Related Manuals for Dixon SpeedZTR 30 CE
Summary of Contents for Dixon SpeedZTR 30 CE
- Page 1 Operator Manual SpeedZTR 30 CE / 966676201 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. Original Instructions Form Number 115 457427 Rev A 2012-01-05...
- Page 2 In order to implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
-
Page 3: Table Of Contents
CONTENTS INTRODUCTION..............5 Running..............28 General................ 5 Operating.on.Hills............29 Driving.and.Transport.on.Public.Roads....... 5 Mowing.Tips............... 30 Towing................. 5 Stopping.the.Engine..........31 Operating..............5 Moving.Machine.by.Hand.......... 32 Good.Service............... 6 MAINTENANCE............... 33 Manufacturing.Number........6 Maintenance.Schedule..........33 SYMBOLS.AND.DECALS..........7 Battery............... 35 SAFETY................9 Safety.System. - Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
-
Page 5: Introduction
INTRODUCTION Congratulations Towing Thank you for purchasing a Dixon ride-on mower. This If machine is equipped with a tow hitch, use extreme machine is built for superior efficiency to rapidly mow caution when towing. Never allow children or others in primarily large areas. -
Page 6: Good.service
INTRODUCTION Good Service Dixon’s products are sold all over the world and only in specialized retail stores with complete service.. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. -
Page 7: Symbols.and.decals
SYMBOLS.AND.DECALS These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. IMPORTANT INFORMATION WARNING! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. xxxxxx xxxxxxxxx. - Page 8 SYMBOLS.AND.DECALS Read Shut off engine and Keep a safe Use on slopes No passengers Operator’s remove key before distance from no greater Manual performing any the machine than 10° maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up, Careful going exposure to...
-
Page 9: Safety
SAFETY Safety Instructions These instructions are for your safety. Read them carefully. WARNING! WARNING! THIS CUTTING MACHINE IS CAPABLE This symbol means that important OF AMPUTATING HANDS AND FEET safety instructions need to be AND THROWING OBJECTS. FAILURE emphasized. It concerns your safety. TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR... - Page 10 SAFETY • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artificial light.
-
Page 11: Personal.safety.equipment
SAFETY Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment. - Page 12 SAFETY • Do not use on steep slopes. • Do not try to stabilize the machine by putting a foot on the ground. • Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
-
Page 13: Safe.handling.of.gasoline
SAFETY Safe Handling of Gasoline WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. -
Page 14: General.maintenance
SAFETY General Maintenance • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris buildup. - Page 15 SAFETY Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery. WARNING! Avoid electrical sparking and its consequences by the following...
-
Page 16: Transport
(if any). Follow the manufacturer’s recommendation for weight limits for towed equipment. Do not tow near ditches, canals, and other hazards. Spark Arrestor A spark arrestor for the muffler is available through your authorized Dixon dealer. -
Page 17: Controls
CONTROLS This operator’s manual describes the Dixon Zero Turn Transmission from the engine is made via belt-driven Rider. The rider is fitted with a Briggs & Stratton four- hydraulic pumps. Using the left and right steering stroke overhead valve engine. -
Page 18: Steering.control.levers
CONTROLS Steering Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. -
Page 19: Parking.brake
CONTROLS Parking Brake The parking brake is found on the right side of the machine. Pull the lever backward to activate the brake and forward to release it. IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. -
Page 20: Choke.control
CONTROLS Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture. For cold starts the throttle knob should be pushed forward all of the way. WARNING! Gasoline is highly flammable. Observe caution and fill the tank outdoors (see the safety instruction). -
Page 21: Fuel.shut.off.valve
Recommended air pressure is 15 psi. (1 bar) Tracking must be checked on a flat and level concrete or blacktop surface. If the unit still does not track straight contact your Dixon workshop for adjustments. -
Page 22: Blade.control.lever
CONTROLS Blade Control Lever To engage the mower blades, slowly lift the lever up and into the the lock notch. WARNING! No adjustments or maintenance to be carried out unless: • the engine stopped 8058-074 • the ignition key removed Mower deck blade control lever in the disengaged position •... -
Page 23: Operation
OPERATION Steering Read the Safety section and following pages, if you are unfamiliar with the machine. To move forward and backward Training The direction and speed of the mower’s movements is effected by the movement of the control lever(s) Due to unique steering capabilities, zero turn mowers on each side of mower. -
Page 24: Before.starting
OPERATION Before Starting • Read the sections on Safety and Controls before starting the machine. • Perform the daily maintenance before starting (see Maintenance Schedule in the Maintenance section). • Check that there is sufficient fuel in the fuel tank. •... - Page 25 OPERATION 5. Move the steering controls outward to the locked (outer) neutral position. 8050-028 Place controls in neutral position 6. Move the throttle to the middle position. 8050-302 Set the throttle 7. If the engine is cold, the choke control should be pushed forward to its extent.
- Page 26 OPERATION 8. Open the fuel valve. 8050-010 Open the fuel valve 10. Press in and turn the ignition key to the start position 8050-780 Turn to START position 11. When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time.
-
Page 27: Connection
OPERATION 12. Slowly slide the choke control back to the middle position when the engine has started. 13. Set the engine speed with the throttle. Allow the engine to run at a moderate speed, approximately mid throttle, for 3-5 minutes before loading it too heavily. -
Page 28: Running
OPERATION Running 1. Release the parking brake by moving the lever downward. NOTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. -
Page 29: Operating.on.hills
OPERATION Operating on Hills Read the Safety Instructions Driving on Slopes in the Safety Instructions. WARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes. • The slowest speed possible should be used before starting up or down hills. -
Page 30: Mowing.tips
OPERATION Mowing Tips WARNING! • Observe and flag rocks and other fixed objects to avoid collisions. Clear the lawn of stones and other objects that can be thrown out by the • Begin with a high cutting height and reduce it until blades. -
Page 31: Stopping.the.engine
OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling. -
Page 32: Moving.machine.by.hand
OPERATION Moving Machine by Hand When pushing or pulling the mower, be sure to engage the EZT Hydrogear bypass linkages. The EZT bypass linkages are located on the rear of the frame, below the rear engine guard. • Raise the deck into the highest cutting position. •... -
Page 33: Maintenance
MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that an authorized service workshop is recommended to must be performed on the machine. For those points maintain your machine in the best possible condition not described in this manual, visit an authorized and to ensure safe operation. - Page 34 MAINTENANCE Daily At least Maintenance in- once terval each in hours year MAINTENANCE Before After ■ Check/adjust throttle cable ● ● Check the condition of belts, belt pulleys ■ ■ Change the engine oil ■ ■ Replace the engine oil filter ■...
-
Page 35: Battery
MAINTENANCE Battery Your mower is equipped with a maintenance free Always use protective glasses when battery that does not need servicing. However, handling the battery. periodic charging of the battery with an automotive type battery charger will extend its life. •... -
Page 36: Safety.system
MAINTENANCE Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: 1. The mower deck is disengaged. 2. The steering controls are in the outer, locked neutral position. -
Page 37: Parking.brake
Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. To adjust the parking brake, contact the Dixon service workshop. WARNING! Faulty adjustment can result in reduced braking ability and can cause an accident. -
Page 38: Ezt.belt
3. Install and tighten blade bolt securely. 4. Torque blade bolt to 45-55 ft/lbs (60-75 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. 8058-129 Replace with a Dixon bolt if required. 1. Blade Do not use lower grade hardware than 2. Cutter housing specified. -
Page 39: Adjusting.the.mower.deck
MAINTENANCE Adjusting the Mower Deck WARNING! Before performing any service or adjustment checklist: 1. Engage the parking brake. 2. Place the Blade switch in the disengaged position. 3. Turn ignition switch to OFF position and remove the key. 4. Make sure the blades and all moving parts have completely stopped. 5. -
Page 40: Caster.wheels
MAINTENANCE Caster Wheels Check every 200 hours. Check that wheels rotate freely. If wheels do not rotate freely take the unit to your dealer for service. Foam filled tires or solid tires will void the warranty. Removal and installation of caster wheel Remove nut and caster bolt. -
Page 41: Lubrication
LUBRICATION 8050-924 12/12.Every.year Lubricate.with.grease.gun Level.check 1/52.Every.Week Oil.change Filter.change 1/365.Every.day General Remove the ignition key to prevent unintentional Wipe away excess grease after lubrication. movements during lubrication. It is important to avoid getting lubricant on the belts When lubricating with an oil can, it must be filled with or the drive surfaces on the belt pulleys. -
Page 42: Wheel.mounts.and.bearings
LUBRICATION Wheel Mounts and Bearings Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Lubricate with a grease gun, one zerk for each wheel mount. Lubricate 2-3 strokes. Front Wheel Bearings Lubricate 3-4 strokes with a grease gun on each set of wheel bearings. -
Page 43: Troubleshooting
TROUBLESHOOTING Problem Cause Engine will not start • Blade lever is engaged • Steering controls are not locked in neutral position • Driver is not sitting in driver’s seat • Parking brake is not activated • Battery is dead • Contamination in carburetor or fuel line •... - Page 44 TROUBLESHOOTING Problem Cause Engine seems weak • Clogged air filter • Fouled spark plugs • Carburetor incorrectly adjusted Engine overheats • Clogged air intake or cooling fins • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator •...
-
Page 45: Winter.storage
Drain the fuel into an purchase year, model, type, and serial number. approved container outdoors and store Always use genuine Dixon spare parts. far away from open flame. Never use An annual checkup at an authorized service workshop gasoline for cleaning. -
Page 46: Schematics
WIRING.DIAGRAM... -
Page 47: Technical.data
TECHNICAL.DATA Torque Specifications Engine crankshaft bolt 50 ft/lb (67 Nm) Standard " fasteners 18 ft/lb (25 Nm) Deck pulley bolts 150 ft/lb (203 Nm) Standard " fasteners 33 ft/lb (44 Nm) Lug nuts 75 ft/lb (100 Nm) Standard " fasteners 52 ft/lb (70 Nm) Blade bolt 90 ft/lb (122 Nm) - Page 48 TECHNICAL DATA 966676201 Engine Manufacturer Briggs & Stratton Type Intek Power 16.5 hp (1,2 Lubrication Pressure with oil filter Fuel Min 86 octane unleaded (Max- ethanol 5%, Max MTBE 15%) Fuel tank capacity 3 gallons / 11.3 liters Cooling Air cooled Air filter Standard Alternator...
- Page 49 TECHNICAL DATA 966676201 Equipment Cutting width 30" Cutting height 1½" - 4" / 2.5 cm - 10.6 cm Number of blades Blade length 29½" / 75 cm Sprung seat Standard Hinged armrests Blade engagement Manual Deck construction Stamped Productivity Output 1.5 acres/hr / 6070 m Overall dimensions Weight...
-
Page 50: Conformity.certificates
CONFORMITY.CERTIFICATES Conformity Certificates For Model Listed Below: 966658101 / SpeedZTR 30 CE Zero Turn Rider USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). -
Page 51: Service.journal
SERVICE.JOURNAL Action Date, mtr reading, stamp, sign Delivery Service Charge battery Adjust tire pressure of all wheels according to Technical Data Mount the steering controls in the normal position Connect the contact box to the cable for the seat’s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve... - Page 52 SERVICE.JOURNAL Action Date, mtr reading, stamp, sign After the First 10 Hours Change engine oil 25-Hour Service Check the fuel pump’s air filter Check the hydraulic system’s oil level Check the tire pressures Lubricate the belt adjuster, mower deck Lubricate the belt adjuster, hydraulic pumps Check/clean the engine’s cooling air intake Clean air filter dust cap...
- Page 53 SERVICE.JOURNAL Action Date, mtr reading, stamp, sign 50-Hour Service Perform the 25-hour service Clean/replace the air cleaner’s filter cartridge (paper filter) (shorter intervals for dusty operating conditions) Change engine oil Lubricate according to lubrication chart Check/adjust the parking brake 100-Hour Service Perform the 25-hour service Perform the 50-hour service Change the engine oil filter...
- Page 54 SERVICE.JOURNAL Action Date, mtr reading, stamp, sign 300-Hour Service Perform the 25-hour service Perform the 50-hour service Perform the 100-hour service Check/adjust the mower deck Clean the combustion chamber and grind the valve seats Check the engine valve clearance Replace the air cleaner’s prefilter (foam) At Least Once Each Year Clean the engine’s cooling air intake (25 hours) Replace the air cleaner’s pre-filter (foam) (300 hours)