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IP-L3005
HIGH ROW
OWNERS MANUAL -
INSTALLATION INSTRUCTIONS

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Summary of Contents for Star Trac Leverage IP-L3005

  • Page 1 IP-L3005 HIGH ROW OWNERS MANUAL - INSTALLATION INSTRUCTIONS...
  • Page 2 Copyright 2011. Star Trac by CORE INDUSTRIES. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac. Every effort has been made to keep this information current; however, periodically, changes are made to the information herein, and these changes will be incorporated into new editions of this publication.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS • SAFETY INSTRUCTIONS / WARNINGS • WARNING LABLES WITH PART NUMBERS • EXERCISE GUIDELINES • MAINTENANCE AND SERVICE • WARRANTY COVERAGE • INSTALLATION INSTRUCTIONS • HARDWARE Page 3...
  • Page 4: Safety Instructions / Warnings

    Do not use the LEVERAGE in any way other than designed or intended by the manufacturer. It is imperative that the LEVERAGE as well as any other STAR TRAC manufacturer. It is imperative that the LEVERAGE as well as any other STAR TRAC STRENGTH equipment is used properly to avoid injury.
  • Page 5 STAR TRAC piece of equipment from service until the repair is made. Make sure that all users are properly trained on how to use the STAR TRAC equipment. Make sure there is enough room for safe access and operation of the STAR TRAC equipment.
  • Page 6: Warning Lables With Part Numbers

    731-3081 Page 6...
  • Page 7: Exercise Guidelines

    Also, be certain that all the stickers (safety, instructional and/or other) are read and understood by each user. • All users should be instructed on the proper use of STAR TRAC equipment as well as those actions that should be avoided. In an attempt to minimize user and/or bystander injury: •...
  • Page 8: Maintenance And Service

    MAINTENANCE AND SERVICE LEVERAGE requires very little upkeep to keep your equipment performing at its best, the following guidelines are suggested. GENERAL CLEANING Wipe LEVERAGE with a light all-purpose cleaner, such as diluted Simple Green at a 30:1 solution. Dry LEVERAGE with a soft cloth to prevent rust. BEARING GREASE PACKING BEARING GREASE PACKING Before bearings 731-0842 and 731-2595 installed they must be fully...
  • Page 9: Warranty Coverage

    Who pays for transportation and insurance for service If the Product or any covered part must be returned to a service facility for repairs, We, Star Trac, will pay all If the Product or any covered part must be returned to a service facility for repairs, We, Star Trac, will pay all transportation and insurance charges for the first year.
  • Page 10 Exclusive warranties THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product.
  • Page 11: Installation Instructions

    Nyloc nut is used.) • All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3/8in. (grade 5 minimum) bolts. • This Installation Instructions Manual must be used in conjunction with the equipment’s Owner’s Manual. The Owner ’...
  • Page 12 STEP #1 - UNPACK AND ASSEMBLE MAIN FRAME: 1. Remove and unwrap all product from shipping boxes. Lay all parts out in a clean open area to prepare for assembly. 2. Locate the FRONT FRAME, MAIN FRAME, and REAR FRAME as shown below. 3.
  • Page 13 STEP #2 - ASSEMBLE SIDE FRAMES: 1. Locate the SIDE FRAME LEFT, AND SIDE FRAME RIGHT as shown below. 2. As shown slide SIDE FRAME LEFT into STEP #1 ASSEMBLY. At each tube joint loosely Install three (M8 X 25MM, BUTTON HEAD BOLTS), and three (M8, FLAT WASHERS) do not tighten at this time.
  • Page 14 STEP #3 – ASSEMBLE UPPER ARM ASSY AND LOWER LEVERAGE ARMS : 1. Locate one of the Upper Arm Assembly ,one of the Lower Leverage Arm and slide them onto the corresponding shaft as shown below. The side of the them that has the bearing and seal pre-installed will slide onto the corresponding shaft first.
  • Page 15 STEP #4: INSTALL LINKAGE BARS 1. Locate one of the Linkage Bars to install. On the end with the spherical rod, insert two misalignment bushings and two O-rings, one bushing and one O-ring on each side of the rod end as shown below. 2.
  • Page 16 STEP #5: INSTALL KNEE PAD ASSEMBLY, SUPPORT BEAMS 1. Install the SUPPORT BEAM using FOUR (M8 X 25MM, BUTTON HEAD SCREWS) four (M8,FLAT WASHERS). Tighten all the screws at this time. 2. Repeat steps 1 to install the another SUPPORT BEAM as shown below. 3.
  • Page 17 STEP #6 – INSTALL WEIGHT STORAGE, BEARING END CAPS: 1.Install the WEIGHT HORN weldment and BACKING PLATE using two (M8 X 75MM, SOCKET HEAD BOLTS) four (M8,FLAT WASHERS) and two (M8, NYLOCK NUTS). Tighten to specified torque using a 6MM hex key and 13MM wrench.
  • Page 18: Hardware

    HARDWARE 731-0390 - M8*25mm Page 18...
  • Page 19 1. Perform all steps MACHINE CLEARANCE AND SPACING For the safe operation of Leverage Strength™ Star Trac recommends that a clearance of 24 inches (60.96cm) be maintained between and behind machines including moving arms and levers. To insure (60.96cm) be maintained between and behind machines including moving arms and levers. To insure safe entry and exit to each unit a walkway of at least 36 inches (91.44cm) inches is recommended front...
  • Page 20 STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 www.startrac.com Part No. 620-8083, Rev A.,MARCH 2011...