Type awb 201.b04 to b13 air source heat pump, split version for heating operation type awb-ac 201.b04 to b13 air source heat pump, split version for heating and cooling operation (152 pages)
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VIESMANN Installation and service instructions for contractors Vitocal 200-S Type AWB 201.B04 to B13, C10, C13 Air source heat pump, split version for heating operation Type AWB-AC 201.B04 to B13, C10, C13 Air source heat pump, split version for heating and cooling opera-...
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Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained ■ Codes of practice of the relevant trade associations. Danger ■ All current safety regulations as This symbol warns against the defined by DIN, EN, DVGW, VDE and risk of injury.
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Repairing components that fulfil a safety function can compromise the safe operation of your sys- tem. Defective components must be replaced with genuine Viessmann spare parts. Auxiliary components, spare and wearing parts Please note Spare and wearing parts that have not been tested together with the system can compromise its function.
Index Index Installation instructions Preparing for installation Intended use......................Requirements regarding on-site connections............Installation sequence Installing the external unit..................10 Installing the internal unit..................16 Connecting the refrigerant lines................19 Connecting the secondary circuit................. 26 Connecting a cooling circuit if required..............27 Electrical connection....................
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Index Index (cont.) Overview of assemblies 230 V~................114 Casing, external unit 230 V~................115 Electrical equipment, external unit 230 V~............117 Hydraulics, external unit 230 V~................119 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Ordering parts...................... 121 Overview of assemblies 400 V~................
Preparing for installation Intended use The appliance is only intended to be Commercial or industrial usage for a pur- installed and operated in sealed unven- pose other than central heating/cooling ted heating systems that comply with or DHW heating shall be deemed inap- EN 12828, with due attention paid to the propriate.
Preparing for installation Requirements regarding on-site connections Internal unit...
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Preparing for installation Requirements regarding on-site connections (cont.) Symbol Meaning Connection Refrigerant lines from/to the Type Pipe 7 UNF thread external unit: AWB/ AWB-AC ■ Hot gas line 201.B04 12 mm ⅞ Reducer ⅞ x ¾ 201.B07 16 mm ⅞ 201.B10 16 mm ⅞...
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Preparing for installation Requirements regarding on-site connections (cont.) Cable lengths in the internal/external unit plus wall clearance Cables Internal unit External unit Power cables: ■ Heat pump control unit (230 V~) 2.0 m – ■ Compressor (230 V~/400 V~) – 1.5 m Other connecting cables: ■...
Installation sequence Installing the external unit Installation information Types of installation: Weather influences: ■ Floorstanding installation with line ■ Observe wind loads when installing entry above ground level the unit on sites exposed to the wind. ■ Floorstanding installation with line ■...
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Installation sequence Installing the external unit (cont.) Weight of external units Type Weight in kg AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 201.C10 201.C13 Installation site ■ Select a site with good air circulation, ■ Never install in interior corners, in so that the cooled air can dissipate and recesses or between walls.
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Installation sequence Installing the external unit (cont.) ■ Never install closer than 3 m to path- ways, downpipes or sealed surfaces. The cooled air in the discharge area creates a risk of ice forming when out- side temperatures are below 10 °C. ■...
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Installation sequence Installing the external unit (cont.) Type AWB/ Dimensions in mm AWB-AC Cable entry above below ground ground level level 201.C10 ≥ 100 ≥ 200 ≥ 400 ≥ 300 ≥ 1000 201.C13 ≥ 100 ≥ 200 ≥ 400 ≥ 300 ≥...
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Installation sequence Installing the external unit (cont.) > 500 > 500 > 500 > 1500 > 500 > 500 > 500 A Air intake B Air discharge Transport and installation Please note Please note Avoid damaging the appliance If the compressor in the external during transport.
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Installation sequence Installing the external unit (cont.) Floor mounting A Support for floorstanding installation (accessories)
Installation sequence Installing the external unit (cont.) B Gravel bed as condensate soak- D Drainage pipe DN 100 (only with away entries below ground level) C Concrete foundations (see technical E Rubber mounts (supplied) guide) Note We recommend letting condensate drain away freely (without condensate pipe).
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Installation sequence Installing the internal unit (cont.) Minimum clearances A Cable entry <42 V B Cable entry 400 V~/230 V~, >42 V...
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Installation sequence Installing the internal unit (cont.) Fitting the internal unit to the wall...
Installation sequence Connecting the refrigerant lines ■ The external unit is pre-charged with – In heating mode, if the internal unit refrigerant R410A. is installed higher than the external ■ In the following cases, fit oil lift bends unit: See diagram below. in the rising pipe: –...
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Installation sequence Connecting the refrigerant lines (cont.) Internal unit below external unit or at same level Heating mode A Internal unit C Liquid line B Hot gas line D External unit...
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Installation sequence Connecting the refrigerant lines (cont.) Sound and vibration isolation when line entry is above ground level Note Route connecting cables and refrigerant lines separately. Note Only for 230 Vappliances A Pipe bends for compensating vibra- D Cables/leads between internal – tions external units B Tube clips with EPDM inserts...
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Installation sequence Connecting the refrigerant lines (cont.) Connection to the external unit Example type AWB/AWB-AC 201.B04 C Liquid line D Hot gas line 1. Type AWB/AWB-AC 201.B04 and Please note 201.B07: Ensure that no contamination Remove the side cover: See (e.g.
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Installation sequence Connecting the refrigerant lines (cont.) Type AWB/AWB-AC 201.B07 to 3. Flare the pipe ends. B13, C10, C13: Replace nuts with union nuts sup- 4. Secure the pipes. plied (internal unit): ■ ⅝ UNF for liquid line ■ ⅞ UNF for hot gas line Tighten the nuts with the following torque: Type Cable...
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Installation sequence Connecting the refrigerant lines (cont.) Connection to the internal unit C Liquid line D Hot gas line Please note 1. Remove the nuts from refrigerant connections C and D. Ensure that no contamination (e.g. metal swarf) or moisture Type AWB/AWB-AC 201.B04: enters the copper pipes.
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Installation sequence Connecting the refrigerant lines (cont.) 2. Flare the pipe ends of the refrigerant 3. Fit refrigerant lines and insulate them lines. to provide protection from heat and vapour diffusion. Note If solder fittings are used, solder the fittings using a shielding gas. Tighten the nuts with the following torque: Type Cable...
Installation sequence Connecting the secondary circuit Refrigerant lines from/to the exter- nal unit Symbol Meaning Connection DHW cylinder flow (heating water side) G 1¼ Heating water return and DHW cylinder G 1¼ return Heating water flow G 1¼ 1. Equip the secondary circuit on site 2.
Installation sequence Connecting the secondary circuit (cont.) 3. Fill and vent the secondary circuit. 5. Connect the drain hose to the safety valve. Please note Connect the drain hose to the public Liquid inside the appliance sewage system with a fall and a pipe can cause appliance dam- vent.
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Installation sequence Electrical connection (cont.) ■ Route LV leads < 42 V and Please note > 42 V/230 V~/400 V~ cables sepa- In terms of safety, the BUS cable rately. for the internal/external unit ■ Only strip the minimum of insulation (12 V or 43 V) does not count as from cables just ahead of the terminals a LV lead.
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Installation sequence Electrical connection (cont.) Internal unit: Routing the cables to the wiring chamber < 4 > 4...
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Installation sequence Electrical connection (cont.) A Type AWB/AWB-AC 201.B10, B13, C10, C13: 12 V BUS cable: Routing in the 230 V~ voltage range (connection, see page 48) B Type AWB/AWB-AC 201.B04 and 201.B07: 43 V BUS cable: Routing in the 230 V~ voltage range (connection, see page 48)
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Installation sequence Electrical connection (cont.) Internal unit: Overview of connections F101 P202 P203 12V COM COM 43V 211.4 211.2 3 2 1 F7 F14...
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Installation sequence Electrical connection (cont.) A AVI PCB: See page 46. E Controller and sensor PCB: See F101 Fuse 1.0 A (slow) page 42. B Switching module and power supply F Main PCB: See page 32. for instantaneous heating water F3 Fuse 6.3 A (slow) heater: See from page 53.
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Installation sequence Electrical connection (cont.) Plug sYA Terminals Function Explanation 211.5 Type AWB-AC: Connection values Cooling control ■ Max. output: 10 W 3-way diverter valves for ■ Voltage: 230 V~ heating water buffer cylin- ■ Max. switching current: 4(2) A der bypass in cooling mode Connect the 3-way diverter valves for the...
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Installation sequence Electrical connection (cont.) Connecting a temperature limiter as a maximum temperature limiter for under- floor heating Connecting a general temperature Connecting the temperature limiter, limiter B part no. 7151 728, 7151 729 B X2.N X2.N sÖ Heating circuit without mixer A1/ Connection Circulation pump C A to control...
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Installation sequence Electrical connection (cont.) Connecting the temperature limiter, part no. 7151 728, 7151 729 B to mixer extension kit sÖ sÖ A Connect plug sÖ to mixer extension B Temperature limiter C Heating circuit pump for heating cir- cuit with mixer...
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Installation sequence Electrical connection (cont.) Internal unit: Expansion PCB on main PCB (function compo- nents 230 V~) Information regarding the connection Set the required parameters during com- values missioning: See from page 71. ■ The specified output is the recommen- ded connected load.
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Installation sequence Electrical connection (cont.) Plug sXS Terminals Function Explanation 222.3 Control of external heat Floating contact 222.4 sources and 1 high limit safety cut-out each (on site, Note max. 70 °C), to switch off or ■ The switching contact is a zero switch between the follow- volt N/O contact that is closed when a ing components:...
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Installation sequence Electrical connection (cont.) C Connection on the external heat High limit safety cut-out for heat pump in conjunction with an external source at terminals for external heat source demand D High limit safety cut-out (max. 70 °C) as heat pump protection X3.1 K1 Relay;...
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Installation sequence Electrical connection (cont.) Immersion heater (400 V~) 224.7 X2.N A Immersion heater, power supply B Terminals of the heat pump control 3/N/PE 400 V/50 Hz unit Immersion heater (230 V~, on site) 224.7 X2.N A Immersion heater, power supply B Terminals of the heat pump control 1/N/PE 230 V/50 Hz unit...
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Installation sequence Electrical connection (cont.) Internal unit: Luster terminals (signal and safety connections) Set the required parameters during com- missioning: See from page 71. Terminals Function Explanation X3.1 Switched phase Via control unit ON/OFF switch Note Observe the total load 1000 W of all con- nected components.
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Installation sequence Electrical connection (cont.) Terminals Function Explanation ■ With heat pump cascades – Power supply with on-site load disconnect: Connect the power- OFF signal to each heat pump: See page 55. – Power supply without on-site load disconnect: Only connect the pow- er-OFF signal to the lead heat pump: See page 54.
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Installation sequence Electrical connection (cont.) Terminals Function Explanation 211.2 Secondary pump Connection values ■ Max. output: 130 W ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A ■ In systems without a heating water buf- fer cylinder, no other heating circuit pump is required (see terminal 212.2).
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Installation sequence Electrical connection (cont.) Plug Sensor Type Cylinder temperature sensor, bottom NTC 10 kΩ (X25.7/X25.8) Contact humidistat 24 V– ― Note If a 230 V~ contact humidistat (connection to X3.8/X3.9) is used for cooling, insert a jumper, otherwise the heat pump will not start (message "CA Protectn device primry").
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— Connection for Viessmann appliances, e.g. Vitovent 300-F Note If further Viessmann appliances are to be con- nected to Modbus 1, plug in the Modbus distrib- utor (accessories) (see "Modbus distributor" in- stallation instructions). Connection for LON communication module (see —...
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Installation sequence Electrical connection (cont.) L1 N A EA1 extension G Circulation pump for swimming pool B Power supply 1/N/PE 230 V/50 Hz heating (accessories) H Thermostat for swimming pool tem- C Junction box (on site) perature control (floating contact: D Fuses and contactor for circulation 230 V~, 0.1 A, accessories) pump for swimming pool heating...
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Installation sequence Electrical connection (cont.) Internal unit: AVI PCB Interface internal unit – external unit Plug Component F101 Fuse 1.0 A (slow L) P202 BUS connection (12 V to external unit (type AWB/AWB-AC 201.B10, B13, C10, C13) P203 BUS connection (43 V) to the external unit (type AWB/AWB-AC 201.B04, B07) Note ■...
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Installation sequence Electrical connection (cont.) External unit: Overview of connections Opening the external unit wiring chamber Type AWB/AWB-AC 201.B04 201.B07 201.B10/B13, 201.C10/C13 A Wiring chamber: ■ BUS connection to the internal unit Note Do not interchange the BUS con- nection wires between the internal and external units.
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Installation sequence Electrical connection (cont.) Connecting internal and external units 230 V~ Type AWB/AWB-AC 201.B04 201.B07 201.B10 and B13 C N L ? C2 C1 ? N L 12VCOM COM43V 12VCOM COM43V 12V COM COM 43V 400 V~ A Wiring chamber, external unit: See Type AWB/AWB-AC 201.C10 and page 47.
Installation sequence Power supply Isolators for non-earthed conductors Danger ■ The mains isolator (if installed) must Incorrect core allocation can simultaneously isolate from the mains result in serious injury and dam- all non-earthed conductors with a min- age to the appliance. imum contact separation of 3 mm.
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Installation sequence Power supply (cont.) ■ In conjunction with on-site power con- sumption (use of power generated by the PV system to meet own require- ments): During the power-OFF period, it is not possible to operate the compres- sor with power generated on site. ■...
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Installation sequence Power supply (cont.) External unit power supply 230 V~/400 V~ ■ Economy tariff and power-OFF can be Note used. Free terminals for internal use. ■ No parameters need to be set when using economy tariff with power-OFF. The compressor is shut down during the power-OFF period.
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Installation sequence Power supply (cont.) A Wiring chamber, external unit: See External unit power supply 400 V~ page 47. Please note B Power supply 230 V/50 Hz Incorrect phase sequence can cause damage to the appliance. Make the compressor power sup- ply only in the phase sequence specified (see terminals) with a clockwise rotating field.
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Installation sequence Power supply (cont.) Connecting the power cable of the instantaneous heating water heater (only type AWB-AC) Internal unit ■ Recommended power cable: 400 V~: 5 x 2.5 mm 1/N/PE 230 V~: 7 x 2.5 mm 230 V/50 Hz ■...
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Installation sequence Power supply (cont.) Power supply with power-OFF Power-OFF without on-site load disconnection The power-OFF signal is connected Note directly to the heat pump control unit; Observe the technical connection condi- with heat pump cascades the connection tions of the relevant power supply util- is only made at the lead heat pump.
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Installation sequence Power supply (cont.) K Feed: TNC system Power-OFF with on-site load disconnect The power-OFF signal is connected to The compressor and instantaneous the on-site contactor of the economy tar- heating water heater (if installed) are iff power supply and to the heat pump "forced"...
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Installation sequence Power supply (cont.) K Feed: TNC system L Mains isolator Connecting the power-OFF signal in heat pump cascades C Power-OFF terminal of lag heat pump 2 X3.7 D Power-OFF terminal of lag heat X3.6 pump 3 E Power-OFF terminal of lag heat pump 4 X3.7 F Power-OFF signal...
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Installation sequence Power supply (cont.) Mains power supply in conjunction with on-site power consump- tion Without power-OFF E1E2 D /D L1 L1 L2 L2 L3 L3 A Heat pump F Terminal B Additional consumers (of power G Double-tariff meter (for special tariff generated on site) in the house- for heat pump) hold...
Installation sequence Power supply (cont.) H Bi-directional meter (for PV systems L Isolator for the domestic power sup- to consume power on site): ply connection (distribution panel) Energy taken from power supply M Distribution panel utility and energy fed into power N Domestic distribution box supply utility K Meter with reverse block:...
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Installation sequence Closing the heat pump (cont.) Fitting the front panel of the internal unit Note Ensure that the locking screws are tight- ened before operating. Fitting side cover for external unit In reverse order to "Opening external unit wiring chamber": See page 47.
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Opening the heat pump..........62 • 2. Compiling reports............62 •...
Commissioning, inspection, maintenance Further details regarding the individual steps Opening the heat pump Danger Please note Contact with 'live' components Wait at least 30 min between the can lead to serious injury from installation and commissioning of electric current. the appliance to prevent equip- ■...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Evacuating the refrigerant lines and internal unit Please note Please note Commissioning is weather- Before evacuating the refrigerant dependent. lines and the internal unit, check all connections for tightness with In the case of high relative humid- leak detection spray.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Example type AWB/AWB-AC 201.B04 A Internal unit H Fill hose between pressure gauge B Hot gas line set and external unit C External unit K Pressure gauge set L Connection hose between pressure D Service valve (Schrader valve) gauge set and vacuum pump In type AWT-AC 241.A07 the serv-...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 2. Make all connections, as shown 5. On the pressure gauge set, close the above. valve to the vacuum pump. Stop the vacuum pump and wait Please note approx. 5 min. If the indication on the Fill valve E must remain vacuum gauge rises, there is a leak.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Please note 2. Top up with the required amount of Topping up the system with refrigerant: See table below. refrigerant or evacuating the refrigerant can cause the con- Please note denser to freeze up.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Refrigerant charge per metre line length (for line lengths from 12 m to 30 m) Type AWB/AWB-AC R410A in g/m 201.B04 201.B07 201.B10 201.B13 201.C10 201.C13 Checking the refrigerant circuit for leaks Danger Check the connections for refrigerant R410A is a non-poisonous gas...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 1. Open any non-return valves installed on site. 2. Check the pre-charge pressure of the expansion vessel and top up if required. 3. Fill (flush) and vent the secondary cir- cuit via an on-site connection.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 7. To prevent damage to electrical com- ponents, connect an on-site hose to secondary circuit air vent valve B. Open secondary circuit air vent valve 8. Move 3-way diverter valve A by its handle into its centre position.
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking expansion vessel and heating circuit pressure Observe engineering informa- tion. Heat pump technical guide Checking the free running of the fan in the external unit Danger 1. ■ Type AWB/AWB-AC 201.B04: Starting the fan with the external First remove the top cover and then unit open can lead to severe inju-...
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking electrical connections of the external unit for firm seat- Danger Wait at least 4 min, until the Contact with 'live' components capacitors have discharged, can result in severe injuries. before starting work on the exter- Capacitors remain 'live' after the nal unit.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Commissioning with the commissioning wizard The commissioning wizard automatically ■ When the unit is first commissioned, guides you through all the menus where the display is in German. settings have to be made. For this, "Cod- ing level 1"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Language Date Time Date/time Start commissioning? Parameter group Parameter Coding level 1 select Sensor values Temperature sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check Subscriber check (LON) carry out Function check...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Commissioning without the commissioning assistant Enabling the service menu Service menu: 1. Press OK + å simultaneously for The service menu can be enabled from approx. 4 s any menu. 2.
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Required parameters for components connected on site Detailed explanations on parameters "Vitotronic 200" heat pump con- trol unit service instructions System scheme Overview of all available system schemes Component System scheme Heating circuit A1/HC1 —...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Note Set system scheme 11 for the lag heat pumps in a heat pump cascade. Pumps and other components Pump/component Parameter Setting Heating circuit pump "System definition" Ó ■ With heating circuit A1/ HC1 (for heating circuit "System scheme 7000"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pump/component Parameter Setting Remote control For the heating/cooling cir- "1" cuit: "Heating circuit 1" Ó Note Set code on the Vitotrol to "Remote control 2003" assign heating circuits: See "Vitotrol" installation in- "Heating circuit 2"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) External functions Parameter Setting External changeover of the "System definition" Ó "0" to "127" operating status of various "System components for system components external changeover 7011" "System definition" Ó "0" to "3" "Operating status for ex- ternal changeover 7012"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Instantaneous heating water heater Parameters for Setting Instantaneous heating water heater "Electr booster heater" Ó "1" "Enable instantaneous heating water heater 7900" "Electr booster heater", if applicable Ó "1" "Enable instant. heating water heater for cen- tral heating 7902"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Swimming pool water heating Parameters for swimming pool heating Setting "System definition" Ó "1" or "3" "External extension 7010" "System definition" Ó "1" "Swimming pool 7008" Ventilation Ventilation unit parameters Setting "Ventilation"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Energy meter Electricity meter parameters Setting "Photovoltaics" Ó "1" "Enable own energy consumption PV 7E00" "Photovoltaics" Ó "0" to "300" "Threshold for electrical power 7E04" (≙ 0 to 30 kW) Extended menu: "PV ctrl strategy"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Parameters for heat pump cascade Setting Lead heat Lag heat pump pump "Communication" Ó "Enable LON communication module 7710" "1" "1" "Number of heat pump in cascade 7707" — "1" to "4" "LON system number 7798"...
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Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking the system function (e.g. actuators, temperatures, heat meter if applicable) Only for type AWB-AC Please note If the heat pump is exposed to temperatures below –15 °C, e.g. during storage or transport, the high limit safety cut-out of the instantaneous heating water heater may respond.
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Troubleshooting Repairs (cont.) ? Secondary circuit flow temperature D Flow temperature sensor, secon- sensor dary circuit upstream of instantane- aJ Secondary circuit return tempera- ous heating water heater (LWT) E Secondary circuit air vent valve ture sensor sG Secondary pump F High limit safety cut-out (STB) for lJ 3-way diverter valve for "Central the instantaneous heating water...
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Troubleshooting Repairs (cont.) External unit 4 kW, type AWB/AWB-AC 201.B04 A Fan G Compressor head temperature sen- B Heat exchanger (evaporator) sor (CTT) C Temperature sensor, air intake, H Electronic expansion valve (EEV) evaporator (OAT) K Temperature sensor, refrigerant D Evaporator temperature sensor inlet, evaporator (OCT) (OMT) L Liquid separator...
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Troubleshooting Repairs (cont.) External unit 7 kW, type AWB/AWB-AC 201.B07 A Fan G Compressor head temperature sen- B Heat exchanger (evaporator) sor (CTT) C Temperature sensor, air intake, H High pressure switch (pHi) evaporator (OAT) K Liquid separator D Evaporator temperature sensor L Temperature sensor, refrigerant (OMT) inlet, evaporator (OCT)
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Troubleshooting Repairs (cont.) External unit 10/13 kW, type AWB/AWB-AC 201.B10, 201.B13, 201.C10, 201.C13 A Fan G Compressor head temperature sen- B Heat exchanger (evaporator) sor (CTT) C Temperature sensor, air intake, H Liquid separator evaporator (OAT) K Temperature sensor, refrigerant D Evaporator temperature sensor inlet, evaporator (OCT) (OMT)
Troubleshooting Repairs (cont.) Draining secondary side heat pump 1. Close the on-site boiler drain & fill 2. Drain the heat pump at the secondary valve. circuit fill & drain valve (see chapter "Overview of internal components: Internal unit"). Checking the sensors Sensor Test el- Installed loca-...
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50 kΩ (see page 88) controller (ob- serve label on the external unit) Temperature sensors in the internal unit (with ID label) Viessmann NTC 10 kΩ (marked blue) Outside temperature sensor Other sensors -20 -10 10 20 30 Temperature in °C 10 30 50 70 90 110 Temperature in °C...
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Troubleshooting Repairs (cont.) Viessmann NTC 20 kΩ (marked orange) Temperature in °C Viessmann Pt500A (marked green) 140 180 Temperature in °C...
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Troubleshooting Repairs (cont.) Temperature sensors in the external unit (without ID label) Type NTC 10 kΩ 1000 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 Temperature in °C Type NTC 50 kΩ 1000 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 Temperature in °C Checking fuses Position of the fuses: See from...
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Troubleshooting Repairs (cont.) Danger Removing the fuse does not switch the power circuit to zero volt. Contact with 'live' compo- nents can lead to serious injury from electric current. Before working on the equip- ment, always ensure that the power circuit is also at zero volt.
Parts lists, internal unit Ordering parts The following information is required: ■ Serial no. (see type plate A) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list)
D Hydraulic assembly, internal unit Parts not shown, internal unit Pos. Component 0004 Touch-up spray paint, white 0005 Touch-up paint stick, white 0007 Vitocal 200-S installation and service instructions Casing, internal unit Pos. Component 0001 Casing frame 0002 Front panel 0003...
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Parts lists, internal unit Casing, internal unit (cont.) 0007 0010 0001 0003 0009 0009 0005 0006 0008 0002 0004 0008 0009...
Parts lists, internal unit Electrical equipment, internal unit Pos. Component 0001 Programming unit 0002 Controller and sensor PCB with cover (CU401) 0003 PCB with connection adaptor (SA136-A10) 0004 PCB with connection adaptor, ON/OFF switch (SA137-A10) 0005 Main PCB with cover (MB761) 0006 Expansion PCB with cover (SA135) 0007...
Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B04 Ordering parts The following information is required: ■ Serial no. (see type plate) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list) External unit 230 V~ Type AWB/AWB-AC 201.B04...
Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B07 Ordering parts The following information is required: ■ Serial no. (see type plate) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list) External unit 230 V~ Type AWB/AWB-AC 201.B07...
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Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B07 External unit 230 V~ (cont.) Pos. Component 0030 Partition 0031 Control unit 0032 Motor support 0033 Top panel 0034 Transport handle 0035 Cover 0036 Temperature sensor NTC 10 kΩ (OAT/OMT) 0037 Temperature sensor NTC 10 kΩ...
Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Ordering parts The following information is required: ■ Serial no. (see type plate A) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list)
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Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Overview of assemblies 230 V~ Type AWB/AWB-AC 201.B10, B13...
Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Overview of assemblies 230 V~ (cont.) A Type plate B Casing assembly, external unit C Electrical equipment assembly, external unit D Hydraulic assembly, external unit Casing, external unit 230 V~ Type AWB/AWB-AC 201.B10, B13 Pos.
Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Electrical equipment, external unit 230 V~ (cont.) 0005 0002 0003 0004 0001 0010 0011 0006 0013 0008 0007 0009 0012...
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Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Hydraulics, external unit 230 V~ Type AWB/AWB-AC 201.B10, B13 Pos. Component 0001 Compressor 0002 Compressor power supply cover 0003 Liquid separator 0004 High pressure switch 0005 Shut-off valve, hot gas line 0006 Oil separator 0007...
Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Ordering parts The following information is required: ■ Serial no. (see type plate A) ■ Assembly (from the parts list) ■ Position number of the individual part within the assembly (from this parts list)
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Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Overview of assemblies 400 V~ Type AWB/AWB-AC 201.C10, C13...
Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Overview of assemblies 400 V~ (cont.) A Type plate B Casing assembly, external unit C Electrical equipment assembly, external unit D Hydraulic assembly, external unit Casing, external unit 400 V~ Type AWB/AWB-AC 201.C10, C13 Pos.
Commissioning/service reports Hydraulic parameter report Setting and test values Setpoint Commis- Mainte- sioning nance/Serv- Testing the external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Commissioning, primary circuit Air intake temperature °C ("Diagnosis" Ó "System over- view") Air discharge temperature °C...
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Commissioning/service reports Control parameters report (cont.) System definition Parameter Code Delivered Commis- Mainte- condition sioning nance/ Service "System scheme" (see chapter 7000 "System scheme") "Temperature differential for 7003 40 (≙ 4 K) calculating the heating limit" "Temperature differential for 7004 40 (≙...
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Commissioning/service reports Control parameters report (cont.) Compressor Parameter Code Delivered Commis- Mainte- condition sioning nance/ Service "Enable compressor" 5000 "Enable use of compressor 5012 stage" "Output compressor stage" 5030 Rated heating output accord- ing to type plate "Primary source output" 5043 Do not adjust External heat generator...
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Commissioning/service reports Control parameters report (cont.) Electric booster heater Parameter Code Delivered Commis- Mainte- condition sioning nance/ Service "Enable instantaneous heat- 7900 ing water heater" "Enable electric heaters for 7901 DHW heating" "Enable instant. heating water 7902 heater for central heating" "Max.
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Commissioning/service reports Control parameters report (cont.) Internal hydraulics Parameter Code Delivered Commis- Mainte- condition sioning nance/ Service "Heat pump for drying a build- 7300 ing" "Time program for screed dry- 7303 ing" "Flow temperature for external 730C 500 (≙ 50 °C) demand"...
Specification Specification 230 V appliances Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 Heating output data to EN 14511 (A2/W35) Rated heating output 10.6 Fan speed Power consumption 0.91 1.73 2.20 3.25 Coefficient of performance ε 3.30 3.24 3.50 3.26 (COP) in heating mode Output control 1.1 to 3.8 1.3 to 7.7 4.4 to 9.9 5.0 to...
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Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 Cooling capacity data to EN 14511 (A35/W18, 5 K spread) Rated cooling capacity 10.0 12.6 Fan speed Power consumption 1.13 2.63 2.80 4.20 Energy efficiency ratio EER 3.72 3.35 3.57 3.00 in cooling mode Air intake temperature Cooling mode (type AWB-...
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Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 Internal unit electrical val- Heat pump control unit/PCB ■ Rated voltage, control 1/N/PE 230 V/50 Hz unit/PCB ■ MCB/fuse protection, 1 x B16A power supply ■ Internal fuse 6.3 A (slow)/250 V Instantaneous heating water heater Type AWB-AC...
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Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 External unit dimensions Total length Total width 1040 Total height 1255 1255 Internal unit dimensions Total length Total width Total height Total weight External unit Internal unit type AWB Internal unit type AWB-AC Permissible operating pressure, secondary side Connections...
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Specification Specification (cont.) 400 V appliances Type AWB/AWB-AC 201.C10 201.C13 Heating output data to EN 14511 (A2/W35) Rated heating output 7.57 9.06 Fan speed Power consumption 2.00 2.45 Coefficient of performance ε 3.79 3.70 (COP) in heating mode Output control 2.73 to 10.92 3.30 to 12.29 Heating output data to EN 14511...
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Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 Air intake temperature Cooling mode (type AWB- ■ Min. °C ■ Max. °C Heating mode ■ Min. °C –20 –20 ■ Max. °C Heating water (secondary circuit) Content (excl. expansion vessel) Minimum volume Minimum flow rate (must be 1600 1600...
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Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 Internal unit electrical val- Heat pump control unit/PCB ■ Rated voltage, control 1/N/PE 230 V/50 Hz unit/PCB ■ MCB/fuse protection, 1 x B16A power supply ■ Internal fuse 6.3 A (slow)/250 V Instantaneous heating water heater Only for type AWB-AC ■...
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Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 External unit dimensions Total length Total width Total height 1255 1255 Internal unit dimensions Total length Total width Total height Total weight External unit Internal unit type AWB Internal unit type AWB-AC Permissible operating pressure, secondary side Connections Heating water flow...
Components for ventilation fully installed (optional) Components for PV system fully installed (optional) Preferred appointment: Date Time Date Time The work that is requested to be carried out by Viessmann will be billed in accordance with the latest Viessmann pricelist. Place/date Signature...
Declaration of conformity We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole respon- sible body that the product Vitocal 200-S type AWB and AWB-AC including the Vitotronic 200 type WO1C heat pump control unit complies with the following stand-...
Keyword index Keyword index Boiler water temperature sensor..43, 92 Air discharge........13, 14 Bracket set........10, 16 Air intake........13, 14 Buffer outlet temperature sensor..43 Air short circuit........11 Buffer temperature sensor...42, 92 Air vent valve, secondary circuit..88 BUS cable........28, 46 Anti-vibration mounts......10 BUS connecting cable......47 Appliance, starting......71 BUS connection......46, 48 Appliance start-up......71...
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Keyword index Keyword index (cont.) Condensate pan.........10 Defrosting...........11 Connecting a cooling circuit....27 DHW circulation pump.......33 Connecting cable, internal/external DHW cylinder, flow/return....26 unit..........28, 46 Dimensions..........7 Connecting cables.......9 – External unit......143, 147 Connection – Internal unit......143, 147 – BUS connecting cable....46 Directives for work on the refrigerant cir- –...
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Keyword index Keyword index (cont.) Extension kit, mixer......43 Freestanding siting......10 External functions......77 Front panel.........59 External unit Frost stat connection......41 – Cable lengths........9 Function check........83 – Checking electrical connections..71 Function components....32, 36 – Cleaning.........70 Fuse – Closing..........59 – AVI PCB.........46 – Dimensions......143, 147 –...
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Keyword index Keyword index (cont.) Hot gas line......64, 143, 147 Internal unit – External unit........23 – Cable lengths........9 – Internal unit........25 – Closing..........59 Hydraulic parameters.......129 – Dimensions.......7, 143, 147 – Electrical connection.......31 – Electrical values....142, 146 Immersion heater.......39 – Installation........16 Insolation..........11 –...
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Keyword index Keyword index (cont.) Mixer extension kit......35 Parts Modbus distributor......44 – External unit, type AWB/AWB-AC 201.B04........107 – External unit, type AWB/AWB-AC NTC curve..........95 201.B07........110 – External unit, type AWB/AWB-AC 201.B10, B13........114 Oil lift bends........19 – External unit, type AWB/AWB-AC ON/OFF switch........72 201.C10, C13.......122 On-site connections......7...
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Keyword index Keyword index (cont.) Power cable.........9 Refrigerant properties......67 – External unit......51, 52 Remote control........43 – Heat pump control unit....50 Repairs..........84 – Instantaneous heating water heater53 Repair work........62 Power circuits........49 Reports..........129 Power-OFF....9, 51, 53, 54, 55 Reports, compiling......62 Power-OFF signal......56 Reset button........83 Power supply Return, DHW cylinder....143, 147...
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Keyword index Keyword index (cont.) Setting parameters......74 Spare parts, hydraulic Shut-off valve........42 – External unit, type AWB/AWB-AC Side cover, external unit....59 201.B10, B13........119 Signal connections......40 – External unit, type AWB/AWB-AC Siting 201.C10, C13.......127 – Between walls.........11 – Internal unit, type AWB....103 –...
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Keyword index Keyword index (cont.) Tightness test Vacuum pump......64, 65 – Annual..........66 Ventilation..........80 Tilting angle........14 Venting..........67 TNC system.........54, 56 Vibration isolation......10, 21 Top-up water........67 Torque – Refrigerant lines.......23, 25 Wall mounting – Service valve union nut....66 – Bracket set........16 Total weight......143, 147 –...
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