Viessmann VITOCAL 200-S Installation And Service Instructions Manual
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Viessmann VITOCAL 200-S Installation And Service Instructions Manual

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VIESMANN
Installation and service instructions
for contractors
Vitocal 200-S
Type AWB 201.B04 to B13, C10, C13
Air source heat pump, split version for heating operation
Type AWB-AC 201.B04 to B13, C10, C13
Air source heat pump, split version for heating and cooling operation
For applicability, see the last page
VITOCAL 200-S
Please keep safe.
5546 727 GB
7/2014

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Summary of Contents for Viessmann VITOCAL 200-S

  • Page 1 VIESMANN Installation and service instructions for contractors Vitocal 200-S Type AWB 201.B04 to B13, C10, C13 Air source heat pump, split version for heating operation Type AWB-AC 201.B04 to B13, C10, C13 Air source heat pump, split version for heating and cooling operation...
  • Page 2 Note system. Details identified by the word "Note" contain additional Defective components must be replaced with information. genuine Viessmann spare parts. Target group Auxiliary components, spare and wearing parts These instructions are exclusively intended for quali- Please note fied contractors.

  • Page 3: Table Of Contents

    Index Index 1. Preparing for installation Intended use ..................Requirements regarding on-site connections ........Recommended power cables ............. ■ 2. Installation sequence Installing the external unit ..............Installation information ................ ■ Installation site ..................■ Minimum clearances ................■ Minimum clearances for heat pump cascade (max. 5 external units) ■...
  • Page 4 Index Index (cont.) Parts not shown, internal unit ..............66 Casing, internal unit ................66 Electrical equipment, internal unit ............67 Hydraulics, internal unit, type AWB ............69 Hydraulics, internal unit, type AWB-AC ..........71 6. Parts lists, external unit Ordering parts ..................

  • Page 5: Intended Use

    Preparing for installation Intended use The appliance is only intended to be installed and Commercial or industrial usage for a purpose other operated in sealed unvented heating systems that than central heating/cooling or DHW heating shall be comply with EN 12828, with due attention paid to the deemed inappropriate.

  • Page 6: Recommended Power Cables

    Preparing for installation Requirements regarding on-site connections (cont.) Symbol Meaning Connection Refrigerant lines from/to the external Type AWB/ Pipe UNF thread unit: AWB-AC Hot gas line 201.B04 12 mm ⅞ ■ Reducer ⅞ ¾ 201.B07 16 mm ⅞ 201.B10 16 mm ⅞...
  • Page 7 Preparing for installation Requirements regarding on-site connections (cont.) Type AWB, AWB-AC 201.B04 to B13, C10, C13 Instantaneous heating water heater Cable cross-section 400 V~ 5 x 2.5 mm ■ 230 V~ 7 x 2.5 mm ■ Max. cable length 25 m Type AWB, AWB-AC 201.B04 201.B07...

  • Page 8: Installing The External Unit

    Installation sequence Installing the external unit Installation information Types of installation: Condensate: Floorstanding installation with line entry above Ensure the condensate can drain freely, and create a ■ ■ ground level permanent gravel bed below the external unit as a Floorstanding installation with line entry below soakaway.

  • Page 9: Minimum Clearances

    Installation sequence Installing the external unit (cont.) Never install in interior corners, in recesses or Never install next to or below bedroom windows. ■ ■ between walls. This could result in an "air short cir- Never install closer than 3 m to pathways, down- ■...

  • Page 10: Minimum Clearances For Heat Pump Cascade (Max. 5 External Units)

    Installation sequence Installing the external unit (cont.) Minimum clearances for heat pump cascade (max. 5 external units) > 500 > 500 > 500 > 500 > 500 Fig. 3 Air intake Air discharge > 500 > 500 > 500 > 500 >...

  • Page 11: Floor Mounting

    Installation sequence Installing the external unit (cont.) Floor mounting Fig. 6 Support for floorstanding installation (accessories) Drainage pipe DN 100 (only with entries below Gravel bed as condensate soakaway ground level) Concrete foundations (see technical guide) Rubber mounts (supplied) Note We recommend letting condensate drain away freely (without condensate pipe).

  • Page 12: Installing The Internal Unit

    Installation sequence Installing the internal unit Please note Avoid damaging the appliance during transpor- tation. Never put weight on top of the appliance. Installation room requirements Please note Minimum room volume (to EN 378): The installation room must be dry and free from the risk of frost.

  • Page 13: Fitting The Internal Unit To The Wall

    Installation sequence Installing the internal unit (cont.) Fitting the internal unit to the wall Fig. 8 Connecting the refrigerant lines The external unit is pre-charged with refrigerant ■ R410A. In the following cases, fit oil lift bends in the rising ■...
  • Page 14 Installation sequence Connecting the refrigerant lines (cont.) Note No topping up is required for line lengths between 3 and 12 m. internal unit above external unit Fig. 9 Heating mode Internal unit External unit Hot gas line Oil lift bends Liquid line Internal unit below external unit or at same level Fig.

  • Page 15: Sound And Vibration Isolation When Line Entry Is Above Ground Level

    Installation sequence Connecting the refrigerant lines (cont.) Sound and vibration isolation when line entry is above ground level Note Route connecting cables and refrigerant lines sepa- rately. Fig. 11 Note Line entry, e.g. KG conduit with thermal insulation Only for 230 Vappliances Cables/leads between internal external units –...

  • Page 16: Connection To The External Unit

    Installation sequence Connecting the refrigerant lines (cont.) Connection to the external unit Fig. 12 Example type AWB/AWB-AC 201.B04 Liquid line Hot gas line 1. Type AWB/AWB-AC 201.B04 and 201.B07: 3. Flare the pipe ends. Remove the side cover: See page 31. 4.

  • Page 17: Connection To The Internal Unit

    Installation sequence Connecting the refrigerant lines (cont.) Type AWB/ Cable Connection to exter- Torque in Nm AWB-AC nal unit 201.C10 Liquid line 10 mm 33 to 42 ⅝ Hot gas line 16 mm 63 to 77 ⅞ 201.C13 Liquid line 10 mm 33 to 42 ⅝...

  • Page 18: Connecting The Secondary Circuit

    Installation sequence Connecting the refrigerant lines (cont.) Tighten the nuts with the following torque: Type AWB/ Cable Connection to inter- Torque in Nm AWB-AC nal unit 201.B04 Liquid line 6 mm 33 to 42 ⅝ with reducer x ⁷⁄₁₆ 14 to 18 ⅝...

  • Page 19: Connecting A Cooling Circuit If Required

    Installation sequence Connecting the secondary circuit (cont.) Please note 4. Thermally insulate pipes inside the building. Avoid appliance damage. Connect on-site secondary circuit lines to the 5. Connect the drain hose to the safety valve. heat pump so they are free of load and tor- Connect the drain hose to the public sewage sys- que stress.

  • Page 20: Internal Unit: Routing The Cables To The Wiring Chamber

    Installation sequence Electrical connection (cont.) Internal unit: Routing the cables to the wiring chamber < 4 > 4 Fig. 15 Type AWB/AWB-AC 201.B10, B13, C10, C13: 12 V BUS cable: Routing in the 230 V~ voltage range (connection, see page 31) Type AWB/AWB-AC 201.B04 and 201.B07: 43 V BUS cable: Routing in the 230 V~ voltage range (connection, see page 31)

  • Page 21: Internal Unit: Overview Of Connections

    Installation sequence Electrical connection (cont.) Internal unit: Overview of connections F101 P202 P203 COM 43V 12V COM 211.4 211.2 3 2 1 F7 F14 Fig. 16 AVI PCB: See page 30. Controller and sensor PCB: See page 28. F101 Fuse 1.0 A (slow) Main PCB: See page 22.

  • Page 22: Internal Unit: Main Pcb (Function Components 230 V~)

    Installation sequence Electrical connection (cont.) Internal unit: Main PCB (function components 230 V~) Information regarding the connection values Set the required parameters during commissioning: The specified output is the recommended connected See from page 47. ■ load. The total output of all components connected directly ■...
  • Page 23 Installation sequence Electrical connection (cont.) Connecting a temperature limiter as a maximum temperature limiter for underfloor heating Connecting a general temperature limiter Connecting the temperature limiter, part no. 7151 728, X2.N 7151 729 X2.N sÖ Fig. 17 Fig. 18 Heating circuit without mixer A1/HC1 Connection Circulation pump control unit...

  • Page 24: Internal Unit: Expansion Pcb On Main Pcb (Function Components 230 V~)

    Installation sequence Electrical connection (cont.) Internal unit: Expansion PCB on main PCB (function components 230 V~) Information regarding the connection values Set the required parameters during commissioning: The specified output is the recommended connected See from page 47. ■ load. The total output of all components connected directly ■...
  • Page 25 Installation sequence Electrical connection (cont.) High limit safety cut-out for heat pump in conjunc- tion with an external heat source X3.1 222.3 222.4 X2.N Fig. 20 Terminals on extension PCB Move jumper from X3.1 to 222.3 Connection on the external heat source at termi- nals for external demand High limit safety cut-out (max.

  • Page 26: Internal Unit: Luster Terminals (Signal And Safety Connections)

    Installation sequence Electrical connection (cont.) Immersion heater (230 V~, on site) 224.7 X2.N Fig. 22 Immersion heater, power supply 1/N/PE 230 V/50 Hz Terminals of the heat pump control unit Internal unit: Luster terminals (signal and safety connections) Set the required parameters during commissioning: See from page 47.
  • Page 27 Installation sequence Electrical connection (cont.) Terminals Function Explanation Note No parameters need to be set. ■ The compressor is "forced" off as soon as the contact ■ opens. The power-OFF contact signal switches off the supply ■ voltage to the relevant components, subject to power supply utility.

  • Page 28: Internal Unit: Controller And Sensor Pcb (Sensors)

    Installation sequence Electrical connection (cont.) Terminals Function Explanation 211.2 Secondary pump Connection values Max. output: 130 W ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A ■ In systems without a heating water buffer cylinder, no ■ other heating circuit pump is required (see terminal 212.2).
  • Page 29 — Connection for Viessmann appliances, e.g. Vitovent 300-F Note If further Viessmann appliances are to be connected to Modbus 1, plug in the Modbus distributor (accessories) (see "Modbus distrib- utor" installation instructions). Connection for LON communication module (see "LON communi- —...

  • Page 30: Internal Unit: Avi Pcb

    Installation sequence Electrical connection (cont.) L1 N Fig. 23 EA1 extension Circulation pump for swimming pool heating Power supply 1/N/PE 230 V/50 Hz (accessories) Junction box (on site) Thermostat for swimming pool temperature control (floating contact: 230 V~, 0.1 A, accessories) Fuses and contactor for circulation pump for swim- ming pool heating (accessories) Connection to controller and sensor PCB...

  • Page 31: External Unit: Overview Of Connections

    Installation sequence Electrical connection (cont.) External unit: Overview of connections Opening the external unit wiring chamber Type AWB/AWB-AC 201.B04 201.B07 201.B10/B13, 201.C10/C13 Wiring chamber: BUS connection to the internal unit ■ Note Do not interchange the BUS connection wires between the internal and external units. Compressor power supply ■...

  • Page 32: Power Supply

    Installation sequence Electrical connection (cont.) 400 V~ Wiring chamber, external unit: See page 31. BUS cable between the external and internal unit Type AWB/AWB-AC 201.C10 and C13 Recommended cable: 3 x 1.5 mm The cores are not interchangeable. C2 C1 ? N L3 L2L1 AVI PCB in the internal unit: See page 21.

  • Page 33: Heat Pump Control Unit Power Supply 230 V

    Installation sequence Power supply (cont.) Protect the power supply to the heat pump control ■ unit with an MCB/ fuse of max. 16 A. For accessories and external components that are ■ not to be connected to the heat pump control unit, connect the power supply on the same phase as the heat pump control unit;...
  • Page 34 Installation sequence Power supply (cont.) Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 Recommended power cable 3 x 2.5 mm (max. 3 x 2.5 mm (max. 3 x 2.5 mm (max. 3 x 4.0 mm (max. 29 m) 25 m) 20 m) 20 m) 3 x 4.0 mm (max.

  • Page 35: Connecting The Power Cable Of The Instantaneous Heating Water Heater (Only Type Awb-Ac)

    Installation sequence Power supply (cont.) Connecting the power cable of the instantaneous heating water heater (only type AWB-AC) Internal unit Recommended power cable: ■ 1/N/PE 400 V~: 5 x 2.5 mm 230 V/50 Hz 230 V~: 7 x 2.5 mm Fuse rating max.
  • Page 36 Installation sequence Power supply (cont.) X3.7 X3.6 (400 V~) 7 (230 V~) ≈ Fig. 47 Diagram excluding MCB/fuses and RCD Heat pump control unit (internal unit, luster termi- Standard tariff meter nals, see chapter "Overview of connections: Inter- Backup fuse ripple control receiver nal unit") Ripple control receiver (contact open: power-OFF Instantaneous heating water heater (if installed)
  • Page 37 Installation sequence Power supply (cont.) Economy tariff meter Feed: TNC system Mains isolator Connecting the power-OFF signal in heat pump cascades X3.7 X3.6 X3.7 X3.6 X3.7 X3.6 X3.7 X3.6 X3.7 X3.6 Fig. 28 Power-OFF terminal of lead heat pump (internal unit, luster terminals, see chapter "Overview of connections: Internal unit") Power-OFF terminal of lag heat pump 1...

  • Page 38: Mains Power Supply In Conjunction With On-Site Power Consumption

    Installation sequence Power supply (cont.) Mains power supply in conjunction with on-site power consumption Without power-OFF E1E2 D /D L1 L1 L2 L2 L3 L3 Fig. 29 Heat pump Bi-directional meter (for PV systems to consume Additional consumers (of power generated on site) power on site): Energy taken from power supply utility and energy in the household...

  • Page 39: Fitting The Front Panel Of The Internal Unit

    Installation sequence Closing the heat pump (cont.) Fitting the front panel of the internal unit Fig. 30 Note Ensure that the locking screws are tightened before operating. Fitting side cover for external unit In reverse order to "Opening external unit wiring cham- ber": See page 31.

  • Page 40: Steps - Commissioning, Inspection And Maintenance

    Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance Commissioning steps Inspection steps Maintenance steps Page • • • 1. Opening the heat pump..................... 41 • 2. Compiling reports......................41 • 3. Purging the refrigerant lines and the internal unit with nitrogen (internal unit is filled with nitrogen;...

  • Page 41: Opening The Heat Pump

    Commissioning, inspection, maintenance Opening the heat pump Danger Please note Contact with 'live' components can lead to seri- Wait at least 30 min between the installation ous injury from electric current. and commissioning of the appliance to prevent Never touch the wiring chambers (heat pump equipment damage.
  • Page 42 Commissioning, inspection, maintenance Evacuating the refrigerant lines and internal… (cont.) Fig. 52 Example type AWB/AWB-AC 201.B04 Internal unit Pressure gauge set Hot gas line Connection hose between pressure gauge set and External unit vacuum pump Service valve (Schrader valve) Vacuum pump Connection hose between pressure gauge set and In type AWT-AC 241.A07 the service valve is loca- ted at the connection of the liquid line.
  • Page 43 Commissioning, inspection, maintenance Evacuating the refrigerant lines and internal… (cont.) 5. On the pressure gauge set, close the valve to the 6. Close all valves at the pressure gauge set. vacuum pump. Stop the vacuum pump and wait approx. 5 min. If 7.
  • Page 44 Commissioning, inspection, maintenance Filling the refrigerant lines and internal unit (cont.) Refrigerant charge per metre line length (for line lengths from 12 m to 30 m) Type AWB/AWB-AC R410A in g/m 201.B04 201.B07 201.B10 201.B13 201.C10 201.C13 Checking the refrigerant circuit for leaks Danger Check the connections for refrigerant leaks: R410A is a non-poisonous gas that displaces...
  • Page 45 Commissioning, inspection, maintenance Filling and venting on the secondary side (cont.) 4. Check the system pressure at pressure gauge Top up with water if required. Minimum system pressure: 0.8 bar (80 kPa) Permiss. operating pressure: 3.0 bar (0.3 MPa) 5. Move the control unit panel into the service posi- tion: See page 57.
  • Page 46 Commissioning, inspection, maintenance Checking expansion vessel and heating circuit pressure Observe engineering information. Heat pump technical guide Checking electrical connections of the internal unit for firm seating Checking the free running of the fan in the external unit Danger Type AWB/AWB-AC 201.B04: ■...
  • Page 47 Commissioning, inspection, maintenance Closing the heat pump; resetting the circuit breaker/main fuse Starting the heat pump Please note 2. Wait 2 min. Operating the appliance with insufficient refriger- ant results in appliance damage. 3. Switch ON internal unit voltage. Before switching on the appliance, the internal ■...
  • Page 48 Commissioning, inspection, maintenance Commissioning the system (cont.) Language Date Date/time Time Start commissioning? Coding Parameter group Parameter level 1 select Sensor values Temperature sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check (LON) Subscriber check carry out Function check Functional...
  • Page 49 Commissioning, inspection, maintenance Commissioning the system (cont.) 5. Select parameter: "System scheme" 6. Confirm parameter code: "7000" 7. Set system scheme: "6" Required heat pump parameters "Output compressor stage 5030" During commissioning, the heating output of the heat pump must be set subject to type. Type AWB/AWB-AC 201.B04 201.B07...
  • Page 50 Commissioning, inspection, maintenance Commissioning the system (cont.) Component System scheme Vitovent 300-F ventilation unit X Component is selected. Note Component may be added. Set system scheme 11 for the lag heat pumps in a heat pump cascade. "System examples, heat pumps" Pumps and other components Pump/component Parameter...
  • Page 51 Commissioning, inspection, maintenance Commissioning the system (cont.) Pump/component Parameter Setting Vitocom 100, type GSM "System definition" "1" Ó "Vitocom 100 7017" External extension "System definition" "1" EA1 Ó "External extension 7010" "2" AM1 "3" EA1 and AM1 Note For parameters for external functions, see the following table.
  • Page 52 Commissioning, inspection, maintenance Commissioning the system (cont.) Instantaneous heating water heater Parameters for Setting Instantaneous heating water heater "Electr booster heater" "1" Ó "Enable instantaneous heating water heater 7900" "Electr booster heater", if applicable "1" Ó "Enable instant. heating water heater for central heating 7902" "Electr booster heater"...
  • Page 53 Commissioning, inspection, maintenance Commissioning the system (cont.) Ventilation unit parameters Setting If applicable, adjust values (subject to sizing): "Ventilation" Ó "Set extract air temperature 7D08" "100" to "300" ■ ≙ 10 to 30 °C) "Flow rate reduced ventilation 7D0A" "95" up to "7D0B" minus 10 m ■...
  • Page 54 Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for heat pump cascade Setting Lead heat pump Lag heat pump "Communication" Ó "Enable LON communication module 7710" "1" "1" "Number of heat pump in cascade 7707" "1" to "4" — "LON system number 7798" "1"...
  • Page 55 Commissioning, inspection, maintenance Instructing the system user The system installer should hand the operating instruc- tions to the system user and instruct the user in oper- ating the system. This includes all components installed as accessories, e.g. remote control units. In addition, the system instal- ler must make the user aware of the required mainte- nance work.

  • Page 56: Repairs

    Troubleshooting Repairs Overview of electrical components See from page 21. Opening the programming unit 2. 2x Fig. 37 Removing cover from programming unit, if necessary Fig. 38...

  • Page 57: Placing The Control Panel In Its Service Position

    Troubleshooting Repairs (cont.) Placing the control panel in its service position Fig. 39...

  • Page 58: Overview Of Internal Components: Internal Unit

    Troubleshooting Repairs (cont.) Overview of internal components: Internal unit Fig. 40 Secondary circuit flow temperature sensor Flow temperature sensor, secondary circuit upstream of instantaneous heating water heater Secondary circuit return temperature sensor Secondary pump (LWT) 3-way diverter valve for "Central heating/DHW Secondary circuit air vent valve heating"...
  • Page 59 Troubleshooting Repairs (cont.) External unit 4 kW, type AWB/AWB-AC 201.B04 Fig. 41 Compressor head temperature sensor (CTT) Heat exchanger (evaporator) Electronic expansion valve (EEV) Temperature sensor, air intake, evaporator (OAT) Temperature sensor, refrigerant inlet, evaporator Evaporator temperature sensor (OMT) (OCT) 4-way diverter valve Liquid separator Compressor...
  • Page 60 Troubleshooting Repairs (cont.) External unit 7 kW, type AWB/AWB-AC 201.B07 Fig. 42 Compressor head temperature sensor (CTT) Heat exchanger (evaporator) High pressure switch (pHi) Temperature sensor, air intake, evaporator (OAT) Liquid separator Evaporator temperature sensor (OMT) Temperature sensor, refrigerant inlet, evaporator 4-way diverter valve (OCT) Electronic expansion valve (EEV)

  • Page 61: Draining Secondary Side Heat Pump

    Troubleshooting Repairs (cont.) External unit 10/13 kW, type AWB/AWB-AC 201.B10, 201.B13, 201.C10, 201.C13 Fig. 43 Compressor head temperature sensor (CTT) Heat exchanger (evaporator) Liquid separator Temperature sensor, air intake, evaporator (OAT) Temperature sensor, refrigerant inlet, evaporator Evaporator temperature sensor (OMT) (OCT) 4-way diverter valve Compressor...

  • Page 62: Checking The Sensors

    Ω ■ gas) (CTT) page 58) troller (observe label on the external unit) Temperature sensors in the internal unit (with ID label) Viessmann NTC 10 k (marked blue) Ω Outside temperature sensor Other sensors -20 -10 10 20 30 Temperature in °C 10 30 50 70 90 110 Temperature in °C...
  • Page 63 Troubleshooting Repairs (cont.) Viessmann NTC 20 k (marked orange) Ω Temperature in °C Fig. 46 Viessmann Pt500A (marked green) 140 180 Temperature in °C Fig. 47 Temperature sensors in the external unit (without ID label) Type NTC 10 k Ω...

  • Page 64: Checking Fuses

    Troubleshooting Repairs (cont.) Type NTC 50 k Ω 1000 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 Temperature in °C Fig. 49 Checking fuses Position of the fuses: See from page 21. Fuse F1 is located on the mains terminal of the heat ■...

  • Page 65: Ordering Parts

    Parts lists, internal unit Ordering parts The following information is required: Serial no. (see type plate ■ Assembly (from the parts list) ■ Position number of the individual part within the ■ assembly (from this parts list) Overview of assemblies, internal unit Fig.

  • Page 66: Parts Not Shown, Internal Unit

    Parts lists, internal unit Parts not shown, internal unit Pos. Component 0004 Touch-up spray paint, white 0005 Touch-up paint stick, white 0007 Vitocal 200-S installation and service instructions Casing, internal unit Pos. Component 0001 Casing frame 0002 Front panel 0003...

  • Page 67: Electrical Equipment, Internal Unit

    Parts lists, internal unit Casing, internal unit (cont.) 0007 0010 0001 0003 0009 0009 0005 0006 0008 0002 0004 0008 0009 Fig. 51 Electrical equipment, internal unit Pos. Component 0001 Programming unit 0002 Controller and sensor PCB with cover (CU401) 0003 PCB with connection adaptor (SA136-A10) 0004...
  • Page 68 Parts lists, internal unit Electrical equipment, internal unit (cont.) Pos. Component 0016 Locking bolts, left/right 0017 Slider, left/right 0018 Fibre-optic cable 0019 Connecting cable 4-pole, length 85 mm 0020 Ribbon cable AWG 28, 24 x 0.09 mm 0021 Cable channels (set) 0022 Body-bound rivet 0026...

  • Page 69: Hydraulics, Internal Unit, Type Awb

    Parts lists, internal unit Electrical equipment, internal unit (cont.) 0022 0030 0021 0008 0012 0011 0026 0002 0026 0007 0009 0005 0020 0010 0006 0019 0028 0001 0016 0017 0029 0018 0015 0016 0016 0031 0017 0018 0003 0004 Fig. 52 Hydraulics, internal unit, type AWB Pos.
  • Page 70 Parts lists, internal unit Hydraulics, internal unit, type AWB (cont.) Pos. Component 0014 Soldered bush 10 x ⅝ 0015 Soldered bush 15/16 x ⅞ 0016 O-ring 28.0 x 2.5 mm 0017 Gasket 21 x 30 x 2.0 mm 0018 Gasket 27 x 38 x 2.0 mm 0019 Schrader valve 0020...

  • Page 71: Hydraulics, Internal Unit, Type Awb-Ac

    Parts lists, internal unit Hydraulics, internal unit, type AWB (cont.) 0010 0008 0009 0010 0011 0012 0013 0014 0015 0019 0016 0020 0021 0027 0001 0003 0016 0022 0022 0021 0019 0009 0025 0023 0016 0022 0027 0006 0022 0026 0026 0025 0021...
  • Page 72 Parts lists, internal unit Hydraulics, internal unit, type AWB-AC (cont.) Pos. Component 0011 Union nut UNF for hot gas line ⅞ 0012 Union nut G with sealing cap for Schrader valve ¼ 0013 Soldered bush 10 x ⅝ 0014 Soldered bush 15/16 x ⅞...
  • Page 73 Parts lists, internal unit Hydraulics, internal unit, type AWB-AC (cont.) 0015 0009 0007 0008 0009 0010 0011 0012 0013 0014 0018 0019 0021 0020 0015 0026 0001 0028 0020 0015 0018 0021 0024 0008 0029 0026 0015 0021 0021 0015 0016 0020 0018...

  • Page 74: Parts Lists, External Unit Ordering Parts

    Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B04 Ordering parts The following information is required: Serial no. (see type plate) ■ Assembly (from the parts list) ■ Position number of the individual part within the ■ assembly (from this parts list) External unit 230 V~ Type AWB/AWB-AC 201.B04 Pos.
  • Page 75 Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B04 External unit 230 V~ (cont.) Pos. Component 0035 Coil, 4-way diverter valve 0036 Connecting cable, compressor 0037 Earth cable 0038 Retainer for temperature sensor 0039 Connection elbow for condensate pipe 0024 0022 0026 0010...

  • Page 76: Parts Lists, External Unit Ordering Parts

    Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B07 Ordering parts The following information is required: Serial no. (see type plate) ■ Assembly (from the parts list) ■ Position number of the individual part within the ■ assembly (from this parts list) External unit 230 V~ Type AWB/AWB-AC 201.B07 Pos.
  • Page 77 Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B07 External unit 230 V~ (cont.) Pos. Component 0042 Electronic expansion valve 0043 Coil, electronic expansion valve Parts not shown Pos. Component 0039 Strain relief 0040 Coil, 4-way diverter valve 0041 Connection elbow for condensate pipe 0033 0032 0031...

  • Page 78: Parts Lists, External Unit Ordering Parts

    Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Ordering parts The following information is required: Serial no. (see type plate ■ Assembly (from the parts list) ■ Position number of the individual part within the ■ assembly (from this parts list) Overview of assemblies 230 V~ Type AWB/AWB-AC 201.B10, B13 Fig.

  • Page 79: Casing, External Unit 230 V

    Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Casing, external unit 230 V~ Type AWB/AWB-AC 201.B10, B13 Pos. Component 0001 Top panel 0002 Side panel, right 0003 Cover panel, top right 0004 Cover panel, bottom right 0005 Front panel, left 0006 Front panel, right 0007...

  • Page 80: Electrical Equipment, External Unit 230 V

    Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Casing, external unit 230 V~ (cont.) 0001 0021 0022 0023 0014 0017 0018 0019 0020 0013 0011 0009 0010 0012 0015 0008 0005 0011 0007 0010 0002 0003 0015 0007 0004 0006 0016...

  • Page 81: Hydraulics, External Unit 230 V

    Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Electrical equipment, external unit 230 V~ (cont.) Parts not shown Pos. Component 0014 Cable harness, compressor 0015 Communication cable, control unit inverter – 0016 Communication cable, internal unit 0017 Terminal 0018 Cable, control input power supply 0005...
  • Page 82 Parts lists, external unit 230 V~, type AWB/AWB-AC 201.B10, B13 Hydraulics, external unit 230 V~ (cont.) Pos. Component 0006 Oil separator 0007 Electronic expansion valve 0008 Compressor thermal insulation 0010 Shut-off valve, liquid line Parts not shown Pos. Component 0009 Temperature sensor NTC 50 k (CTT) Ω...

  • Page 83: Parts Lists, External Unit Ordering Parts

    Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Ordering parts The following information is required: Serial no. (see type plate ■ Assembly (from the parts list) ■ Position number of the individual part within the ■ assembly (from this parts list) Overview of assemblies 400 V~ Type AWB/AWB-AC 201.C10, C13 Fig.

  • Page 84: Casing, External Unit 400 V

    Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Casing, external unit 400 V~ Type AWB/AWB-AC 201.C10, C13 Pos. Component 0001 Top panel 0002 Side panel, right 0003 Top cover 0004 Bottom cover 0005 Front panel, left 0006 Front panel, right 0007 Air discharge grille 0008...

  • Page 85: Electrical Equipment, External Unit 400 V

    Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Casing, external unit 400 V~ (cont.) 0001 0022 0021 0012 0017 0023 0014 0018 0009 0019 0013 0011 0010 0015 0005 0008 0007 0011 0002 0003 0020 0010 0015 0004 0007 0016 0006...
  • Page 86 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Electrical equipment, external unit 400 V~ (cont.) Pos. Component 0010 PCB retainer 0011 Cable retainer 0012 Strain relief 0017 Cable, control unit power supply Parts not shown Pos. Component 0013 Cable harness, compressor 0014 Cable harness complete, compressor...

  • Page 87: Hydraulics, External Unit 400 V

    Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10, C13 Hydraulics, external unit 400 V~ Type AWB/AWB-AC 201.C10, C13 Pos. Component 0001 Compressor 0002 Module, 4-way diverter valve 0003 Liquid separator 0004 High pressure switch 0005 Shut-off valve, hot gas line 0006 Oil separator 0007...

  • Page 88: Commissioning/Service Hydraulic Parameter Report

    Commissioning/service reports Hydraulic parameter report Setting and test values Setpoint Commissioning Maintenance/ Service Testing the external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Commissioning, primary circuit Air intake temperature °C ("Diagnosis" "System overview") Ó Air discharge temperature °C ("Diagnosis"...
  • Page 89 Commissioning/service reports Control parameters report (cont.) Parameter Code Delivered condition Commission- Maintenance/ Service "System components for external 7011 changeover" "Operating status for external change- 7012 over" "Duration of external changeover" 7013 "Effect of external demand on heat 7014 pump/heating circuits" "Effect of ext.
  • Page 90 Commissioning/service reports Control parameters report (cont.) Parameter Code Delivered condition Commission- Maintenance/ Service ≙ "Set DHW temperature" 6000 500 ( 50 °C) ≙ "Min. DHW temperature" 6005 100 ( 10 °C) ≙ "Max. DHW temperature" 6006 600 ( 60 °C) ≙...
  • Page 91 Commissioning/service reports Control parameters report (cont.) Electric booster heater Parameter Code Delivered condition Commission- Maintenance/ Service "Enable instantaneous heating water 7900 heater" "Enable instant. heating water heater for 7902 central heating" "Max. output instantaneous heating wa- 7907 ter heater" "Output for instant. heating water heater 790A at power-OFF"...
  • Page 92 Commissioning/service reports Control parameters report (cont.) Heating circuit 2 Parameter Code Delivered condition Commission- Maintenance/ Service ≙ "Standard room temperature" 3000 200 ( 20 °C) ≙ "Reduced room temperature" 3001 160 ( 16 °C) "Remote control" 3003 ≙ "Heating curve level" 3006 0 K) ≙...
  • Page 93 Commissioning/service reports Control parameters report (cont.) Parameter Code Delivered condition Commission- Maintenance/ Service "Heating circuit for blocking bypass 7D21 damper" ≙ "Control voltage matching" 7D27 0 V) "Fan for control voltage matching" 7D28 Photovoltaics Parameter Code Delivered condition Commission- Maintenance/ Service "Enable own energy consumption PV"...
  • Page 94 Commissioning/service reports Control parameters report (cont.) Parameter Code Delivered condition Commission- Maintenance/ Service "Source outside temperature" 77FC "Send outside temperature" 77FD "Source time" 77FE "Send time" 77FF Control Parameter Code Delivered condition Commission- Maintenance/ Service "Lock out controls" 8800...

  • Page 95: Specification

    Specification Specification 230 V appliances Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 Heating output data to EN 14511 (A2/W35) Rated heating output 10.6 Fan speed Power consumption 0.91 1.73 2.20 3.25 Coefficient of performance (COP) in 3.30 3.24 3.50 3.26 ε heating mode Output control 1.1 to 3.8...
  • Page 96 Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 Heating water (secondary circuit) Contents Minimum volume Minimum flow rate (must be main- 1000 1600 1600 tained) Max. external pressure drop (RFH) at mbar minimum flow rate Max. flow temperature °C External unit electrical values Rated voltage, compressor 1/N/PE 230 V/50 Hz...
  • Page 97 Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B07 201.B10 201.B13 External unit dimensions Total length Total width 1040 Total height 1255 1255 Internal unit dimensions Total length Total width Total height Total weight External unit Internal unit type AWB Internal unit type AWB-AC Permissible operating pressure, secondary side Connections...
  • Page 98 Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 Heating output data to EN 14511 (A7/W35, 5 K spread) Rated heating output 10.16 12.07 Fan speed Air flow rate 3456 4217 Power consumption 2.00 2.57 Coefficient of performance (COP) in 5.08 4.69 ε...
  • Page 99 Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 External unit electrical values Rated voltage, compressor 3/N/PE 400 V/50 Hz ■ Max. operating current, compressor 7.85 9.89 ■ Starting current, compressor ■ Starting current, compressor with ■ stalled armature MCB/fuse protection ■ IP rating ■...
  • Page 100 Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 Total weight External unit Internal unit type AWB Internal unit type AWB-AC Permissible operating pressure, secondary side Connections Heating water flow ¼ ¼ Heating water return and DHW cylin- ¼ ¼ der return DHW cylinder flow ¼...

  • Page 101: Appendix Commissioning Order

    Components for ventilation fully installed (optional) Components for PV system fully installed (optional) Preferred appointment: Date Time Date Time The work that is requested to be carried out by Viessmann will be billed in accordance with the latest Viessmann pricelist. Place/date Signature...

  • Page 102: Declaration Of Conformity

    Declaration of conformity We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole responsible body that the product Vitocal 200-S type AWB and AWB-AC including the Vitotronic 200 type WO1C heat pump control unit com- plies with the following standards:...

  • Page 103: Keyword Index

    Keyword index Keyword index Chilled ceiling............. 19 Air discharge.............. 10 Circuit breaker/main fuse, resetting......47 Air intake..............10 Closing the heat pump..........38 Air short circuit............. 9 Coding card Air vent valve, secondary circuit.........58 – Slot................29 Anti-vibration mounts........... 8 Coding level 1............
  • Page 104 Keyword index Keyword index (cont.) Dimensions..............5 – External unit............97, 99 Fan..............59, 60, 61 – Internal unit............97, 99 Fan, checking.............46 Directives for work on the refrigerant circuit....44 Feed................32 Diverter valve........... 28, 59, 60, 61 Fill hose..............43 Drain &...
  • Page 105 Keyword index Keyword index (cont.) High pressure fault............9 Liquid line............. 42, 97, 100 High pressure switch..........59, 60 – External unit............16 Hot gas line..........42, 97, 100 – Internal unit............. 18 – External unit............16 Liquid separator..........59, 60, 61 –...
  • Page 106 Keyword index Keyword index (cont.) Parts Refrigerant............13, 43 – External unit, type AWB/AWB-AC 201.B04.....74 – Properties..............44 – External unit, type AWB/AWB-AC 201.B07.....76 – Safety instructions...........44 – External unit, type AWB/AWB-AC 201.B10, B13..78 – Skin contact............41, 43 – External unit, type AWB/AWB-AC 201.C10, C13..83 Refrigerant charge.............
  • Page 107 Keyword index Keyword index (cont.) Siting Temperature sensor, air intake, evaporator....62 – Between walls............9 Temperature sensor, compressor head......62 – Conditions..............8 Temperature sensor, evaporator........ 62 – External unit............11 Temperature sensor, refrigerant inlet, evaporator..62 – Freestanding............. 8 Temperature sensors..........28 –...
  • Page 108 7513686 7514941 7514942 7552198 7552199 7542012 7542013 7542014 7542015 Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040...

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