Pos. Designation Heat source Internal unit, heat pump Vitocal 200-S, type AWB-AC 201.B Heat pump control unit Vitotronic 200, type WO1C Outside temperature sensor ATS Instantaneous heating water heater with switching module 3-way diverter valve for "Central heating/DHW heating"...
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Preparing for installation System example 2, ID: 4605170_1202_05 (cont.) Pos. Designation Heating water buffer cylinder Buffer temperature sensor Heating circuit with mixer M2 (KM BUS) Underfloor heating circuit/cooling circuit Vitotrol remote control Flow temperature sensor Temperature limiter to restrict the maximum temperature of underfloor heating systems ■...
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Preparing for installation System example 2, ID: 4605170_1202_05 (cont.) 130 W 211.2 X2.N STBs 130 W 211.4 X2.N 50 W 212.3 X2.N 100 W 212.2 HK A1 X2.N 100 W 224.7 UPSB X2.N 222.3 X3.1 222.4 X2.N STBs 222.2 OPEN X2.N CLOSE 222.1...
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Preparing for installation System example 2, ID: 4605170_1202_05 (cont.) Note Instantaneous heating water heater 4, 3-way diverter valve 5 and secondary pump 6 are already installed and elec- trically connected. 211.5 X2.N X3.8 X3.9 NTC 10 kΩ NTC 10 kΩ NTC 10 kΩ...
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Preparing for installation System example 2, ID: 4605170_1202_05 (cont.) Power supplies for the internal unit External unit connections and instantaneous heating water heater 4 kW Heat pump control unit power supply F1 6.3AH (slow) 1 / N / PE 230 V/ 50 Hz 1/N/PE 230 V/50 Hz 43 V...
Installation sequence Installing the external unit Please note Type Max. tilting angle Avoid damaging the appliance AWB/AWB-AC during transportation. 201.B04 45° Never put weight on top of the 201.B07 45° appliance. 201.B10 30° 201.B13 30° Please note If the compressor in the external unit is steeply angled, lubricant will enter the refrigerant circuit and damage the appliance.
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Installation sequence Installing the external unit (cont.) Avoid "air short circuits". Installation information ■ Take the lengths of the refrigerant ■ Installation on a floor: lines into account (see "Connecting Use supports (accessories) for floor- refrigerant lines"). standing installation. ■ Select the installation site so that the Where such supports cannot be used, evaporator cannot be blocked by install the external unit freestanding on...
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Installation sequence Installing the external unit (cont.) ■ In regions with prolonged cold sea- Weight of external units sons (e.g. in Germany), provide an Type Weight in kg electric supplementary heating facility AWB/AWB-AC (accessory) for the condensate pan. 201.B04 ■ For insulation of structure-borne noise 201.B07 and vibrations between the building 201.B10...
Installation sequence Installing the external unit (cont.) Minimum clearances Example type AWB/AWB-AC 201.B04 A Air intake B Air discharge Type AWB/ Dimensions in mm AWB-AC Cable entry above below ground ground level level 201.B04 ≥ 100 ≥ 100 ≥ 400 ≥...
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Installation sequence Installing the external unit (cont.) Floor mounting A Support for floorstanding installation (accessory)
Installation sequence Installing the external unit (cont.) B Gravel bed as condensate soak- E Rubber mounts (supplied) away C Concrete foundations (see technical guide) D Drainage pipe DN 100 (only with entries below ground level) Note We recommend letting condensate drain away freely (without condensate pipe).
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Installation sequence Installing the internal unit (cont.) Minimum clearances A Cable entry <42 V B Cable entry 400 V~/230 V~, >42 V...
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Installation sequence Installing the internal unit (cont.) Fitting the internal unit to the wall...
Installation sequence Connecting the refrigerant lines ■ The external unit is pre-filled with – In heating mode, if the internal unit refrigerant R410A. is installed higher than the external ■ Install oil lift bends (see illustration) unit. into the vertical lines in the following –...
Installation sequence Connecting the refrigerant lines (cont.) Insulation against noise and vibrations with entry points above ground level Note Route connecting cables and refrigerant lines separately. A Pipe bends as vibration compensa- D Electrical cables/leads, internal/ tors external unit B Clips with EPDM lining C Cable entry, e.g.
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Installation sequence Connecting the refrigerant lines (cont.) Connection to the external unit 1. Type AWB/AWB-AC 201.B04 and 201.B07: Remove the side cover, see page 62. Example type AWB/AWB-AC 201.B04 C Liquid line D Hot gas line...
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Installation sequence Connecting the refrigerant lines (cont.) Please note 3. Flare the pipe ends. Contamination (e.g. metal swarf) or moisture must not 4. Secure the pipes. enter the copper pipes. Therefore, hold the pipe open- ings down or plug them. Remove the nuts from connections C (liquid line) and D (hot gas line) of the refrigerant lines.
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Installation sequence Connecting the refrigerant lines (cont.) Connection to the internal unit C Liquid line D Hot gas line Please note 1. Remove the nuts from refrigerant Contamination (e.g. metal swarf) connections C and D. or moisture must not enter the Type AWB/AWB-AC 201.B04: copper pipes.
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Installation sequence Connecting the refrigerant lines (cont.) 2. Flare the pipe ends of the refrigerant 3. Fit refrigerant lines and insulate them lines. to provide protection from heat and vapour diffusion. Note If solder fittings are used, solder the fittings using a shielding gas. Tighten the nuts with the following torques: Type Line...
Installation sequence Connecting a secondary circuit Refrigerant lines from/to the exter- nal unit Symbol Meaning Connection DHW cylinder flow (heating water side) G 1¼ Heating water return and DHW cylinder G 1¼ return Heating water flow G 1¼ 1. Equip the secondary circuit on site 2.
Installation sequence Connecting a secondary circuit (cont.) 4. Thermally insulate pipes inside the Note building. ■ In underfloor heating circuits, install a temperature limiter to restrict the max- 5. Connect the drain hose to the safety imum temperature for underfloor heat- valve.
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Installation sequence Electrical connection (cont.) This ensures that, should there Note be an error, for example when Make all connections on the control detaching a wire, the wires can- panel, (see page 97) with flexible cable not drift into the adjacent voltage to ensure that the control panel can be area.
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Installation sequence Electrical connection (cont.) Internal unit: Routing electrical cables to the wiring chamber < 4 > 4...
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Installation sequence Electrical connection (cont.) A Type AWB/AWB-AC 201.B10 and 201.B13: 12 V BUS cable: Routing in the 230 V~ voltage range (connection, see page 63) B Type AWB/AWB-AC 201.B04 and 201.B07: 43 V BUS cable: Routing in the 230 V~ voltage range (connection, see page 63)
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Installation sequence Electrical connection (cont.) Internal unit: Overview of connections F101 P202 P203 12V COM COM 43V 211.4 211.2 3 2 1 F7 F14...
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Installation sequence Electrical connection (cont.) A AVI PCB (see page 61) E Controller and sensor PCB (see F101 MCB/fuse 1.0A (slow) page 57) B Switching module and power supply F Main PCB (see page 47) for instantaneous heating water F3 MCB/fuse 6.3A (slow) heater (see from page 67) G Expansion PCB on main PCB (see C Power supply 230 V~ (see...
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Installation sequence Electrical connection (cont.) Plug sYA Terminals Function Explanation 2115 Type AWB-AC: Connection values Cooling control ■ Max. output: 10 W 3-way diverter valves for ■ Voltage: 230 V~ heating water buffer cylinder ■ Max. switching current: 4(2) A bypass in cooling mode Connect the 3-way diverter valves for the bypass circuit in parallel.
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Installation sequence Electrical connection (cont.) Connecting a temperature limiter as a maximum temperature limiter for under- floor heating Connecting a general temperature Connecting the temperature limiter, limiter B part no. 7151 728, 7151 729 B X2.N X2.N sÖ Heating circuit without mixer A1/ Connection Circulation pump C A to control...
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Installation sequence Electrical connection (cont.) Connecting the temperature limiter, part no. 7151 728, 7151 729 B to mixer extension kit sÖ sÖ A Connect plug sÖ to mixer extension B Temperature limiter C Heating circuit pump for heating cir- cuit with mixer...
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Installation sequence Electrical connection (cont.) Internal unit: Expansion PCB on main PCB (operating compo- nents 230 V~) Information regarding the connection Set the required parameters during com- values missioning; see from page 85. ■ The specified output is the recommen- ded connected load.
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Installation sequence Electrical connection (cont.) Plug sXS Terminals Function Explanation 2223 Control of external heat Floating contact 2224 sources with 1 high limit safety cut-out each (on-site Note provision, max. 70 °C) for ■ The switching contact is a zero volt N/ switching off or changing O contact that is closed when a heat over the following compo-...
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Installation sequence Electrical connection (cont.) High limit safety cut-out for heat C Connection on the external heat pump in conjunction with an external source at terminals for external heat source demand D High limit safety cut-out (max. 70 °C) as heat pump protection X3.1 K1 Relay;...
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Installation sequence Electrical connection (cont.) Immersion heater (400 V~) 224.7 X2.N A Immersion heater, power supply B Terminals of the heat pump control 3/N/PE 400 V/50 Hz unit Immersion heater (230 V~, on site) 224.7 X2.N A Immersion heater, power supply B Terminals of the heat pump control 1/N/PE 230 V/50 Hz unit...
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Installation sequence Electrical connection (cont.) Internal unit: Luster terminals (signal and safety connections) Set the required parameters during com- missioning; see from page 85. Terminals Function Explanation X3.1 Switched phase. Via control unit ON/OFF switch. Note Observe the total load (1000 W) for all con- nected components.
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Installation sequence Electrical connection (cont.) Terminals Function Explanation Note ■ No parameters need to be set. ■ The compressor is "forced" off as soon as the contact opens. ■ The power-OFF contact signal causes the supply voltage to the relevant com- ponents to be switched off (subject to power supply utility).
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Installation sequence Electrical connection (cont.) Terminals Function Explanation 211.2 Secondary pump Connection values ■ Max. output: 130 W ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A ■ In systems without a heating water buf- fer cylinder, no other heating circuit pump is required (see terminal 212.2).
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Installation sequence Electrical connection (cont.) Plug Sensor Type Cylinder temperature sensor, bottom NTC 10 kΩ (X25.7/ X25.8) Contact humidistat 24 V– ― Note If contact humidistat 230 V~ (connection at X3.8/X3.9) is used for cooling, insert jumper, otherwise the heat pump will fail to operate (message "CA Protectn device prim- ry").
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Installation sequence Electrical connection (cont.) Plug Sensor Type Connection of the LON communication module (see LON communication module installation instructions) Coding card slot Swimming pool heating Note ■ Swimming pool heating is controlled via extension EA1 with KM BUS. ■ Make connections to extension EA1 only according to the following dia- gram.
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Installation sequence Electrical connection (cont.) L1 N A Extension EA1 G Circulation pump for swimming pool B Power supply 1/N/PE 230 V/50 Hz heating (accessory) H Temperature controller for regulat- C Junction box (on site) ing the swimming pool temperature D Fuses and contactor for circulation (floating contact, 230 V~;...
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Installation sequence Electrical connection (cont.) Internal unit: AVI PCB Interface internal unit – external unit Plug Component F101 Fuse 1.0 AL (slow) P202 BUS connection (12 V) to the external unit (type AWB/AWB-AC 201.B10 and 201.B13) P203 BUS connection (43 V) to the external unit (type AWB/AWB-AC 201.B04 and 201.B07) Note ■...
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Installation sequence Electrical connection (cont.) External unit: Overview of connections Opening the external unit wiring chamber Type AWB/AWB-AC 201.B04 201.B07 201.B10 and B13 A Wiring chamber: ■ BUS connection to the internal unit Note Do not interchange the BUS con- nection wires between the internal and external units.
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Installation sequence Electrical connection (cont.) Connecting internal and external units Type AWB/AWB-AC 201.B04 201.B07 201.B10 and B13 C N L ? C2 C1 ? N L 12V COM COM 43V 12V COM COM 43V 12V COM COM 43V A Wiring chamber, external unit (see Note page 62) Route BUS cable for internal/external...
Installation sequence Power supply Isolators for non-earthed conductors Danger ■ The mains isolator (if installed) must The absence of component simultaneously isolate from the mains earthing can lead to serious injury all non-earthed conductors with a min- from electric current if an electri- imum contact separation of 3 mm.
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Installation sequence Power supply (cont.) ■ The heat pump control unit/PCB ■ Protect the power supply to the heat must be supplied without power-OFF; pump control unit with a fuse of 16 A tariffs that are subject to possible shut- (max.).
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Installation sequence Power supply (cont.) Power supply, external unit (230 V~) Type AWB/AWB-AC 201.B04 201.B07 201.B10 and B13 C N L ? C2 C1 ? N L ? N L1 ? N L1 A Wiring chamber, external unit (see page 62) B Power supply 230 V/50 Hz Type AWB/AWB-AC 201.B04...
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Installation sequence Power supply (cont.) Connecting the power cable of the instantaneous heating water heater (only type AWB-AC) Internal unit ■ Recommended power cable: 400 V~: 5 x 2.5 mm 1/N/PE 230 V~: 7 x 2.5 mm 230 V/50 Hz ■...
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Installation sequence Power supply (cont.) Power supply with power-OFF Power-OFF without on-site load disconnection The power-OFF signal is connected Note directly to the heat pump control unit. Observe the technical connection condi- The compressor is "forced" off when tions of the relevant power supply util- power-OFF is enabled.
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Installation sequence Power supply (cont.) H Economy tariff meter K Feed: TNC system Power-OFF with on-site load disconnection The power-OFF signal is connected to Note the on-site contactor of the economy tar- Observe the technical connection condi- iff power supply and to the heat pump tions of the relevant power supply util- control unit.
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Installation sequence Power supply (cont.) Power supply in conjunction with own energy consumption Without power-OFF E1E2 D /D L1 L1 L2 L2 L3 L3 A Heat pump G Double-tariff meter (for special tariff for heat pump) B Additional consumers in the house- hold (powered by self-generated Not permissible in conjunction with electricity)
Installation sequence Power supply (cont.) H Bi-directional meter (for PV systems L Isolator for the domestic power sup- for own energy consumption): ply connection (distribution panel) M Distribution panel Energy taken from power supply utility and energy fed into power N Domestic distribution box supply utility K Meter with reverse block:...
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Installation sequence Closing the heat pump (cont.) Fitting the front panel of the internal unit Note Ensure that the locking screws are tight- ened before operating. Fitting side cover for external unit In reverse order to "Opening the external unit wiring chamber" (see page 62).
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Opening the heat pump..........75 • 2. Compiling reports............75 •...
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Commissioning, inspection, maintenance Steps - commissioning, inspection and… (cont.) Commissioning steps Inspection steps Maintenance steps Page • 19. Ticking the heat pump type on the type plate of the internal unit (as per external unit type plate) • • • 20.
Commissioning, inspection, maintenance Further details regarding the individual steps Opening the heat pump Danger Please note Touching 'live' components can Wait at least 30 min between the result in severe injury due to elec- installation and commissioning of tric shock. the appliance to prevent equip- ■...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Evacuating the refrigerant lines and internal unit Please note Please note Commissioning is weather- Before evacuating the refrigerant dependent. lines and the internal unit, check all connections for tightness with In the case of high relative humid- leak detection spray.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Example type AWB/AWB-AC 201.B04 A Internal unit H Pressure gauge set B External unit K Connection hose between pressure gauge set and vacuum pump C Hot gas line L Vacuum pump D Fill valve M Connection hose between pressure E Service valve (Schrader valve)
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 2. Make all connections, as shown 5. Close the valve on the pressure above. gauge set to the vacuum pump. Stop the vacuum pump and wait Please note approx. 5 min. There is a leak if the Filler valve D must remain indication on the vacuum gauge closed.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Please note 2. Top up the required amount of refrig- Topping up the system with erant (see following table). refrigerant or evacuating the refrigerant can result in appliance Please note damage.
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■ Soften fill water with a hardness above heating water, incl. fill and top-up water, 16.8 °dH (3.0 mol/m ), e.g. with the observe the VDI 2035 [or local regula- small softening system for heating tions]. water (see the Viessmann Vitoset pricelist).
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 1. Open any non-return valves installed on site. 2. Check the pre-charge pressure of the expansion vessel and top up if required. 3. Fill (flush) and vent the secondary cir- cuit via an on-site connection.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 7. To prevent damage to electrical com- ponents, connect an on-site hose to secondary circuit air vent valve B. Open secondary circuit air vent valve 8. Move 3-way diverter valve A by its handle into its centre position.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking expansion vessel and heating circuit pressure Observe engineering informa- tion. Vitocal technical guide Checking the free running of the fan in the external unit Danger 1. ■ Type AWB/AWB-AC 201.B04: Starting the fan with the external First remove the top cover and then unit open can lead to severe inju-...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking electrical connections of the external unit for firm seat- Danger Wait at least 4 min, until the Contact with 'live' components capacitors have discharged, can result in severe injuries. before starting work on the exter- Capacitors remain 'live' after the nal unit.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Commissioning the system Commissioning (configuration, parame- Note ter settings and function checks) can be Type and extent of parameters depend carried out with or without the commis- on the heat pump type, on the selected sioning assistant (see following chapter system scheme and the accessories and service instructions for the Vitotronic...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Language Date Date/time Time Start commissioning? Coding Parameter group Parameter level 1 select Sensor values Temperature sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check Subscriber check carry out Function check...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Commissioning without the commissioning assistant Enabling the service menu Service menu: 1. Press OK + å simultaneously for The service menu can be enabled from approx. 4 s any menu. 2.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Required parameters for components connected on site Detailed explanations regard- ing parameters Service instructions for Vitotronic 200 heat pump control unit Pumps and other components Pump/component Parameter Setting Heating circuit pump "System definition"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pump/component Parameter Setting Extension kit mixer for "System definition" Ó With heating circuit M2/ heating circuit M2/HC2 "System scheme 7000" Note Set rotary switch S1 in the extension kit to "2" (see ex- tension kit installation in- structions).
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) External functions External functions Parameter Setting External demand If applicable "Internal hy- Set flow temperature draulics" Ó for external demand "Flow temperature for ex- ternal demand 730C" External starting of the com- "System definition"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Type AWB-AC: Cooling function Cooling function parameters Setting "Cooling" Ó "3" "Cooling function 7100" "Cooling" Ó ■ "1" (heating circuit A1/HC1) "Cooling circuit 7101" ■ "2" (heating circuit M2/HC2) ■ "4" (separate cooling circuit SKK) Instantaneous heating water heater Parameters for...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Immersion heater Immersion heater parameters Setting "DHW" Ó "1" "Enable electric heaters for DHW heating 6015" "DHW" Ó "1" "Enable booster heaters for DHW heating 6014" Swimming pool water heating Parameters for swimming pool heating Setting "System definition"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Energy meter Electricity meter parameters Setting "Photovoltaics" Ó "1" "Enable own energy consumption PV 7E00" Extended menu: Enable the required functions/ "PV ctrl strategy" system components for own en- ergy consumption. "Photovoltaics"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking the system function (e.g. actuators, temperatures, heat meter if applicable) Only for type AWB-AC 201.B Please note If the heat pump is exposed to temperatures below –15 °C, e.g. during storage or transport, the high limit safety cut-out of the instantaneous heating water...
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Troubleshooting Repairs (cont.) ? Flow temperature sensor, secon- D Secondary circuit temperature sen- dary circuit sor upstream of the instantaneous aJ Return temperature sensor, secon- heating water heater (LWT) dary circuit E Air vent valve, secondary circuit sG Secondary pump F High limit safety cut-out for the lJ 3-way diverter valve for "Central instantaneous heating water heater...
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Troubleshooting Repairs (cont.) External unit, type AWB/AWB-AC 201.B04 A Fan F Electronic expansion valve (EEV) B Heat exchanger (evaporator) G Compressor head temperature sen- C Evaporator air intake temperature sor (CTT) sensor (OAT) H Liquid separator D Evaporator temperature sensor K Evaporator refrigerant inlet temper- (OMT) ature sensor (OCT)
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Troubleshooting Repairs (cont.) External unit, type AWB/AWB-AC 201.B07 A Fan F Electronic expansion valve (EEV) B Heat exchanger (evaporator) G Compressor head temperature sen- C Evaporator air intake temperature sor (CTT) H Liquid separator sensor (OAT) D Evaporator temperature sensor K Evaporator refrigerant inlet temper- (OMT) ature sensor (OCT)
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Troubleshooting Repairs (cont.) External unit, type AWB/AWB-AC 201.B10 and 201.B13 A Fan G Compressor head temperature sen- B Heat exchanger (evaporator) sor (CTT) C Evaporator air intake temperature H Liquid separator sensor (OAT) K Evaporator refrigerant inlet temper- D Evaporator temperature sensor ature sensor (OCT) (OMT) L Compressor...
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Troubleshooting Repairs (cont.) Draining secondary side heat pump 1. Close the on-site boiler drain & fill 2. Drain the heat pump at the secondary valve. circuit fill & drain valve (see chapter "Overview of internal components: Internal unit"). Checking the sensors Sensor Captur- Installed loca-...
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(see page 99) control (observe label on the exter- nal unit) Temperature sensors in the internal unit (with marking) Viessmann NTC 10 kΩ (blue marking) Further sensors Outside temperature sensor 10 30 50 70 90 110 -20 -10 10 20 30 Temperature in °C...
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Troubleshooting Repairs (cont.) Viessmann Pt 500A (green marking) 140 180 Temperature in °C Temperature sensors in external unit (no marking) Type NTC 10 kΩ 1000 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 Temperature in °C...
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Troubleshooting Repairs (cont.) Type NTC 50 kΩ 1000 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 Temperature in °C Checking fuses For fuse locations, see from page 46. ■ Fuse F1 is located on the mains ter- minal of the heat pump control unit.
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Parts lists, internal unit Parts lists, internal unit Ordering individual parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate A) local dealer. ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list)
D Hydraulic assembly, internal unit Parts not shown, internal unit 0004 Spray paint, Vitowhite 0005 Touch-up paint stick, Vitowhite 0006 Vitocal 200-S installation and service instructions Casing, internal unit 0001 Casing frame 0006 Front pipe outlet with seal...
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Parts lists, internal unit Casing, internal unit (cont.) 0007 0010 0001 0003 0009 0009 0005 0006 0008 0002 0004 0008 0009...
Parts lists, internal unit Hydraulics, internal unit, type AWB 0001 Connection assembly, condenser 0015 Soldered bush 15/16 x ⅞ UNF 0002 Line, heating water return/DHW 0016 O-ring 28.0 x 2.5 cylinder return 0017 Gasket 21 x 30 x 2 0003 Line, 3-way diverter valve 0018 Gasket 27 x 38 x 2 0004 Hose, heating water flow 0019 Schrader valve...
Parts lists, internal unit Hydraulics, internal unit, type AWB-AC 0001 Connection assembly, condenser 0016 Gasket 21 x 30 x 2 0002 Line, heating water return/DHW 0017 Gasket 27 x 38 x 2 cylinder return 0018 Schrader valve 0003 Hose, heating water flow 0019 Sealing cap B 6 0020 Valve body ⁷⁄₁₆...
Parts lists, external unit Parts lists, external unit Ordering individual parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate A) local dealer. ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) External unit type AWB/AWB-AC 201.B04...
Parts lists, external unit External unit type AWB/AWB-AC 201.B07 0001 Air discharge grille 0026 Heat exchanger (evaporator) 0002 Side panel, left 0027 Grille 0003 M8 nut 0028 Retainer, temperature sensor 0004 Axial fan 0029 Transformer 0005 4-way diverter valve, complete 0030 Partition 0007 DC motor 0031 ODU control unit...
Parts lists, external unit Overview of assemblies, external unit, type… (cont.) C Electrical equipment assembly, external unit D Hydraulic assembly, external unit Casing, external unit, type AWB/AWB-AC 201.B10, B13 0001 Top panel 0013 Transport handle, left 0002 Side panel, r.h. 0014 Motor support 0003 Cover, power supply 0015 Air inlet ring...
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Parts lists, external unit Casing, external unit, type AWB/AWB-AC 201.B10,… (cont.) 0012 0001 0019 0018 0013 0014 0009 0021 0010 0015 0011 0004 0008 0006 0020 0021 0010 0003 0015 0017 0016 0006 0007 0002 0016 0005...
Commissioning/service reports Hydraulic parameter report Setting and test values Set value Commission- Testing the external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Commissioning, primary circuit Air intake temperature ("Diagnosis" Ó °C "System overview") Air discharge temperature ("Diagnosis" Ó °C "System overview") Temperature differential (air intake/dis-...
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Commissioning/service reports Control parameters report (cont.) System definition Parameter Code Delivered condi- Commis- tion sioning "System scheme" (see chapter "Over- 7000 view of possible system schemes") "Temperature differential for calculat- 7003 40 (≙ 4 K) ing the heating limit" "Temperature differential for calculat- 7004 40 (≙...
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Commissioning/service reports Control parameters report (cont.) Electric booster heater Parameter Code Delivered condi- Commis- tion sioning "Enable instantaneous heating water 7900 heater" "Enable instant. heating water heater 7902 for central heating" "Max. output instantaneous heating 7907 water heater" "Output for instant. heating water 790A heater at power-OFF"...
Specification Specification Vitocal 200-S, type AWB/AWB-AC (230 V~) Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 Heating output data At 100 % according to EN 14511 (A2/W35 °C, spread 5 K) Rated heating output 10.6 Compressor frequency Fan speed Power consumption 0.91 1.73...
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Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 Cooling performance data At 100 % according to EN 14511 (A35/W18 °C, spread 5 K) Rated cooling capacity 10.0 12.6 Compressor frequency Fan speed Power consumption 1.13 2.63 2.80 4.20 Energy efficiency ratio 3.72 3.35 3.57...
Components for ventilation fully installed (optional) Components for PV system fully installed (optional) Preferred appointment: Date Time Date Time The work that is requested to be carried out by Viessmann will be billed in accordance with the latest Viessmann pricelist. Place/date Signature...
Declaration of conformity We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole respon- sible body that the product Vitocal 200-S type AWB and AWB-AC incl. the Vitotronic 200 type WO1C, heat pump control unit complies with the following standards:...
Keyword index Keyword index Commissioning....75, 85, 142 Air short circuit........27 Commissioning order.......142 Area cooling system......42 Commissioning report......75 Assembly.........107, 117 Commissioning wizard.......85 AVI PCB.........47, 61, 63 Compressor.....100, 101, 102 ■ Max. tilt angle.........27 Concrete foundations......32 BDF valve........103 Condensate Blocking signal........69 ■ Free drainage.........28 Boiler water temperature sensor..103 Condensate drain.......32 Bracket set.........32...
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Keyword index Keyword index (cont.) Curve Energy meter........93 ■ NTC temperature sensors..105, 106 Evacuating, refrigerant circuit....76 ■ Temperature sensor type NTC 10 kil- Evacuating a refrigerant circuit..76 ohm..........104 Evacuating refrigerant lines....76 ■ Temperature sensor type Pt 500A105 Evaporator.......100, 101, 102 Curves of the sensors......103 Expansion PCB........51 Cylinder primary pump.......57...
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Keyword index Keyword index (cont.) Filling capacity Height differential, internal unit-external ■ Refrigerant........79 unit.............35 Filling refrigerant lines......78 High limit safety cut-out reset.....94 Fill valve High pressure fault......27 ■ External unit........79 Hot gas line........141 Fill water..........80 ■ External unit........38 Floor mounting ■...
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Keyword index Keyword index (cont.) Internal unit ■ Cable lengths........8 Oil lift bends........35 ■ Closing..........72 ON/OFF switch........85 ■ Dimensions.......7, 140 On-site connections......7 ■ Electrical connection.......46 On-site load disconnection...68, 69 ■ Electrical values......139 Opening the heat pump.....75 ■ Installation........32 Opening the programming unit..95 ■...
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Keyword index Keyword index (cont.) Performance data, cooling....136 Refrigerant properties......80 Photovoltaic........93 Repairs..........95 Pipe bends as anti-vibration mounts..29 Repair work........75 Power cable........8, 9 Reports..........128 ■ External unit........66 ■ Control parameters.......128 ■ Heat pump control unit....65 Reports, compiling......75 ■ Instantaneous heating water heater67 Required parameter settings Power-OFF......9, 66, 67, 68 ■...
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Keyword index Keyword index (cont.) Shut-off valve........57 Temperature sensor, air intake, evapo- Side cover rator..........104 ■ External unit........72 Temperature sensor, compressor Signal connections......55 head..........104 Siting Temperature sensor, evaporator..104 ■ Between walls.........28 Temperature sensor, liquid gas..103 ■ Conditions........28 Temperature sensor, refrigerant inlet, ■...
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Keyword index Keyword index (cont.) Wind direction........28 Wind loads.........28 Working on the refrigerant circuit..80...