Lennox Elite XP16−024−230 Installation Instructions Manual page 13

4
WRAP SERVICE VALVES
To help protect service valve seals during brazing, wrap water saturated cloths around service valve bodies and copper tube stubs. Use
additional water saturated cloths underneath the valve body to protect the base paint.
5
FLOW NITROGEN
Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and
out of the suction / vapor valve stem port. See steps 3A, 3B and 3C on manifold gauge set connections
6
BRAZE LINE SET
Wrap both service valves with water saturated cloths as illustrated here and as mentioned in step 4, before brazing to line set. Water
saturated cloths must remain water saturated throughout the brazing and cool−down process.
Allow braze joint to cool. Apply
IMPORTANT
additional water saturated cloths to help cool brazed
joint. Do not remove water saturated cloths until piping
has cooled. Temperatures above 250ºF will damage
valve seals.
1. FIRE, PERSONAL INJURY, OR PROPERTY
DAMAGE may result if you do not wrap a water
saturated cloth around both liquid and suction line
service valve bodies and copper tube stub while
brazing in the line set! The braze, when complete,
must be quenched with water to absorb any residual
heat.
2. Do not open service valves until refrigerant lines and
indoor coil have been leak−tested and evacuated.
Refer to procedures provided in this supplement.
7
PREPARATION FOR NEXT STEP
After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional water saturated cloths to both
service valves to cool piping. Once piping is cool, remove all water saturated cloths.
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
WARNING
SUCTION / VAPOR LINE
Figure 9. Brazing Procedures (continued)
LIQUID LINE SERVICE VALVE
SUCTION / VAPOR LINE
SERVICE VALVE
Page 13
WATER SATURATED
CLOTH
LIQUID LINE
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
WATER SATURATED
CLOTH
XP16 SERIES