Torque Requirements; Assembly Instructions; To 3.10 Assembly - Exmark Turf Tracer Operator's Manual

2.11 TORQUE REQUIREMENTS

BOLT LOCATION
Cutter Housing Spindle Nut ..............................................75-80 ft/lbs.
Blade Mounting Bolt..........................................................75-80 ft/lbs.
Mower Deck Support/Engine Deck Mount ........................30-35 ft/lbs.
Anti-Scalp Roller Bolts ......................................................40-45 ft/lbs.
Engine Mounting Bolts.. ....................................................15-20 ft/lbs.
Wheel Lug Nuts .. .............................................................90-95 ft/lbs.

3. ASSEMBLY INSTRUCTIONS

3.1 UNCRATE UNIT
3.1.1 Remove tractor and cutter deck from crates.
3.2 INSTALL DRIVE WHEELS.
3.2.1 Remove four wheel lug nuts from each wheel hub.
3.2.2 Raise the front of the engine deck. Install the drive wheels with the valve stem
facing the outside of the machine. Reinstall lug nuts and torque to 90-95 ft/lbs.
3.2.3 Check air pressure in drive tires; recommended pressure is 12-16 psi.
Measure circumference of each drive tire. Adjust tire pressure within 12-16 psi
range to try to make tire circumferences match as closely as possible.
3.3 CUTTER DECK INSTALLATION
3.3.1 Release the wheel drive system by opening the drive wheel release valves
(See 4.1.11). Roll the tractor to the cutter deck assembly and allow the tractor
assembly to tip backward until the rear of the engine deck contacts the ground.
3.3.2 Remove cutter deck support frame from cutter deck by removing the two
hairpins and washers from the front deck support pins and by removing the two
hairpins and washers from the rear deck support pins (See Figure 2).
3.3.3 Install cutter deck support frame to tractor engine deck and secure using (8)
3/8-16 x 1" screws, (8) disc spring washers and (8) whizlock nuts from bolt bag
(See Figure 1).
NOTE: Make sure that the bolts are placed in the proper mounting holes in both
frames. There are different mounting bolt locations for the 60" and 52" decks
(See Figure 1).
FIG. 1
DECK SUPPORT INSTALLATION
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TORQUE