Table of Contents
Related Manuals for Dixon RAM 50KZ
Summary of Contents for Dixon RAM 50KZ
- Page 1 Operator Manual RAM 48ZT / 965882601 RAM 50ZT / 965882701 RAM 50KZ / 965882801 RAM 50KZ / 965882901 RAM 61KZ / 965883001 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
- Page 2 ©2008 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A.
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Page 3: Table Of Contents
CONTENTS INTROdUCTION ............5 Safety System ............37 driving and Transport on Public Roads ....5 Engine Cooling Air Intake ........38 Towing ..............5 Throttle Cable .............38 Operating ..............5 Choke Cable ............38 Good Service ............6 Air filter ..............39 SyMBOlS ANd dECAlS ........7 Briggs & Stratton Engine .........39 SAfETy ..............9 Kohler Engine ..........40 Safety Instructions ..........9... - Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
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Page 5: Introduction
INTROdUCTION Congratulations Towing Thank you for purchasing a dixon ride-on mower. This If machine is equipped with a tow hitch, use extreme machine is built for superior efficiency to rapidly mow caution when towing. Never allow children or others in primarily large areas. -
Page 6: Good Service
INTROdUCTION Good Service dixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal in this operator’s manual. -
Page 7: Symbols And Decals
Do not stand here Noise emissions to the surroundings in accordance with the European Union’s directive. The machine’s emission is stated in the chapter TECHNICAl dATA and on the decals. Only machines for European Use protective glasses Use protective gloves market dixon... - Page 8 Severing of fingers Do not open or Careful backing up, Careful going exposure to and toes remove safety watch for other forward, watch for thrown objects shields while people other people engine is running Moving sharp blades under cover dixon...
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Page 9: Safety
Clear the area of objects before mowing grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artificial light. • do not operate the machine while under the influence of alcohol or drugs. dixon... - Page 10 • Allow machine to cool before storage. damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces. dixon...
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Page 11: Personal Safety Equipment
10 degrees. And on the ground. do not drive across any slopes. • do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. dixon... - Page 12 Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. 8011-517 Never allow children to operate the machine 8011-518 Keep children away from work area dixon...
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Page 13: Safe Handling Of Gasoline
• Check the fuel level before each use and leave space for the fuel to expand, as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow. dixon... -
Page 14: General Maintenance
• The battery can explode and cause serious injury or damage. • Ensure that nuts and bolts, especially the fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition. dixon... - Page 15 • Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on 8009-728 Risk of sparking the machine. Allow the machine to cool before putting it in storage. dixon...
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Page 16: Transport
A spark arrester for the muffler is available through applicable local or state laws (if any). your authorized dixon dealer. If a spark arrester is used, it should be maintained in effective working order by the operator. -
Page 17: Controls
CONTROlS This operator’s manual describes the dixon Zero driven hydraulic pumps, which in turn drive a hydraulic Turn Rider. The rider is fitted with a Kohler, Briggs motor for each drive wheel. Using the left and right & Stratton or Kawasaki four-stroke overhead valve steering controls, the flow is regulated and thereby the engine developing 21-26* horse power. -
Page 18: Motion Control Levers
Recommended air pressure is 15 psi. (1 bar) Tracking must be checked on a flat and level concrete or blacktop surface. If the unit still does not track straight contact your dixon workshop for adjustments. 8011-7912a 1. -
Page 19: Cutting Height Adjuster
8050-839 Throttle control Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture. for cold starts the control should be pushed to the on position. 8050-839 Choke control dixon... -
Page 20: Ignition Switch
The hour meter can not be manually reset. 8050-839 Hour meter Blade switch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed. 8050-839 Blade switch dixon... -
Page 21: Fuses
The engine will stop if the park brake is engaged while the control levers are in the drive position. IMPORTANT INFORMATION Do not rely solely on the parking brake to when transporting the mower. Use straps to secure. dixon... -
Page 22: Fuel Tank
The seat can be adjusted lengthways. When making adjustments, the lever under the front edge of the seat is moved to the left (as seen by the driver in the seat), after which the seat can be moved backward or forward. 8011-441 Seat adjustment dixon... -
Page 23: Operation
(see “Before Starting” in “Operation” section), adjust engine speed to idle, disengage parking brake, do not engage blades at this time, rotate control levers inward. As long as dixon... -
Page 24: Before Starting
(transport) position. • Activate the parking brake by pushing the release button in and pulling the lever fully upwards. 8058-020 Released parking brake disengage the mower blades by depressing the blade switch. 8050-839 Disengage mower blades dixon... - Page 25 Move the steering controls outward to the locked (outer) neutral position. 8061-020 Place controls in neutral, locked position Move the throttle to the middle position. 8050-817-1 Set the throttle If the engine is cold, push the choke lever to ON. 8050-817-1 Set the choke control dixon...
- Page 26 Turn to the start position each time. If the engine does not start, wait about 10 seconds before retrying. When the engine starts, immediately release the ignition key back to the run position. STOP 8011-419-1 Return to run position dixon...
- Page 27 The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use 8050-817-1 the machine in enclosed spaces. Set engine speed dixon...
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Page 28: Weak Battery
CHASSIS GROUNd on the mower with the discharged battery, away from the fuel tank and battery. To remove cables, reverse order Remove BLACK cable first from chassis and then from the fully charged battery. Remove REd cable last from both batteries. dixon... -
Page 29: Running
8058-024 Secure selected cutting height Push the release button on the cutting height lever and move lever to the pin, release the button. Set the cutting height with the cutting height adjustment lever. 8058-019 Mower deck lifting lever dixon... -
Page 30: Operating On Hills
This may cause the mower to suddenly stop. • To restart movement, release the parking brake. • Pull the control levers back to the center of the mower and press forward to regain forward motion. • Make all turns slowly. 8058-020 Released parking brake dixon... -
Page 31: Mowing Tips
Avoid flooding water on top surface, engine to side. Avoid sudden directional and electrical components. changes. • When the mulching kit is used, it is important that the mowing interval is frequent. dixon... -
Page 32: Stopping The Engine
Remove key. Always remove key when leaving the mower to prevent unauthorized use. IMPORTANT INFORMATION Leaving the ignition switch in any other position than “OFF” will cause the battery to be discharged. 8050-151-1 Move the throttle to the slow position dixon... -
Page 33: Manual Transport
Reverse the procedure to reset the pump, making sure the outer locknut is tightened. IMPORTANT INFORMATION Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. 8011-507 Pump release valve - front dixon... -
Page 34: Maintenance
● Clean the engine’s cooling air intake 2) ● ● Clean the air cleaner’s pre-filter 2) (foam) ● ● Clean the air cleaner’s filter cartridge 2) (paper filter) ♦ ♦ Check/adjust the parking brake ♦ ♦ Inspect muffler/spark arrester -dixon... - Page 35 • Turn the ignition switch to “OFF” position and remove the key. • Make sure the blades and all moving parts have completely stopped. • Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug. dixon-...
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Page 36: Battery
REd battery cable to positive (+) battery terminal with hex bolt and hex nut. Connect BlACK grounding cable to negative (-) battery terminal with remaining bolt and nut Tighten securely. lower seat 8050-109 Remove battery hold-down to replace battery -dixon... -
Page 37: Ignition System
Make sure the engine stops when the parking brake is not engaged and the operator leaves the seated position. Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat. dixon-... -
Page 38: Engine Cooling Air Intake
2. Check that the choke cable is mounted in the upper lever, see illustration. Push the choke cable’s outer casing as far to the left as possible and tighten the clamping screw. 8011-720 Adjusting the choke cable -dixon... -
Page 39: Air Filter
Replace the cover over the air filter housing and secure with screws. IMPORTANT INFORMATION Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure. 8019-015 Reinstall filter dixon-... -
Page 40: Kohler Engine
Clean the air cleaner base as required and check condition. Reinstall the precleaner (if equipped) over the 8058-029 paper air cleaner element and install on the Unlatch and remove element base. Secure with the latch. Close and latch the door. -dixon... -
Page 41: Kawasaki Engine
Mount the paper filter in the air filter housing and tighten the wing nuts. Refit the pre-filter on the paper filter. Replace the cowling over the air filter housing. do not over tighten the plastic fastener. 8011-558 Remove paper filter dixon-... -
Page 42: Fuel Filter
The filter can be cleaned with a brush if necessary. Replace the filter on the console. 8009-147 Fuel pump air filter Tire Pressures All four tires shall have a pressure of 15 psi / 103 kPa /1 bar. 8011-564 Tire pressures -dixon... -
Page 43: Parking Brake
Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. To adjust the parking brake, contact the dixon service workshop. WARNING! Faulty adjustment result in reduced braking ability and can cause an accident. -
Page 44: Pump Belt
Electric clutch pulley. Idler spring Clutch stop Wrap the belt around the engine pulley. Pump belt removal Reattach the spring on the pump idler arm. Reinstall the deck belt. (see deck Belt Installation in this section of the manual). -dixon... -
Page 45: Cutting Blades
Install and tighten blade bolt securely. Torque blade bolt to 90 ft/lbs (122 Nm). IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Dixon bolt if required. Do not use lower grade hardware than 1. Blade specified. 2. Blade bolt (special) 3. -
Page 46: Adjusting The Mower Deck
" higher in the rear than the side-to-side measurement. NOTE: This will place the mower deck in a base measurement position. Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed. 8058-031 Deck front adjustment nuts -dixon... -
Page 47: Anti-Scalp Rollers
The rollers should be approximately ¼" (6.5 mm) from ground. do not adjust the rollers to support the deck. IMPORTANT INFORMATION The anti-scalp rollers must not be used for gauge wheels or the roller and deck may be damaged. dixon-... -
Page 48: Cleaning
Pull the wheel out of the yoke and take care of 2. Caster bolt spacers. 3. Caster long spacer Install in reverse order. Tighten caster bolt. 4. Caster small spacers Hardware Caster wheels Check daily. Inspect the entire machine for loose or missing hardware. -dixon... -
Page 49: Parking Brake Adjustment
2-3 psi in the right rear tire. Recheck tracking and keep making adjustments with the tire pressure until the unit tracks straight. dO NOT exceed maximum recommended tire pressure 24 psi (1.6 bar). Record the tire pressure for future reference. dixon-... -
Page 50: Lubrication
When lubricating with grease, unless otherwise stated, Gasoline or other petroleum products must not be use a high grade molybdenum disulphide grease. used to clean belts. for daily use, the machine should be lubricated twice weekly. dixon... -
Page 51: Front Wheel Mount
2-3 strokes. Use only good quality bearing grease. 8011-732 Deck spindle Deck Outer Spindle lubricate using a grease gun, one zerk, each side 2-3 strokes. Use only good quality bearing grease. 8061-025 Deck outer spindle (with belt shield removed) dixon... -
Page 52: Engine Oil
Mineral oil SAE 5W-30, 10W-30 can be used between -18 °C/0 °f and +75 °C/40 °f. At 8011-500 Remove the dipstick temperature above +5 °C/40 °f single grade SAE 30 must be used. See the Technical data section for oil amounts. dixon... -
Page 53: Changing The Engine Oil
• Replace the oil filter if necessary. • fill with new engine oil in accordance with Checking the Oil level. 8009-159 • Start the engine. Run it for 3-5 minutes. Stop and The dipstick markings recheck the oil level. dixon... -
Page 54: Transaxle (Transmission) Fluid Change
“full Cold” line is reached (this will take approximately 23 additional ounces). Reinstall the expansion tank cap by hand. Be careful to not overtighten. 8019-012 Proceed to the purge procedure. 1. Expansion tank 2. Tank cap 3. Transaxles EZT filter change dixon... -
Page 55: Hydraulic Pump Fluid Change
SAE 10W30 oil to the flat surface on the neck of the tank. After purging, check levels and add oil if necessary. Reinstall the tank cap by hand. do not overtighten. Proceed to the purge procedure. dixon... -
Page 56: Purging
When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds, the transaxle is considered purged. After the vehicle has been used two times, the oil level should be checked while the oil is cold and adjusted accordingly. dixon... -
Page 57: Trouble Shooting Guide
Clogged air filter Engine seems weak • Clogged air filter • fouled spark plugs • Carburetor incorrectly adjusted • Air trapped in hydraulic system Machine vibrates • Blades are loose • Blades are incorrectly balanced • Engine is loose dixon-... - Page 58 • Bent blades • Suspending for the mower deck is uneven • Blades are dull • driving speed too high • Grass is too long • Grass collected under the mower deck -dixon...
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Page 59: Winter Storage
Drain the fuel into Always use genuine dixon spare parts. an approved container outdoors and An annual check-up at an authorized service workshop far away from open flame. Never is a good way to ensure that your machine performs its use gasoline for cleaning. -
Page 60: Schematics
BRAKE SW. 20 AMP ENGINE POSITION 2 - RUN1 PIGTAIL RIGHT MOTION CONTROL LEVER YEL/RED POSITION 3 - RUN2 LEFT MOTION CONTROL LEVER POSITION 4 - START SEAT SW. 7.5 AMP PTO SW. HOURMETER ELECTRIC ACCESSORY CLUTCH OUTLET ENGINE GROUND -dixon... -
Page 61: Technical Data
½ ¾ 1060 1410 1912 ** Grade 5 - Minimum commercial quality (lower quality not recommended) Metric Standard Hardware Grade Grade 8.8 Grade 10.9 Grade 12.9 ft./lbs ft./lbs ft./lbs ft./lbs 13.5 18.8 21.8 35.2 43.5 43.5 62.2 70.5 1205 dixon-... - Page 62 11 x 4.5-5, 4 ply 11 x 4.5-5, 4 ply Rear tires, turf pneumatic 20 x 8-8 20 x 8-8 Tire pressure 15 PSI / 103 kPa / 1 bar 15 PSI / 103 kPa / 1 bar -dixon...
- Page 63 47" / 119 cm 47" / 119 cm Base Machine Width 46½" 118 cm 46½" 118 cm Overall Width, Chute Up 51" / 130 cm 50" / 127 cm Overall Width, Chute down 63" / 160 cm 60" / 152 cm dixon-...
- Page 64 TECHNICAl dATA RAM 50KZ / 965882801 RAM 50KZ / 965882901 Engine Manufacturer Kohler Kawasaki Type Courage Power 24 hp* 21 hp* lubrication Pressure with oil filter Pressure with oil filter Oil capacity excluding filter 1.6 qt / 1.5 liter 1.6 qt / 1.5 liter Oil capacity including filter 1.7 qt / 1.6 liter...
- Page 65 TECHNICAl dATA RAM 50KZ / 965882801 RAM 50KZ / 965882901 Frame Cutting Width 50" / 127 cm 50" / 127 cm Cutting Height 1½ - 4½" / 3.8 - 11.3 cm 1½ - 4½" / 3.8 - 11.3 cm Uncut Circle...
- Page 66 Speed reverse 0-3.5 mph / 0-5.6 km/h Brakes Mechanical parking brake front caster tires, smooth tread 11 x 4.5-5, 4 ply Rear tires, turf pneumatic 22 x 9.5-10, 4 ply Tire pressure 15 PSI / 103 kPa / 1 bar -dixon...
- Page 67 761 lbs / 345 kg Base Machine length 75" / 191 cm Base Machine Height 47" / 119 cm Base Machine Width 46½" 118 cm Overall Width, Chute Up 61¾" / 157 cm Overall Width, Chute down 75½" / 192 cm dixon-...
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Page 68: Conformity Certificates
Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the Engine manual. Take care of them as they are valuable documents. CE requirements The declaration of Conformity is included in the literature packet. dixon... - Page 69 Two years - 100% parts and labor subject to the conditions and limitations described herein for a period of two years from date of purchase by the original owner. Third year - limited to 100% parts cost as shown in the current dixon Parts Price list and subject to the conditions and limitations as described herein.
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Page 70: Service Journal
The need and advantages of leaving the machine for service every 300 hours. No remaining notes. The effects of service and maintaining a service journal on Certified: the machine’s resale value. Application areas for mulching. 15. fill in the sales papers -dixon... - Page 71 SERVICE JOURNAl Action Date, mtr reading, stamp, sign After the First 5-8 Hours □ 1. Change engine oil. dixon-...
- Page 72 2. Sharpen/Replace mower blades if required. □ 3. Check the tire pressures. □ 4. Check battery with cables. □ 5. lubricate according to lubrication chart. □ 6. Check/clean the engine’s cooling air intake. □ 7. Clean the air cleaner’s prefilter (foam). -dixon...
- Page 73 2. Clean/replace the air cleaner’s filter cartridge (paper filter) (shorter intervals for dusty operating conditions). □ 3. Change engine oil. □ 4. lubricate according to lubrication chart. □ 5. Check/adjust the parking brake. □ 6. Change hydraulic pump oil and filter. dixon-...
- Page 74 □ 5. Replace the fuel filter. □ 6. Check V-belts. □ 7. Check tighten caster wheel axle bolts (every 200 hours). □ 8. Change the air filter’s paper cartridge. □ 9. Change hydraulic pump oil and filter. (200 hours) -dixon...
- Page 75 2. Perform the 50-hour service. □ 3. Perform the 100-hour service. □ 4. Check/adjust the mower deck. □ 5. Clean the combustion chamber and grind the valve seats. □ 6. Check the engine valve clearance. □ 7. Replace the air cleaner’s prefilter (foam). dixon-...
- Page 76 5. Replace the engine oil filter (100 hours). □ 6. Check/adjust the cutting height. □ 7. Check/adjust the parking brake (50 hours). □ 8. Clean/change the spark plugs (100 hours). □ 9. Change the fuel filter (100 hours). □ 10. Check the engine valve clearance. -dixon...
- Page 77 SERVICE JOURNAl Action Date, mtr reading, stamp, sign dixon-...
- Page 78 SERVICE JOURNAl Action Date, mtr reading, stamp, sign -dixon...
- Page 80 Part No. 115 129927 IR 09/23/08...