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Copyright 2011. Star Trac by CORE INDUSTRIES. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac. Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes will be incorporated into new editions of this publication.
Do not use the LEVERAGE in any way other than designed or intended by the manufacturer. It is imperative that the LEVERAGE as well as any other STAR TRAC STRENGTH equipment is used properly to avoid injury.
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Make sure that all users are properly trained on how to use the STAR TRAC equipment. Make sure there is enough room for safe access and operation of the STAR TRAC equipment.
Also, be certain that all the stickers (safety, instructional and/or other) are read and understood by each user. • All users should be instructed on the proper use of STAR TRAC equipment as well as those actions that should be avoided. In an attempt to minimize user and/or bystander injury: •...
MAINTENANCE AND SERVICE LEVERAGE requires very little upkeep to keep your equipment performing at its best, the following guidelines are suggested. GENERAL CLEANING Wipe LEVERAGE with a light all-purpose cleaner, such as diluted Simple Green at a 30:1 solution. Dry LEVERAGE with a soft cloth to prevent rust. BEARING GREASE PACKING Before bearings 731-0842 and 731-2595 installed they must be fully packed with general purpose Lithium Grade 2 grease.
Who pays for transportation and insurance for service If the Product or any covered part must be returned to a service facility for repairs, We, Star Trac, will pay all transportation and insurance charges for the first year. You are responsible for transportation and insurance charges during the second and third years (if applicable).
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Exclusive warranties THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product.
Nyloc nut is used.) • All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3/8in. (grade 5 minimum) bolts. • This Installation Instructions Manual must be used in conjunction with the equipment’s Owner’s Manual. The Owner ’...
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STEP #1 - UNPACK AND ASSEMBLE MAIN FRAME: 1. Remove and unwrap all product from shipping boxes. Lay all parts out in a clean open area to prepare for assembly. 2. Locate the MAIN FRAME, SIDE FRAME LEFT and SIDE FRAME RIGHT as shown below. 3.
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STEP #2 - ASSEMBLE LEVERAGE ARMS: 1.Locate one of the LEVERAGE ARMS, slide it onto the corresponding shaft as show below, the side of the leverage arms that has bearing and seal pre-installed will slide onto the corresponding shaft first. 2.After the one of LEVERAGE ARMS has been slid onto the corresponding shaft, install a full greased (20 MM ID TAPPERED BEARING) with the small diameter of the bearing going first.
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STEP #3 – ASSEMBLE CAM ASSEMBLY AND LEVERAGE CURL ARMS : 1. Slide one of the CAM ASSEMBLYS onto the mount of the Main Frame as shown, the side of CAM ASSEMBLY that has shaft slide onto the mount first. 2.
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STEP #4: INSTALL BELT 1. Install the BELT PIVOT MOUNT onto the LEVERAGE ARM, using one (M16x45MM SHOULD BOLT), two (M16 FLAT WASHER), and one (M12 NYLOCK NUT) as shown below. 2. Located the BELT end through the BELT HOUSING. Make the BELT END through under the BELT PIVOT MOUNT, and bend it up into the BELT HOUSING, Then slide BELT CLAMP into the BELT HOUSING , at the same time, Let the BELT END was clamped by the two thinner BELT CLAMP as shown below.
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STEP #5: INSTALL SEAT ASSEMBLY 1. Install SEAT ASSEMBLY and ASSEMBLY FROM STEP #4, using four (M8x16MM SOCKET HEAD BOLTS), four (M8 FLAT WASHER) as shown below. Tighten the bolts at this time. STEP#5:Completed Page 16...
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STEP #6 – INSTALL WEIGHT STORAGE, BEARING END CAPS: 1.Install the WEIGHT HORN weldment and BACKING PLATE using two (M8 X 75MM, SOCKET HEAD BOLTS) four (M8,FLAT WASHERS) and two (M8, NYLOCK NUTS). Tighten to specified torque using a 6MM hex key and 13MM wrench.
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1. Perform all steps MACHINE CLEARANCE AND SPACING For the safe operation of Leverage Strength™ Star Trac recommends that a clearance of 24 inches (60.96cm) be maintained between and behind machines including moving arms and levers. To insure safe entry and exit to each unit a walkway of at least 36 inches (91.44cm) inches is recommended front of, or on the entry side of each machine.
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STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 www.startrac.com Part No. 620-8082, Rev A.,MARCH 2011...
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