Honda EB2500X Owner's Manual
Honda EB2500X Owner's Manual

Honda EB2500X Owner's Manual

Honda generator owner's manual
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Summary of Contents for Honda EB2500X

  • Page 2 The generator is a potential source of electrical shock if misirsed. Do not expose the generator to moisture, rain or snow. Do let the generator get wet, and do not operate it with wet hands.
  • Page 3 This owner’s manual describes EB2500X HondaGenerator. latest product information available at the time of printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 4: Table Of Contents

    CONTENTS SAFETY ..................4 Safety Label Locations .
  • Page 5 MAINTENANCE Schedule ... Maintenance ..Tool Kit Engine Oil Change ... Air Cleaner Service ... Fuel Sediment Cup ... Spark Plug ... Spark Arrester Maintenance TRANSPORTING/STORAGE TROUBLESHOOTING WIRING DIAGRAM ... SPECIFICATIONS WARRANTY SERVICE ... INDEX..- ...
  • Page 6: Safety

    SAFETY SAFETY LABEL LOCATION These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda Generator dealer for a replacement. rWARNING ATTENTION NE PAS UTILISER OANS UN ENDROIT FERME A CAUSE DU LATENCION DO NOT USE INDOORS.
  • Page 7 OCCUPANT’STEST RECORD...
  • Page 8: Safety Information

    SAFETY INFORMATION Honda generators are designed to give safe and dependable operated according manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures Operator Responsibility Know how to stop the generator Understand the use of all generator controls, output receptacles, connections.
  • Page 9: Oil Alert System

    Fire and Bum Hazards The exhaust system gets hot enough to ignite some materials. Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not enclose the generator in any structure. Keep flammable materials away from the generator. The muffler becomes very hot during operation and remains hot for a while after stopping the engine.
  • Page 10: Component Identification

    COMPONENT IDENTIFICATION OIL ALERT LAMP RECEPTACLES ENGINE SWITCH FUEL B /Ix AC CIRCUIT BREAKER OILFILLERCAP .,,‘a.,,. PLUG RECblL ENGINE SERIAL NUMBER STARTER GRIP...
  • Page 11 FUEL TANK CAP Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see pagedo) Frame serial number: Engine serial number: FUEL METER FRAME SERIAL NUMBER ‘MUFFLER SPARK PLUG...
  • Page 12: Controls

    CONTROLS Engine Switch To start and stop the engine. Switch position : OFF: To stop the engine. ON: To run the engine. Recoil Starter To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly. Do not allow the starter to snap back against the engine.
  • Page 13: Fuel Valve

    Fuel Valve The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the lever to OFF after stopping the engine. Choke Lever The choke is used to provide an enriched fuel mixture when starting a cold engine.
  • Page 14 Circuit Breaker The circuit breaker will automatically a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON aaain. The circuit breaker may be used to switch the generator power ON or OFF.
  • Page 15 Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. crankcase can fall below a safe limit, the Oil Alert system will automatically shut down the engine (the engine switch will remain in the ON position). If the Oil Alert system shuts down the engine, the Oil Alert lamp will flash when you operate the starter, and the engine will not start.
  • Page 16: Ground Fault Circuit Interrupter (Gfci)

    Ground Fault Circuit Interrupter (GFCI) Receptacle Using the generator in rain, snow or near water can lead to death from electric shock. Keep the generator dry. All of the 20 ampere 120 volt receptacles on the generator are protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the hazards of ground fault currents.
  • Page 17 INSPECTION Perform the tests below to ensure proper operation of the GFCI. Record your test on the GFCI test card provided on the generator. Before each use: If the generator is stored outdoors, unprotected from the weather, test the GFCI receptacle before each use as described in the monthly inspection. Monthly: Under normal operating conditions, perform the GFCI test monthly.
  • Page 18 5. Press the RESET BUTTON -The RESET BUTTON should be flush with the test button. the RESET BUTTON is not flush with the TEST BUTTON, authorized Honda generator dealer. 6. When the RESET BUTTON extends during operation: -Unplug all appliances from the GFCI protected receptacle. -Press the RESET BUTTON: IF THE GFCI CANNOT BE RESET:...
  • Page 19: Connections To A Building's Electrical System

    Connections to a Building’s Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable electrical codes. Improper connections can a&w electrical current from the generator to backfeed into the utility lines.
  • Page 20: Ac Applications

    AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately.
  • Page 21: Ac Operation

    AC Operation 1. Start the engine (refer to page 24). 2. Switch ON the breaker. 3. Plug in the appliance. Most motorized appliances require more than their rated wattage for startup. Do not exceed the current limit specified for any one receptacle. overloaded circuit causes the AC circuit breaker or circuit protector to switch OFF, reduce the electrical load on the circuit, wait a few minutes and then reset the circuit breaker.
  • Page 22: High Altitude Operation

    High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease, and fuel consumption will increase. High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screw. If you always operate the engine at altitudes higher than 6,000 feet above sea level, have an authorized Honda generator dealer perform this carburetor modification.
  • Page 23: Preoperation Check

    Engine oil Engine oil is a major factor affecting engine performance and service life. Non-detergent the engine and are not recommended. Check the oil level BEFORE EACH USE with the generator surface with the engine stopped. Use Honda 4-stroke equivalent high detergent, quality motor oil certified to meet or exceed...
  • Page 24: Fuel Recommendation

    Fuel Recommendation Check the fuel level gauge. 2. Refill the tank if the fuel level is low. Do not fill above the shoulder of the fuel strainer. Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored.
  • Page 25 Occasionally you may hear light “spark knock” or “pinging” (metallic rapping noise) while operating under heavy loads. This is no cause for concern. If spark knock or pinging occurs at a steady engine speed, under normal load, change brands of gasoline. If spark knock or pinging persists, see an authorized Honda generator dealer.
  • Page 26: Starting/Stopping The Engine

    STARTING/STOPPING THE ENGINE Starting the engine 1. Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected. 2. Turn the fuel valve to the ON position. 3.
  • Page 27: Maintenance

    Preriodic maintenance and adjustment is necessary to keep the generator in good operating condition. Perform the service and inspection at’the intervals shown in the Maintenance schedule below. Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated.
  • Page 28: Tool Kit

    Tool kit The tools supplied with the generator will help you to perform the owner maintenance procedures listed on the following page. Always keep this tool kit with the generator. SCREW DRIVER lOx12mmWRENCH DRIVER HANDLE PLUG WRENCH HANDLE -’ Elii TOOL BAG...
  • Page 29: Engine Oil Change

    Engine oil change Drain the oil while the engine is warm to assure complete and rapid draining. 1. Remove the drain plug and sealing washer, oil filler cap, and drain the oil. 2. Reinstall the drain plug and sealing washer. Tighten the plug securely. 3.
  • Page 30: Air Cleaner Service

    Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 31: Fuel Sediment Cup

    Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. sediment cup should be cleaned. Turn the fuel valve to the OFF position. Remove the sediment cup, and O-ring.
  • Page 32: Spark Plug

    Spark Plug Service Recommended spark plugs: To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler. 1.
  • Page 33 7. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 8. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten l/2 turn after the spark plug seats to compress the washer.
  • Page 34: Spark Arrester Maintenance

    Spark Arrester Maintenance If the generator has been running,the muffler will be very hot. Allow it to cool before proceeding. 1 NOTICE 1 The spark arrester must be serviced every 100 hours to maintain its efficiency. 1. Loosen the five 6 mm bolts to remove the muffler protector. 2.
  • Page 35 3. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the spark arrester screen for holes or tears. Replace if neces- sary. 4. Check the exhaust pipe gasket and replace if damaged. Reinstall the muffler and the protector.
  • Page 36: Transporting/Storage

    TRANSPORTING/STORAGE When transporting the generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting storing the generator.
  • Page 37 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely conditions. Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.
  • Page 38: Troubleshooting

    TROUBLESHOOTING When the engine will not start: Is there fuel in the (The oil alert lamp flashes when cranking the engine.) Besure there is no spilled fuel around the sPati Plug. Spilled fuel may ignite. If the engine still does not start, take the generator to an authorized Honda...
  • Page 39 No electricity at the AC receptacles: Turn the AC circuit breaker ON. Check the electrical NO DEFECTS appliance or equipment for any defects.
  • Page 40: Wiring Diagram

    WIRING DIAGRAM...
  • Page 41: Specifications

    163cc (9.9cu in) (68 x 45 mm (2.7in x 1.8in)] Transistorized 0.6 e (0.63US qt, 0.52lmp qt) 11.0 e (2.9US gal, 2.4lmp gal) BPRGES (NGK), W20EPR-U output are subject to change SPECIFICATIONS EB2500X EZCP 44.5kg (91.8lb) GX 160 Kl valve, single cylinder 8.5:1 3,600 r.p.m Forced air magneto...
  • Page 42: Warranty Service

    WARRANTY SERVICE Owner satisfaction Your satisfaction and goodwill are important to your dealer and to us. All Honda warranty details are explained in the Distributor’s Limited Warranty. Normally, any problems concerning dealer’s service department. been handled to your satisfaction, we suggest you take the following action: Discuss your problem with a member of dealership management.
  • Page 43: Generator Use 1

    COMPONENT IDENTlFlCATlON.. CONTROLS Choke Lever ... Circuit Breaker ... Engine Switch Fuel Valve ... Ground Fault Circuit Interrupter (GFCI) Receptacle --***-*---*- 14 Ground Terminal inspection Oil Alert System Recoil Starter..GENERATOR USE ... AC Applications AC Operation ... MAINTENANCE ... Air cleaner service Engine oil change Fuel Sediment Cup...
  • Page 44 MEMO...
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