Honda EB2500X Owner's Manual
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Honda EB2500X Owner's Manual

Honda EB2500X Owner's Manual

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  • Page 2 The generator is a potential source of electrical shock if misused. not expose the generator to moisture, rain or snow. Do not let the generator get wet, aqd do not operate it with wet hands. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this...

  • Page 4: Table Of Contents

    CONTENTS SAFETY ....................... Safety Label Locations ............................... Safety Information ............... COMPONENT IDENTIFICATION CONTROLS ....................Engine Switch ..................Recoil Starter ..................Fuel Valve ................... Choke Lever ..................Circuit Breaker ..................................Ground Terminal ................. Oil Alert System ......Ground Fault Circuit Interrupter (GFCI) Receptacle GENERATOR USE ..................
  • Page 5 TRANSPORTING/STORAGE ...........*....39 TROUBLESHOOTING .

  • Page 6: Safety

    These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda Generator dealer for a replacement. WARN,.,, NCllfCK tOR SPIllfD flJfL OR VlJfl LfAKS STOP fR61Wf BffURf RffUfllW.5.
  • Page 7 )2500x HONDA MOTOR CO.,LTD. MADE IN JAPAN BE S WITH RE BEFORE FOR DE- SEE THE OCCUPANT’STEST RECORD...

  • Page 8: Safety Information

    SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. can help prevent accidents by being familiar with your generator’s controls, and by...
  • Page 9 Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials. -Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation. - Do not enclose the generator in any structure. - Keep flammable materials away from the generator.

  • Page 10: Component Identification

    COMPONENT IDENTIFICATION ENGINE SWITCH RECOIL STARTER GRIP OIL DRAIN PLUG ENGINE SERIAL NUMBER...
  • Page 11 FUEL TANK CAP FUEL METER PLUG Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see page45 ). Frame serial number: Engine serial number:...

  • Page 12: Controls

    Engine Switch To start and stop the engine. Key position: OFF: To Stop the engine. To run the engine. I I I ENGINE SWITCH Recoil Starter To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly. Do not allow the starter g’rip to snap back against...

  • Page 13: Fuel Valve

    Fuel Valve The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the lever to the OFF position after stopping the engine.

  • Page 14: Circuit Breaker

    Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again.

  • Page 15: Oil Alert System

    Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON...

  • Page 16: Ground Fault Circuit Interrupter (Gfci) Receptacle

    Ground Fault Circuit Interrupter (GFCI) Receptacle Using the generator in rain, snow or near water can lead to death from electric shock. Keep the generator dry. The 20-ampere, 120-volt duplex receptacle that has TEST and RESET buttons is protected by a Ground Fault Circuit Interrupter (GFCI) for...
  • Page 17 1. Unplug all appliances from the generator. 2. Start the engine. 3. Turn the circuit breaker ON. 4. Press the TEST BUTTON -The RESET BUTTON shouldextend with a click. the RESET BUTTON does not extend, contact an authorized Honda generator dealer. RESET BUTTON...
  • Page 18 5. Press the RESET BUTTON -The RESET BUTTON should be flush with the base. -If the RESET BUTTON is not flush with the TEST BUTTON, contact an authorized Honda generator dealer. 6. When the RESET BUTTON extends during operation: -Unplug all appliances from the GFCI protected receptacle.

  • Page 19: Generator Use

    When utility power is restored, the generator may explode, burn, or cause fires in the building’s electrical system. Ground System Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles.

  • Page 20: Ac Applications

    AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish stops suddenly, turn it off immediately.

  • Page 21: Ac Operation

    AC Operation 1. Start the engine (see page 25 1. 2. Switch ON the AC circuit breaker. 3. Plug in the appliance. Most motorized appliances require more than their rated wattage startup. Do not exceed the current limit specified for any one receptacle. If an overloaded circuit causes the AC circuit breaker or circuit protector...

  • Page 22: High Altitude Operation

    High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. High altitude performance can be improved by specific modifications to the carburetor.

  • Page 23: Pre-Operation Check

    Engine Oil pi6E-j Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. Check level BEFORE EACH USE with the generator a level surface and the engine stopped.

  • Page 24: Fuel Recommendation

    Fuel Recommendation 1. Check the fuel level gauge. 2. Refill the tank if the fuel level is low. Do not fill above the shoulder the fuel strainer. Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped.
  • Page 25 If spark knock or pin ing occurs at a steady engine speed, under normal load, change % rands of gasoline. If spark knock or pinging persists, see an authorized Honda generator dealer. Running the engine with persistent spark knock or pinging can cause engine damage.
  • Page 26 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.

  • Page 27: Starting The Engine/Stopping The Engine

    STARTING THE ENGINE/STOPPING THE ENGINE Starting the engine 1. Make sure that the AC circuit breaker is in the OFF position. generator may be hard to start if a load is connected. 2. Turn the fuel valve to the ON position. 3.

  • Page 28: Maintenance

    Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician other qualified mechanic. The maintenance schedule applies to normal operating conditions. If you operate your...

  • Page 29: Maintenance Safety

    Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, genuine Honda parts or their equivalents for repair or replacement.

  • Page 30: Emission Control System

    The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards. Tampering and Altering Tampering with or altering the emission control...
  • Page 31 Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel consumption.
  • Page 32 Replacement Parts The emission control systems on your Honda engine were designed, built, and certified to conform with EPA and California emission regulations. recommend of genuine Honda parts whenever have maintenance done. These original-design re.placement parts are manufactured to the same standards...

  • Page 33: Maintenance Schedule

    (2)These items should be serviced by an authorized Honda generator dealer, unless the owner has the proper tools and is mechanically proficient. See the Honda Shop Manual. (3)For professional commercial use, log hours of operation to determine proper maintenance intervals.

  • Page 34: Engine Oil Change

    Engine Oil Change Drain the oil while the engine is warm to assure rapid and complete draining. I. Remove the drain plug and sealing washer, remove the oil filler cap, and drain the oil. 2. Reinstall the drain plug and sealing washer.

  • Page 35: Air Cleaner Service

    Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the filter element cause a fire or explosion.

  • Page 36: Fuel Sediment Cup Cleaning

    Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve to OFF. Remove the sediment cup and O-ring.

  • Page 37: Spark Plug Service

    In order to service the spark plug, you will need a spark plug wrench (commercially available). BPRGES (NGK) Recommended spark plugs: W20EPR-U (DENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot.
  • Page 38 6.Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 7.After the spark plug is seated, tighten with a spark plug wrench compress the washer. installing a new spark plug, tighten l/2 turn after the spark plug seats to compress the washer.

  • Page 39: Spark Arrester Maintenance

    Spark Arrester Maintenance If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours to maintain efficiency. 1. Remove the five 6 mm bolts to remove the muffler protector. MUFFLER PROTECTOR Five 6 mm bolts...
  • Page 40 3. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the spark arrester screen for holes or tears. Replace if neces- sary. 4. Check the exhaust pipe gasket and replace if damaged. Reinstall the muffler and the protector.

  • Page 41: Transporting/Storage

    Change the engine oil. (page 32). After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. * Use gasoline conditioners that are formulated to extend storage life. Contact your authorized Honda generator dealer for conditioner recommendations.
  • Page 42 1.Drain the carburetor by loosening the drain screw. Drain gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.

  • Page 43: Troubleshooting

    Still NO spark Take the generator Is there a spark Replace an authorized from spark spark plug. Honda generator plug? dealer. To check: 1) Remove spark plug cap and clean Be sure there is no...
  • Page 44 AC receptacles: Is the AC circuit breaker NO ~ Turn the AC circuit breaker Is the GFCI in the reset position? NO DEFECTS Check the electrical Take generator piance or equipment m authorized Honda generator dealer. any defects.

  • Page 45: Wiring Diagram

    WIRING DIAGRAM I AC RECEPTACLES-- GENERATOR BLOCK...

  • Page 46: Specifications

    MAINTENANCE Spark plug gap 0.7-0.8mm(0.028-0.31in) Refer to page: 35 Valve clearance IN: 0.15+0.02 mm (cold) See your authorized EX: 0.20+0.02 mm (cold) Honda dealer Other specifications No other adjustments needed. NOTE: Specifications vary according to the types, are subject change without notice.

  • Page 47: Warranty Service Information

    Honda Power Equipment Customer Relations Office. You can write to: American Honda Motor Co., Inc. Power Equipment Division Customer Relations Office 4475 River Green Parkway Duluth, Georgia 30136-2565 Or telephone: (770) 497-6400 When you write or call, please give us this information:...
  • Page 48 When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment •...

  • Page 49: Index

    INDEX IDENTIFICATION ............... COMPONENT CONTROLS ....................Choke Lever ..................Circuit Breaker ..................Engine Switch ..................Fuel Valve ........................Ground Fault Circuit Interrupter (GFCI) Receptacle Ground Terminal ................Oil Alert System ................. Recoil Starter ..................GENERATOR USE ..................AC Applications ..................
  • Page 50 MEMO...
  • Page 51 MEMO...

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