Related Manuals for Honda HRR216TDA
Summary of Contents for Honda HRR216TDA
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Page 1: Rotary Mower
Owner's Manual Rotary Mower HRS216PDA • HRS216SDA HRR216PDA • HRR216TDA See page 47 for instructions on setting up your Lawn Mower. © 1997–2005 American Honda Motor Co., Inc.—All Rights Reserved... - Page 2 Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing.
- Page 3 We want to help you get the best results from your new lawn mower and to operate it safely. This manual contains the information on how to do that;...
- Page 4 Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower. You must use your own good judgment. You will find important safety information in a variety of forms including: •...
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Page 5: Table Of Contents
COMPONENT & CONTROL LOCATIONS ...7 DESCRIPTION OF CONTROLS ...9 BEFORE OPERATION ...12 ARE YOU READY TO GET STARTED? ...12 IS YOUR LAWN MOWER READY TO GO? ...12 CHECK YOUR WORK AREA ...13 OPERATION ...16 MOWING PRECAUTIONS ...16 STARTING THE ENGINE ...16 OPERATING THE CONTROLS FOR MOWING ...18... -
Page 6: Lawn Mower Safety
LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. -
Page 7: Important Message To Parents
YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your child operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your child operates this equipment. -
Page 8: Safety Label Locations
LAWN MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. If a label comes off or becomes hard to read, contact an authorized Honda dealer for a replacement. -
Page 9: Controls & Features
COMPONENT & CONTROL LOCATIONS Use the illustrations on the following pages to locate and identify the most frequently used controls. DRIVE CLUTCH LEVER (SDA & TDA) RECOIL STARTER GRIP REAR CUTTING HEIGHT ADJUSTMENT LEVER (2) OIL FILLER CAP SIDE DISCHARGE GUARD (HRS ONLY) Model Identification To easily identify your model, refer to the chart on page 54. - Page 10 CONTROLS & FEATURES REAR DISCHARGE GUARD FUEL TANK CAP SPARK PLUG CAP FRONT CUTTING HEIGHT ADJUSTMENT LEVERS REAR DISCHARGE GUARD SHIFT LEVER (HRR) (TDA) MULCHING PLUG (HRR) GRASS BAG (HRR) CARBURETOR THROTTLE LEVER HANDLEBAR LOCKING KNOB (2) FUEL VALVE AIR CLEANER MOWER DECK...
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Page 11: Description Of Controls
DESCRIPTION OF CONTROLS Fuel Valve The fuel valve controls fuel flow from the fuel tank to the carburetor. The fuel valve must be ON to start and operate the mower. The fuel valve should be kept OFF when the mower is not in use. Throttle Lever CHOKE FAST... - Page 12 CONTROLS & FEATURES Flywheel Brake Lever This lever is connected to the engine flywheel brake and the engine switch. The engine will not start or run unless this lever is held against the handlebar. Drive Clutch Lever (SDA, TDA) The drive clutch lever engages and disengages the transmission that drives the rear wheels.
- Page 13 Cutting Height Adjustment Levers The mower deck can be set to any of the six approximate settings. Each wheel should be adjusted to the same position. Lower deck Move both the front and rear adjusters backward. Raise deck Move both the front and rear adjusters forward. REAR ADJUSTMENT LEVER...
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Page 14: Before Operation
Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn mower and its operation before you begin using it. Know how to quickly shut off the lawn mower in case of an emergency. IS YOUR LAWN MOWER READY TO GO? -
Page 15: Check Your Work Area
Check the General Condition of the Lawn Mower: • Look around and underneath the lawn mower for signs of oil or gasoline leaks. • Look for signs of damage. • Check each control for proper operation. • Check the blades for wear. Replace as necessary (page 30). -
Page 16: Cutting Height
BEFORE OPERATION Mulching Plug (HRR) The mulching plug helps to curve the inside of the mower deck for more efficient mulching. Install and remove the mulching plug by raising the rear discharge guard as shown. The mulching plug only fits one way. Remove the mulching plug when using a grass bag. - Page 17 Grass Bag (HRR) A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% full. Also, the bag is easier to empty when not packed full.
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Page 18: Operation
OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review the LAWN MOWER SAFETY chapter beginning on page 4 and the BEFORE OPERATION chapter beginning on page 12. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. - Page 19 3. SDA, TDA: Release the drive clutch lever (page 10). If the drive clutch lever is engaged, the mower will move forward when you operate the starter. 4. Pull back on the flywheel brake lever and hold it against the handlebar. 5.
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Page 20: Operating The Controls For Mowing
OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blades rotate at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blade(s) could fracture and come apart. - Page 21 Drive Clutch Lever (SDA, TDA) Push the drive clutch lever forward and hold it against the handlebar to propel the mower forward. Release the drive clutch lever to stop the mower’s forward movement. Always release the drive clutch lever before starting the engine. If the drive clutch is engaged, the mower will move forward when you operate the starter.
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Page 22: Stopping The Engine
OPERATION STOPPING THE ENGINE 1. Move the throttle lever to the SLOW position. 2. Release the drive clutch lever (SDA, TDA). 3. Release the flywheel brake lever. 4. When the mower is not in use, turn the fuel valve to OFF. DRIVE CLUTCH LEVER (SDA, TDA) FLYWHEEL... -
Page 23: Safe Mowing Practices
SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and control of the mower. Keep a firm grip on the handlebar and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. - Page 24 OPERATION Obstacles Use the side of the mower to cut close to obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control. Be careful when mowing over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, etc.
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Page 25: Mowing Tips
MOWING TIPS Which Blade? Grasses and lawn conditions vary greatly, so these models can use various combinations of standard and accessory blades. Use this blade application guide to help determine which blade(s) are best suited for your lawn. For more information about blades, see page 58. Performance Model Mulching... - Page 26 OPERATION Cutting Width For an even lawn finish, overlap each mowing swath by a few inches. If the grass is very tall or thick, use more overlap and a narrower mowing swath. Blade Speed The blade(s) must spin very fast to cut properly. Always use the FAST throttle setting.
- Page 27 OPERATION Dry Grass If the ground is too dry, mowing will stir up a lot of dust. Besides being unpleasant to work in, too much dust will clog the air filter. If dust is a problem, water your lawn the day before mowing. Mow when the grass is dry to your touch, but the soil is still moist.
- Page 28 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. Mulching Use a counterclockwise mowing pattern.
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Page 29: Servicing Your Mower
THE IMPORTANCE OF PROPER MAINTENANCE Proper maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. -
Page 30: Maintenance Safety
SERVICING YOUR MOWER MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. -
Page 31: Maintenance Schedule
(1) Service more frequently when used in dusty areas. (2) These items should only be serviced by an authorized Honda servicing lawn mower dealer, unless you are mechanically proficient and have the proper tools. Refer to the Honda shop manual for service procedures. -
Page 32: Blade(S)
A worn or damaged blade can break, causing blade pieces to be thrown from the mower. When a blade needs sharpening or replacement, take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench, you can remove and install the blade(s) yourself (page 31). -
Page 33: Blade Removal And Installation
Blade Removal and Installation If you remove the blade(s), use a torque wrench for installation. Wear heavy gloves to protect your hands. To avoid weakening the blade(s), or causing imbalance or poor cutting, the blade(s) should be sharpened by trained staff at an authorized Honda servicing dealer. If replacing the blade, use a genuine Honda replacement blade(s) or equivalent. -
Page 34: Grass Bag Cleaning And Replacement
SERVICING YOUR MOWER Blade Installation 1. Clean around the blade holder. Install the blade(s) using the bolts and special washers as shown [concave side of the special washers toward the blade(s)]. The blade bolts and washers are specially designed for the mower. Should you ever have to replace them, use only genuine Honda parts. -
Page 35: Engine Maintenance
ENGINE MAINTENANCE Engine Oil Level Check 1. Remove the dipstick and wipe it clean. 2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 3. If the oil level is low, add oil to bring the level between the upper and lower limit marks on the dipstick as shown. - Page 36 SERVICING YOUR MOWER Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to OFF to reduce the possibility of fuel leakage (page 20). 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3.
- Page 37 Air Cleaner Service A dirty air filter restricts air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE. NOTICE Operating the engine without an air filter, or with a damaged filter, will allow dirt to enter the engine, causing rapid engine wear.
- Page 38 SERVICING YOUR MOWER Spark Plug Service Recommended spark plugs: BPR6ES (NGK) or W20EPR-U (DENSO) For good performance, the spark plug must be properly gapped and free of deposits. NOTICE An incorrect spark plug can cause engine damage. 1. Disconnect the spark plug cap and remove dirt from the area.
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Page 39: Spark Arrester Service (Optional Equipment)
SPARK ARRESTER SERVICE (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer. -
Page 40: Fuel System
SERVICING YOUR MOWER FUEL SYSTEM Refueling Fuel tank capacity: 0.29 US gal (1.1 l) If the fuel level is low, refuel in a well-ventilated area with the engine stopped. If the engine has been running, allow it to cool first. To refuel, remove the fuel tank cap, and fill the tank with gasoline to the bottom of the filler neck. -
Page 41: Fuel Recommendations
SERVICING YOUR MOWER Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher. These engines are certified to operate on unleaded gasoline. Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life. Never use stale or contaminated gasoline or an oil/gasoline mixture. -
Page 42: Storage
4. Stop the engine and allow it to cool. 5. After the lawn mower is clean and dry, touch up any damaged paint, and coat other areas that may rust with a light film of oil. - Page 43 Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced.
- Page 44 STORAGE Draining the Fuel Tank and Carburetor 1. Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
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Page 45: Storage Precautions
STORAGE STORAGE PRECAUTIONS If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. -
Page 46: Transporting
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Turn the fuel valve to OFF (page 20). -
Page 47: Taking Care Of Unexpected Problems
Correction Clean out mower deck (page 25) Tighten loose blades bolts. If blades are found to be bent or damaged, take the lawn mower to an authorized Honda servicing dealer for inspection. Take mower to an authorized Honda servicing... -
Page 48: Mowing And Bagging Problems
TAKING CARE OF UNEXPECTED PROBLEMS MOWING AND BAGGING PROBLEMS Possible Cause Engine speed is too slow to cut well Mower is moving too fast for lawn conditions Walk slower (PDA). Release the drive clutch Adjustment levers set at different positions Grass bag overfilled or clogged Mower deck clogged Blade(s) dull, worn, or damaged... -
Page 49: Set-Up
Unpacking Remove all the cardboard from the mower, including the cardboard and piece of paper around the handlebar. Handlebar Setup Loosen the two knobs on the lower handlebar enough to raise the handlebar into the mowing position. Depress the flywheel brake lever while raising the handlebar. Select a desired handlebar height adjustment position and tighten the knobs securely. -
Page 50: Before Operation
For additional engine oil information, see page 33. Fuel Refer to page 38. BEFORE OPERATION Before using the lawn mower, all mower operator’s must read the following chapters and sections: • LAWN MOWER SAFETY (page 4) • CONTROLS & FEATURES (page 7) •... -
Page 51: Technical & Consumer Information
TECHNICAL INFORMATION Serial Number Locations ENGINE SERIAL NUMBER There are two serial numbers, one for the mower frame and one for the engine. Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (page 64). - Page 52 TECHNICAL AND CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
- Page 53 TECHNICAL AND CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.
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Page 54: Emission Control System
TECHNICAL AND CONSUMER INFORMATION EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. - Page 55 TECHNICAL AND CONSUMER INFORMATION Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA, California and Canadian emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original- design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
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Page 56: Air Index
50 hours (0–65 cc) 125 hours (greater than 65 cc) 125 hours (0–65 cc) 250 hours (greater than 65 cc) 300 hours (0–65 cc) 500 hours (greater than 65 cc) HRS216K2 = optional accessory; see your Honda lawn mower dealer. HRR216K3... - Page 57 TECHNICAL AND CONSUMER INFORMATION FRAME Model Type Length Width Overall height Dry weight Cutting width Cutting heights Fuel tank capacity Engine oil capacity ENGINE Model Engine type Displacement Bore and stroke Compression ratio Ignition system Maximum horsepower* Maximum torque * Horsepower rating (shown as maximum power output at 3,600 rpm) is in accordance with SAE J1995.
- Page 58 TECHNICAL AND CONSUMER INFORMATION MAINTENANCE Fuel Engine oil Transmission lubricant (SDA, TDA) Spark plug type (Resistor plugs reduce interference with radio and television reception.) Maximum governed speed 2,950 ~ 3,100 rpm Throttle cable Blade bolt torque TRANSMISSION Type Transmission type Ground speeds TUNEUP Spark plug gap...
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Page 59: Consumer Information
See page 64. Honda Publications These publications will give you additional information for maintaining and repairing your lawn mower. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through your Honda dealer or through Helm Inc. -
Page 60: Accessories And Replacement Parts
Accessories and Replacement Parts Contact an authorized Honda servicing dealer to purchase any of these (or other) accessories or genuine replacement parts. Be sure to have the lawn mower frame and engine serial numbers when you contact your dealer (page 49). Model Item... - Page 61 To Obtain Warranty Service: You must take the Honda lawn mower and proof of original retail purchase date, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S. Virgin Islands who is authorized to service that product, during the dealer's normal business hours.
- Page 62 Apparel will be repaired or replaced under warranty without any charge. To Obtain Warranty Service: You must take the Honda Power Equipment accessory, replacement part, apparel or the power equipment on which the accessory or replacement part is installed, and proof of purchase, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S.
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Page 63: Your Warranty Rights And Obligations
You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. -
Page 64: Warranty Coverage
To Obtain Warranty Service: You must take your Honda Power Equipment engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Honda Power Equipment dealer who is authorized by Honda to sell and service that Honda product during his normal business hours. - Page 65 TECHNICAL AND CONSUMER INFORMATION Exclusions: Failures other than those resulting from defects in material or workmanship are not covered by this warranty. This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse, neglect, improper maintenance, misuse, misfueling, improper storage, accident and/or collision, the incorporation of, or any use of, any add-on or modified parts, unsuitable attachments, or the unauthorized alteration of any part.
- Page 66 TECHNICAL AND CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management.
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Page 67: Index
Accessories warranty ..60 Air cleaner service ..35 Air index ....54 Altitude, high altitude operation . -
Page 68: Troubleshooting
INDEX Safety A few words ....2 Labels ....2 Maintenance . -
Page 69: Quick Reference Information
QUICK REFERENCE INFORMATION Fuel Type Engine oil Type Spark plug Type Before each use Maintenance First 5 hours Subsequent Unleaded gasoline with a pump octane rating of 86 or higher (page 38) SAE 10W-30, API SJ or later (page 33) Regular: NGK BP6ES DENSO W20EP-U... - Page 70 31VL0U00 00X31-VL0-U000 HRS216PDA • HRS216SDA HRR216PDA • HRR216TDA Printed on Recycled Paper POM52774-H XXXXX.2005.10 PRINTED IN U.S.A.