Dixon ZTR RAM SERIES Safety And Operation Manual
  1. Manuals
  2. Brands
  3. Dixon Manuals
  4. Lawn Mower
  5. ZTR RAM SERIES
  6. Safety and operation manual
Dixon ZTR RAM SERIES Safety And Operation Manual

Dixon ZTR RAM SERIES Safety And Operation Manual

Ztr ram series
Hide thumbs Also See for ZTR RAM SERIES:
Table of Contents

Advertisement

Quick Links

RAM SERIES
ZTR
®

Safety Instructions

&
Operator's Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ZTR RAM SERIES and is the answer not in the manual?

Questions and answers

Related Manuals for Dixon ZTR RAM SERIES

Summary of Contents for Dixon ZTR RAM SERIES

  • Page 1: Safety Instructions

    RAM SERIES ® Safety Instructions & Operator’s Manual...
  • Page 2 Observe all safety rules and become completely familiar with the controls. The information contained in this manual applies to all Dixon RAM Series ® ® mowers. See your authorized Dixon dealer for ®...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page SAFETY & WARNING........4-15 WARRANTY...........16-17 SPECIFICATIONS........18-19 SEAT ADJUSTMENT.........20 CONTROLS..........21-24 OPERATION INSTRUCTIONS....25-35 CARE & MAINTENANCE......36-48 STANDARD SERVICE PARTS LIST..49-50 TROUBLESHOOTING........51-52 RAM SERIES Part Number 17823-106...

  • Page 4: Safety & Warning

    SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries. Blade Contact Tip Over Run Over Back Over...

  • Page 5: Safety Alert Symbol

    SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: General Operation

    WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower.
  • Page 7 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn off blades, set parking brake, stop engine and remove key before dismounting. Turn off blades when not mowing. Injury could occur from contact with moving parts.
  • Page 8 WARNING Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION (continued): Never dismount mower without applying parking brake or stopping engine. Protect your eyes. Always wear safety goggles or safety glasses with side shields when operating mower. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries.

  • Page 9: Slope Operation

    All slopes require extra caution. If you feel uneasy on a slope, do not mow it! Mow across the slope with your Dixon® ZTR® -- never up or down. This will decrease the risk of tip-over.
  • Page 10 WARNING Failure to observe the following safety instructions could result in serious injury or death. SLOPE OPERATION (continued): DO (continued): Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over.
  • Page 11 WARNING Failure to observe the following safety instructions could result in serious injury or death. SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embank- ments.

  • Page 12: Fire Hazards

    WARNING Failure to observe the following safety instructions could result in serious injury or death. FIRE HAZARDS: Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose.
  • Page 13 WARNING Failure to observe the following safety instructions could result in serious injury or death. FIRE HAZARDS (continued): To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off.
  • Page 14 WARNING Failure to observe the following safety instructions could result in serious injury or death. CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen.
  • Page 15 WARNING Failure to observe the following safety instructions could result in serious injury or death. SERVICE: Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices.

  • Page 16: Warranty

    Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein.

  • Page 17: Warranty

    Two years - 100% parts and labor subject to the conditions and limitations described herein for a period of two years from date of purchase by the original owner. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein.

  • Page 18: Specifications

    SPECIFICATIONS Chassis: 1-1/2 X 3 rectangle tube side frame Mower Deck: 42” - 13 ga stamped 3 blade deck. 11 ga fabricated construction w/reinforcement 44” & 50” - Blade Drive: Electric clutch. Transmission: Each rear wheel is independently driven by a Hydro Gear IZT hydrostatic drive with 7”...

  • Page 19: Specifications

    SPECIFICATIONS RAM MAG™ Chassis: 1-1/2 X 3 rectangle tube side frame Mower Deck: 11 GA fabricated construction with reinforced ribs. Available in 44” and 50” cut widths. Blade Drive: Electric clutch. Transmission: Each rear wheel is independently driven by a Hydro Gear IZT hydrostatic drive with integral charge pump and 7”...

  • Page 20: Seat Adjustment

    SEAT ADJUSTMENT INSTRUCTIONS 42” Models 1. Raise seat assembly. 2. Loosen four bolts under seat plate, and slide seat to desired position. 3. Tighten bolts under seat plate. DO NOT operate mower without seat bolts properly tightened. 4. Lower seat assembly. 44”...

  • Page 21: Controls

    CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD •From neutral position, gently push control levers for- ward. •To increase speed, move levers further forward. TO GO BACKWARDS •From neutral position, gently pull control levers toward you.

  • Page 22: Parking Brake

    CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position.

  • Page 23: Blade Drive

    CONTROLS BLADE DRIVE: •Located on the control panel, on operator’s right. •To engage the mower blade, pull up on the switch. •To disengage mower blade, push down. CIRCUIT BREAKER: •Protection of the electrical system is by (1) 15 amp circuit breaker. •If circuit breaker trips, push button to reset.
  • Page 24 CONTROLS MOWER DECK CUT HEIGHT LIFT LEVER: •Use right foot to operate deck foot pedal at right front foot area. •To raise mower deck, push forward with right foot on top portion of foot pedal. When desired deck height is reached, push with right foot on lower portion of foot pedal until the bottom of the foot pedal engages in deck positioning notch.

  • Page 25: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the RAM Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their func- tions.

  • Page 26: Starting Instructions

    OPERATION INSTRUCTIONS CAUTION Failure to follow these instructions may result in personal injury. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to 1/2 speed setting. If engine is cold, position choke lever to the “on”...

  • Page 27: Unlock Transmission

    OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever.
  • Page 28 Swing control levers inward d) Turn ignition switch to START Engine should not turn over or attempt to start. NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon® Dealer.
  • Page 29 ON position. c) Engage blade drive. d) Raise slightly off seat. ENGINE SHOULD STOP! NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon® Dealer.

  • Page 30: Mowing With A Mulching Attachment

    OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings.
  • Page 31 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or impeller are still turning.
  • Page 32 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Read and follow the installation instructions that are included with your grass catcher. Set engine speed control to the wide open or full setting.
  • Page 33 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower. Some mowing applications/use of grass catchers may require that an additional weight kit be fitted to the mower to counter the weight of grass in the bags.

  • Page 34: Side Discharge Of The Clippings

    OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide. CAUTION To avoid personal injury, be sure that the deflector is properly installed on the discharge chute.
  • Page 35 OPERATION INSTRUCTIONS GRASS HEIGHT & CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.

  • Page 36: Care & Maintenance

    CARE AND MAINTENANCE WARNING Failure to observe the following instructions may result in personal injury. Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools.

  • Page 37: Cutter Blade Maintenance

    CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal.

  • Page 38: Care And Maintenance

    •Charge battery. Note: Your Dixon® mower comes equipped with a quick disconnect harness for the optional Dixon® Battery Manager. The Dixon® Battery Manager maintains the proper charge levels during periods of inactivity and may prevent premature battery failures.
  • Page 39 CARE AND MAINTENANCE TIRES: Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires 11 x 4.00 - 5 16-21 lbs. Rear tires 42” 18 x 8.50 - 8 8-14 lbs.

  • Page 40: Belt Tension

    CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: 42” Deck Mower Deck Serpentine Belt-P/N 6109 Manual adjustment. Refer to illustration on Page 41. Engine to Mower Deck Belt-P/N 5861 No adjustment required.
  • Page 41 CARE AND MAINTENANCE BELT TENSION MANUAL ADJUSTMENT 42”, 44” & 50”...

  • Page 42: Changing The Engine Oil

    CARE AND MAINTENANCE HOT oil may cause burns. Allow CAUTION engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose.
  • Page 43 2. Refill engine with type, and quantity of oil recom- mended by the engine manufacturer in engine literature. NOTE: Engine oil changes on the RAM Series Models will require replacement of the oil filter. These filters may be available from your local Dixon® Dealer.

  • Page 44: Neutral Adjustment

    CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATIC TRANSMISSIONS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING THE CONTROL LEVERS OUTWARD. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground.
  • Page 45 CARE AND MAINTENANCE Illustration A Illustration B...

  • Page 46: Mower Deck Leveling Procedure

    CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows. Front: 16 - 21 lbs Rear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner.

  • Page 47: Cleaning The Mower

    SERIAL NUMBERS: The serial number is located on frame at rear of engine. WARRANTY: Refer to warranty information (pages 16-17). PARTS/SERVICE: See your Dixon® dealer for replacement parts, warranty or service.

  • Page 48: Care & Maintenance

    CARE AND MAINTENANCE DECK REMOVAL: 1. Remove mower deck drive belt. To relieve belt tension, insert p/n 17689 link (at front of lift frame) into tab. Move deck lift pedal into the highest cut position and latch in place. As a safety precaution, insert clevis pin in nearest hole at rear of foot pedal.

  • Page 49: Standard Service Parts List

    STANDARD SERVICE PARTS LIST BLADES ~42” Deck~ *Hi Lift Fusion - P/N 13920 Standard Lift Fusion - P/N 13940 Gator Fusion - P/N 13942 Hi-Lift - P/N 13938 Standard Lift - P/N 13939 ~44” Deck~ *Hi Lift Fusion - P/N 13918 Super Hi-Lift Fusion - P/N 13867 Standard Lift Fusion - P/N 13945 Gator Fusion - P/N 13947...

  • Page 50: Standard Service Parts List

    STANDARD SERVICE PARTS LIST BELTS ~42” Deck~ Engine to Mower Deck - P/N 5861 Serpentine - P/N 6109 Engine to Transmission - P/N 16108 ~44” Deck~ Engine to Mower Deck - P/N 5861 Serpentine - P/N 9236 Engine to Transmission - P/N 16108 ~50”...

  • Page 51: Troubleshooting

    TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer...

  • Page 52: Troubleshooting

    TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer Transmission by-pass may be engaged- - - - disengage (see page 27)
  • Page 53 NOTES...
  • Page 54 NOTES...
  • Page 55 OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DATE OIL CHANGED DATE ENGINE TUNED Dixon Industries, Inc.~P.O. Box 1569~Coffeyville, Ks~620-251-2000~Fax 620-251-4117...
  • Page 56 Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. The engine exhaust from this product contains chemicals known to the State of California to cause WARNING: cancer, birth defects or other reproductive harm. DIXON INDUSTRIES, INC. P.O. Box 1569...

Table of Contents

Save PDF