Related Manuals for Dixon GRIZZLY SE 6029FX
Summary of Contents for Dixon GRIZZLY SE 6029FX
- Page 1 GRIZZLY SE Operator Manual 6029FX / 966516601 6029FX BF / 966516602 7234FX / 966516701 7234FX BF / 966516702 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
- Page 2 To implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
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Page 3: Table Of Contents
CoNTENTS INTRoDUCTIoN ............5 MAINTENANCE ............38 Driving and Transport on Public Roads .....5 Battery ..............40 Towing ..............5 Safety System ...........41 operating ............5 Fuel Filter ............41 Good Service .............6 Tire Pressures ...........41 Manufacturing Number .........6 Parking Brake ...........42 SYMBoLS AND DECALS .........7 Parking Brake Adjustments ......42 SAFETY ..............9 Neutral Adjustments .........43... - Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
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Page 5: Introduction
INTRODUCTION Congratulations Towing Thank you for purchasing a Dixon ride-on mower. If machine is equipped with a tow hitch, use extreme This machine is built for superior efficiency to caution when towing. Never allow children or others in rapidly mow primarily large areas. A control panel or on the towed equipment. -
Page 6: Good Service
INTRODUCTION Good Service Dixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal in this operator’s manual. -
Page 7: Symbols And Decals
symbOls aND DeCals These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxxxxx. - Page 8 symbOls aND DeCals Read Shut off engine and Keep a safe Use on slopes No passengers operator’s remove key before distance from no greater Manual performing any the machine than 10° maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up, Careful going...
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Page 9: Safety
saFeTy Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: THIS CUTTING MACHINE IS CAPABLE oF AMPUTATING HANDS AND FEET AND THRoWING oBJECTS. - Page 10 saFeTy • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Always wear eye protection when operating machine. • Data indicates that operators age 60 years and above are involved in a large percentage of riding mower-related injuries.
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Page 11: Personal Safety Equipment
saFeTy Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment. - Page 12 saFeTy Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain out of the path of danger. •...
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Page 13: Safe Handling Of Gasoline
saFeTy WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. Safe Handling of Gasoline To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. -
Page 14: General Maintenance
saFeTy General Maintenance • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris buildup. - Page 15 saFeTy Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery. WARNING! Avoid electrical sparking and its consequences by the following...
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Page 16: Transport
saFeTy Transport WARNING! • The machine is heavy and can cause serious Escaping hydraulic oil under crushing injuries. Be extra cautious when it is pressure can have sufficient force loaded on or unloaded from a vehicle or trailer. to penetrate the skin, causing •... -
Page 17: Rollover Protection System (Rops)
saFeTy Rollover Protection System (ROPS) WARNING! The RoPS increases the basic weight of the unit by 73 The rollover protection system's lbs/33 kg. capabilities may be impaired by • Do not use RoPS as a lifting, attaching or damage if the mower is overturned anchoring point. -
Page 18: Controls
CONTROls This operator’s manual describes the Dixon Zero Transmission from the engine is made via belt-driven Turn Rider. The rider is fitted with a Kawasaki four- hydraulic pumps. Using the left and right steering stroke overhead valve engine developing 29-34 horse controls, the flow is regulated and thereby the power*. -
Page 19: Motion Control Levers
CONTROls Motion Control Levers The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. -
Page 20: Hour Meter
CONTROls Hour Meter The hour meter displays the total operating time. It will flash CHG oIL (Change oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG oIL icon will come on and shut off automatically. -
Page 21: Parking Brake
CONTROls Parking Brake The parking brake is found on the left of the machine. Pull the lever backward to activate the brake and forward to release it. IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. - Page 22 CONTROls Release the key to the RUN position when the engine has started. 8066-010 Ignition switch - RUN position For using “accessory”, turn the key counter clockwise. 8066-005 Ignition switch - accessory...
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Page 23: Fuses
CONTROls Fuses Fuses are located on the right hand side of the machine. They are accessed by tilting the seat forward. Fuses are flat pin fuses type as used in automobiles. There are three fuses with ratings and functions: 20 A, Primary fuse. 7.5 A, Mower deck coupling. -
Page 24: Seat Adjustment Lever
CONTROls Seat Adjustment Lever The seat can be adjusted lengthways. The lever is located at the right side of the seat (as seen by the driver in the seat). When making adjustments the lever is moved to the left or upward depending on model. -
Page 25: Refueling
CONTROls Refueling IMPORTANT INFORMATION It is recommended that fuel be added to both tanks on initial start up. Read the safety instructions before refueling. The machine has two fuel tanks, one on each side just behind the seat. The capacity for each tank is 6 gallons (11.4 liters). -
Page 26: Operation
OPeRaTION Read the Safety Instructions section and the moved forward or backwards, the mower will not following pages if you are unfamiliar with the machine. move. Slowly move both control levers forward slightly. This will allow mower to start moving forward in a Training straight line. -
Page 27: Roll Bar And Safety Belt
OPeRaTION Roll Bar and Safety Belt operate the unit with the roll bar in the raised and locked position and use the seat belt. There is no rollover protection when the roll bar is down. If it is necessary to lower roll bar, do not wear the seat belt. Raise the roll bar as soon as clearance permits. -
Page 28: Starting The Engine
OPeRaTION Starting the Engine Sit on the seat. Raise the mower deck to the transport position by setting the lift pedals fully forward. Activate the parking brake. 8065-017 Set mower deck to the transport position Disengage the mower blades by depressing the blade switch. - Page 29 OPeRaTION Move the throttle to the middle position. 8066-007 Set the throttle If the engine is cold, the choke control should be pulled outward to the choke position. 8066-002 Set the choke control open the fuel tank valve. 8065-013 Fuel valve in the OPEN position...
- Page 30 OPeRaTION Press in and turn the ignition key to the start position. 8066-007 Turn to START position When the engine starts, immediately release the ignition key back to the run position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time.
- Page 31 OPeRaTION Push the choke control in gradually when the engine has started. 8066-007 Push choke in after starting Set the desired engine speed with the throttle. Allow the engine to run at a moderate speed, “half throttle”, for 3-5 minutes before loading it too heavily.
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Page 32: Jumper Cables
OPeRaTION Weak Battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. IMPORTANT INFORMATION The mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. -
Page 33: Running
OPeRaTION Running Release the parking brake by moving the lever downward. NoTE: The mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. -
Page 34: Operating On Hills
OPeRaTION Make sure the work area is free from objects that could be thrown by the rotating blades. WARNING! Ensure that no one is near mower when engaging blade switch. Engage the mower deck by pulling out the blade switch. Move throttle control to full throttle. -
Page 35: Stopping The Engine
OPeRaTION Stopping the Engine Move the throttle to the minimum position (tortoise symbol). If the engine has been worked hard, allow it to idle at least 60 seconds to attain a normal operating temperature before stopping. To prevent fouling the spark plugs, avoid idling the engine for longer periods. -
Page 36: Mowing Tips
OPeRaTION Mowing Tips WARNING! • observe and flag rocks and other fixed objects to Clear the lawn of stones and other avoid collisions. objects that can be thrown out by the • Begin with a high cutting height and reduce it blades. -
Page 37: Manual Transport
OPeRaTION Manual Transport IMPORTANT INFORMATION Tighten the valve moderately. Do not overtighten the valve when closing. That can damage the valve seat. Pump Release Valves Pump release valves are located at the rear of each pump. They are used to release the system so the machine may be moved by hand when not running. -
Page 38: Maintenance
maINTeNaNCe Daily At least Maintenance interval once in hours each MAINTENANCE Before After year ● Check the parking brake ■ Check the engine’s oil level (every refueling) ● Check the safety system ♦ Check for fuel and oil leakages ■ Check/clean the engine’s cooling air intake ●... - Page 39 maINTeNaNCe Daily At least Maintenance interval once in hours each MAINTENANCE Before After year ■ Check/adjust throttle cable ● ● Check the condition of belts, belt pulleys ■ ■ Change the engine oil ■ ■ Replace the engine oil filter ■...
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Page 40: Battery
maINTeNaNCe Battery STANDARD STATE APPRoXIMATE BATTERY CHARGING TIME* To FULL CHARGE AT 80 F / 27 The mower is equipped with a maintenance free BATTERY Maximum Rate at: battery and does not need servicing. However, CHARGE 50 Amps 30 Amps 20 Amps 10 Amps periodic charging of the battery with an automotive... -
Page 41: Safety System
maINTeNaNCe Safety System This machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: The mower deck is disengaged. The steering controls are in the outer, locked neutral position. -
Page 42: Parking Brake
maINTeNaNCe Parking Brake Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. WARNING! Faulty adjustment results in reduced braking ability and can cause an accident. -
Page 43: Neutral Adjustments
maINTeNaNCe Engage the park brake. Measure the distance between the D brake bolt and the brake swivel. The distance should be "-¼". If adjustments are needed, loosen C jam nut. Turn the brake bolt until the distance is correct. Retighten C jam nuts. "-¼"... -
Page 44: Deck Belt
maINTeNaNCe Deck Belt Deck Belt Removal Park on a level surface. Apply park brake. Lower the deck into the lowest cutting position. Remove foot plate and belt shields. Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface. -
Page 45: Pump Belt
maINTeNaNCe Double check belt routing to make sure it matches the routing decal, and that the belt does not have any twist. Correct if needed. Adjust belt tension by turning the eyebolt until there is approximately " -1" of threads showing outside the nut. -
Page 46: Cutting Blades
Install and tighten blade bolt securely. 3. Cutter housing Torque blade bolt to 90 ft-lbs (122 Nm). Blade attachment IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Dixon bolt if required. Do not use lower grade hardware than specified. -
Page 47: Adjusting The Mower Deck
maINTeNaNCe Adjusting the Mower Deck WARNING! Leveling Deck Blades are sharp. Protect your Adjust the deck while the mower is on a level hands with gloves and/or wrap surface. Make sure the tires are inflated to the correct blades with a heavy cloth when pressure. -
Page 48: Anti-Scalp Rollers
maINTeNaNCe Anti-scalp Rollers Anti-scalp rollers keep the deck in the proper position to help prevent scalping in most terrain conditions. Do not adjust the rollers to support the deck. IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. The anti-scalp rollers can be set in three positions: •... -
Page 49: Caster Wheels
maINTeNaNCe Caster Wheels Check every 200 hours. Check that wheels rotate freely. Removal and Installation Remove nut and caster bolt. Pull the wheel out of the fork. Install in reverse order. Tighten caster bolt. Torque to 45 ft-lbs (61 Nm), then back nut off ½ turn. NoTE: Tire should rotate freely but axle spacers should not. -
Page 50: Lubrication
lUbRICaTION Lubrication Schedule 8065-035 12/12 Every year Lubricate with grease gun Level check 1/52 Every Week oil change 1/365 Every day Filter change Change hydraulic drive filters. p Change engine oil every 50 hours. General Remove the ignition key to prevent unintentional Wipe away excess grease after lubrication. -
Page 51: Wheel And Deck Zerks
lUbRICaTION Wheel and Deck Zerks Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Remove dust cap to expose zerk. Lubricate with a grease gun until the grease is forced out around the top washer. -
Page 52: Hydraulic Drive
lUbRICaTION Hydraulic Drive Fluid Change The hydraulic drive is designed with an external filter for ease of maintenance. To ensure constant fluid quality levels and longer life, an oil filter change interval of every 500 hours is recommended. The following procedure can be performed with the pump installed in the vehicle, and the vehicle on level ground. -
Page 53: Purging Procedures
lUbRICaTION Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications, it is critical to purge the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system. -
Page 54: Troubleshooting Guide
TROUbleshOOTINg gUIDe Problem Cause Engine will not start. • Blade switch is engaged. • Steering controls are not locked in the neutral position. • Parking brake is not activated. • Battery is dead. • Contamination in the carburetor or fuel line. •... - Page 55 TROUbleshOOTINg gUIDe Problem Cause Machine vibrates. • Blades are loose. • Blades are incorrectly balanced. • Engine is loose. Engine overheats. • Clogged air intake or cooling fins. • Engine overloaded. • Poor ventilation around engine. • Defective engine speed regulator. •...
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Page 56: Storage
It is very flammable and can cause purchase year, model, type, and serial number. serious personal injury and property Always use genuine Dixon spare parts. damage. Drain the fuel into an An annual check-up at an authorized service approved container outdoors and workshop is a good way to ensure that the machine far away from open flame. -
Page 57: Wiring Diagrams
WIRINg DIagRam TImeR sChemaTIC... -
Page 58: Technical Data
TeChNICal DaTa 6029FX, 6029FX BF 7234FX, 7243FX BF Engine Manufacturer Kawasaki Kawasaki Type FX801V FX921V Power 29 HP (21.6 Kw) @ 3600 rpm 34 HP (25.4 Kw) @ 3600 rpm Lubrication Pressure w/ oil Filter Pressure w/ oil Filter oil capacity excluding filter 1.9 qts (1.8 liters) 1.9 qts (1.8 liters) oil capacity including filter... - Page 59 TeChNICal DaTa 6029FX, 6029FX BF 7234FX, 7243FX BF Frame Cutting Width 60" (152.4 cm) 72" (183 cm) Cutting Height 1"-5" (2.5-12.7 cm) 1"-5" (2.5-12.7 cm) Uncut Circle Number of Blades Blade Length 21" / 53.3 cm 25" / 63.5 cm Nose Rollers 5 adjustable 6 adjustable...
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Page 60: Torque Specifications
TeChNICal DaTa Torque Specifications Hex Head Cap Screws The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ft./lbs ft./lbs ft./lbs... - Page 61 First two years - 100% parts and labor subject to the conditions and limitations described herein with the exception of non-covered items specified below. Third year - limited to 100% parts cost as shown in the current Dixon Parts Price List and subject to the conditions and limitations as described herein.
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Page 62: Conformity Certificates
CONFORmITy CeRTIFICaTes USA requirements CE requirements The Declaration of Conformity is included in the Labels are placed on the engine and/or in the engine literature packet. compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.). -
Page 63: Service Journal
seRVICe JOURNal Action Date, mtr reading, stamp, sign Delivery Service 1. Charge and connect the battery. 2. Adjust the tire pressure of all wheels to 15 PSI (1 bar). 3. Check hydraulic oil level. 4. Check hydraulic hoses for kinking or leaks. 5. - Page 64 seRVICe JOURNal Action Date, mtr reading, stamp, sign After 10 hours 1. Change the engine oil. 2. Change the oil filter. 3. Check hydraulic oil level. 4. Inspect hydraulic hoses. 5. Inspect hydraulic belt 6. Inspect hydraulic filter. 7. Check neutral position. 8.
- Page 65 seRVICe JOURNal Action Date, mtr reading, stamp, sign Daily Service 1. Clean debris from mower. 2. Check engine oil level. 3. Check the tire pressures. 4. Check underside of deck. 5. Inspect deck pulleys. 6. Check/clean the engine’s cooling air intake. 7.
- Page 66 seRVICe JOURNal Action Date, mtr reading, stamp, sign 50-Hour Service 1. Clean debris from mower. 2. Change the engine oil and filter. 3. Check the tire pressures. 4. Clean the air filter. 5. Grease blade spindles. 6. Inspect deck belt and blades. 7.
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Page 67: Hour Service
seRVICe JOURNal Action Date, mtr reading, stamp, sign 250-Hour Service 1. Grease fittings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardware 6. Check the tire pressures 7. Change the engine oil and filter 8. - Page 68 seRVICe JOURNal Action Date, mtr reading, stamp, sign 500-Hour Service 1. Grease fittings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardware 6. Check the tire pressures 7. Change the engine oil and filter 8.
- Page 69 seRVICe JOURNal Action Date, mtr reading, stamp, sign At least once each year 1. Clean the engine’s cooling air intake. 2. Replace the air cleaner’s pre-filter (foam). 3. Replace the air filter’s paper cartridge. 4. Change the engine oil. 5. Replace the engine oil filter 6.
- Page 70 seRVICe JOURNal Action Date, mtr reading, stamp, sign...
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