Dixon RAM Series Operator's Manual
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Dixon RAM Series Operator's Manual

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RAM Series
ZTR®
Model Year 2004

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Summary of Contents for Dixon RAM Series

  • Page 1 RAM Series ZTR® Model Year 2004...
  • Page 2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become...

  • Page 3: Table Of Contents

    Standard Service Parts List....43-44 Troubleshooting ..... . 45-46 RAM Series Part No. 17411-1103...

  • Page 4: Safety

    SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... Blade Contact Tip Over Run Over Back Over ...read and understand this manual to prevent injuries.

  • Page 5: Safety Alert Symbol

    SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: General Operation

    SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower.
  • Page 7 SAFETY GENERAL OPERATION (continued): Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.

  • Page 8: Slope Operation

    All slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
  • Page 9 SAFETY SLOPE OPERATION (continued): DO (continued): Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope. If front wheels lift off the ground, pull the levers back to stabilize the mower. DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
  • Page 10 SAFETY SERVICE: Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never store the mower or fuel container inside a building where there is an open flame.
  • Page 11 SAFETY SERVICE (continued): Never run a mower inside a closed area. The exhaust fumes are toxic. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep mower free of grass, leaves, or other debris build-up.
  • Page 12 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adult.

  • Page 13: Warranty Policy

    (b) Routine maintenance or adjustments. (c) Belts or blades. (d) Engines - All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer. (e) Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower.

  • Page 14: Specifications

    SPECIFICATIONS Model ZTR RAM 44 ~ RAM 50 Chassis: 1-1/2 X 3 rectangle tube side frame Mower Deck: 44” Deck: 11 GA fabricated construction/reinforced ribs 50” Deck: 11 GA fabricated construction/reinforced ribs Blade Drive: Electric clutch. Transmission: Each rear wheel is independently driven by a Hydro Gear IZT hydrostatic drive.

  • Page 15: Seat Adjustment Instructions

    SEAT ADJUSTMENT INSTRUCTIONS Models ZTR RAM 44 and RAM 50 Grasp seat slide adjuster and move it into adjustment position. Slide seat forward or backward. Release seat slide adjuster.

  • Page 16: Controls

    CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD • From neutral position, gently push control levers forward. • To increase speed, move levers further forward. TO GO BACKWARDS •...

  • Page 17: Parking Brake

    CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position.

  • Page 18: Blade Drive

    CONTROLS BLADE DRIVE: •Located on the control panel, on operator’s right. •To engage the mower blade, pull up on the switch. •To disengage mower blade, push down. CIRCUIT BREAKER: •Protection of the electrical system is by (1) 15 amp circuit breaker. •If circuit breaker trips, push button to reset.
  • Page 19 CONTROLS MOWER DECK CUT HEIGHT LIFT LEVER : •Use right foot to operate deck foot pedal at right front foot area. •To raise mower deck, push forward with right foot on top portion of foot pedal. When desired deck height is reached, push with right foot on lower portion of foot pedal until the bottom of the foot pedal engages in deck positioning notch.

  • Page 20: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the RAM Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.
  • Page 21 OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever.
  • Page 22 OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: a) Swing out control levers b) Disengage blade drive switch c) Put parking brake in OFF position d) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive switch b) Put parking brake in ON position...
  • Page 23 Leave levers swung out and parking brake ON. c) Engage blade drive. d) Raise slightly off seat. ENGINE SHOULD STOP! If Any Safety Check FAILS, Do Not NOTE: Operate The Mower until the system has been checked and repaired by an Authorized Dixon Dealer.

  • Page 24: Starting Instructions

    OPERATION INSTRUCTIONS CAUTION Engage parking brake before starting engine. STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers swung out, and blade drive disengaged. 2. Move throttle control to “choke” position if engine is cold, full throttle if warm. 3.

  • Page 25: Side Discharge Of The Clippings

    OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when Side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. Be sure that the deflector is properly CAUTION installed on the discharge chute.

  • Page 26: Mowing With A Mulching Attachment

    OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings.
  • Page 27 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT continued): Keep the Underside Of The Mower Deck Clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn for even fertilization.
  • Page 28 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2.
  • Page 29 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): 7. Some mowing applications/use of grass catchers may require that an optional weight box be fitted to the mower to counter the weight of grass in the bags. Please consult with your dealer for more information regarding installation and adding weight to the box.
  • Page 30 OPERATION INSTRUCTIONS GRASS HEIGHT & CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.

  • Page 31: Care & Maintenance

    CARE & MAINTENANCE CAUTION CAUTION CAUTION CAUTION CAUTION Before performing any maintenance, turn off engine, allow to cool & remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools.
  • Page 32 CARE & MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet. BATTERY: Battery contains sulfuric acid electrolyte which CAUTION is poisonous and corrosive.

  • Page 33: Cutter Blade Maintenance

    CARE & MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal.

  • Page 34: Belt Tension

    CARE & MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: 44” Deck Mower Deck Serpentine Belt-P/N 9236 Manual adjustment. Refer to illustration below. Engine to Mower Deck Belt-P/N 5861 Auto tensioner with spring loaded idler. No adjustment required.

  • Page 35: Neutral Adjustment

    CARE & MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING OUT THE CONTROL LEVERS. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground.
  • Page 36 CARE & MAINTENANCE Illustration A Illustration B...

  • Page 37: Care And Maintenance

    CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows. Front: 16 - 21 lbs Rear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner.

  • Page 38: Deck Removal

    CARE & MAINTENANCE DECK REMOVAL: 1. Remove mower deck drive belt. To relieve belt tension, insert p/n 17422 link (at front of lift frame) into tab. Move deck lift pedal into the highest cut position and latch in place. As a safety precaution, insert clevis pin in nearest hole at rear of foot pedal.
  • Page 39 CARE & MAINTENANCE LUBRICATION: CHASSIS: (9) grease zerks LOCATIONS: (1) each front wheel caster (1) each mower deck hub (2) each deck lift shaft SERVICE INTERVALS: Every 50 hours of operation or once per season. RECOMMENDED GREASE: Name brand wheel bearing or multi-purpose grease (3 pumps each)

  • Page 40: Changing The Engine Oil

    CARE & MAINTENANCE HOT oil may cause burns. Allow engine to CAUTION cool before draining oil. CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose.
  • Page 41 2. Refill engine with type, and quantity of oil recommended by the engine manufacturer in engine literature. NOTE:Engine oil changes on the RAM Series Models will require replacement of the oil filter. These filters may be available from your local Dixon Dealer.
  • Page 42 SERIAL NUMBERS: The serial number is located on frame at rear of engine. WARRANTY: Refer to warranty information (page 13). PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service.

  • Page 43: Standard Service Parts List

    STANDARD SERVICE PARTS LIST 44” Deck ~Blades~ Hi-Lift - P/N 17279(Standard) Lo-Lift - P/N 17280 ~Belts~ Engine to Mower Deck - P/N 5861 Serpentine - P/N 9236 Engine to Transmission - P/N 16108 50” Deck ~Blades~ Hi-Lift - P/N 9444 (Standard) Lo-Lift - P/N 9443 ~Belts~ Engine to Mower Deck - P/N 17423...

  • Page 44: Standard Service Parts List

    STANDARD SERVICE PARTS LIST BRIGGS & STRATTON AIR AND OIL FILTERS Refer to Briggs & Stratton Engine Operator’s Manual for correct service intervals for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters. Refer to the Briggs & Stratton Engine Operator’s Manual or ask your dealer for correct replacement parts.

  • Page 45: Troubleshooting

    TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer...
  • Page 46 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer Transmission by-pass may be engaged- - - - disengage (see page 20)
  • Page 47 OWNER’S INFORMATION DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 FAX 620-251-4117 Date of Purchase Mower Model Number Mower Serial Number Purchased From Name Address DATE OIL CHANGED DATE ENGINE TUNED...
  • Page 48 ARNING: ARNING: contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569...

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4500 series 20042004 ram series

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