MULTIQUIP FS 1 Parts And Operation Manual
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MULTIQUIP FS 1 Parts And Operation Manual

MULTIQUIP FS 1 Parts And Operation Manual

Concrete saw
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PARTS AND OPERATION MANUAL

CONCRETE SAW

MODEL FS 1
MODEL FS 1
MODEL FS 1
MODEL FS 1
MODEL FS 1
Revision #3 (04/24/03)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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Summary of Contents for MULTIQUIP FS 1

  • Page 1: Concrete Saw

    CONCRETE SAW MODEL FS 1 MODEL FS 1 MODEL FS 1 MODEL FS 1 MODEL FS 1 Revision #3 (04/24/03) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700...

  • Page 2: Concrete Saw

    PAGE 2 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)

  • Page 3: Here's How To Get Help

    HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MQ-WHITEMAN FS1 CONCRETE SAW —...

  • Page 4: Table Of Contents

    Rules for Safe Operation ........9-11 Dimensions ............12 Weights ..............13 Basic Components ..........14 Basic Engine Components ........16 General Information ..........17-18 MQ-Whiteman — FS 1 NOTE Specification and part Concrete Saw number are subject to change without notice Inspection Engine ..........

  • Page 5: Parts Ordering Procedures

    800-421-1244, Ext. 279 Fax: 310-537-1173 FedEx Ground Service at no charge for freight 310-537-3700, Ext. 279 No other allowances on freight shipped by any other Multiquip’s Main Phone Numbers carrier. 800-421-1244 Fax: 310-537-3927 310-537-3700 NOTE: DISCOUNTS ARE SUBJECT TO CHANGE MULTIQUIP INC.

  • Page 6: Safety Message Alert Symbols

    FS 1 CONCRETE SAW — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in Lethal Exhaust Gases injury to yourself and others.

  • Page 7: Safety Message Alert Symbols

    FS 1 CONCRETE SAW — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place ON/OFF switch to OFF, remove key and/or disconnect the spark ALWAYS wear approved respiratory plug lead before servicing the engine or protection. equipment. Ground the lead to prevent sparks that could ignite a fire.

  • Page 8: Decals

    Machine Safety Decals The FS 1 Concrete Saw is equipped with a number of safety decals (Figure 1). These decals are provided for operator safety and maintenance information. The illustration shows these decals as they appear on the concrete saw. Should any of these decals become unreadable, replacements can be obtained from you dealer.

  • Page 9: Rules For Safe Operation

    FS 1 CONCRETE SAW — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow WARNING: these parts to cool before Failure to follow instructions in this manual servicing engine or saw. may lead to serious injury or even death! This...

  • Page 10: Concrete Saw

    FS 1 CONCRETE SAW — RULES FOR SAFE OPERATION GENERAL SAFETY DIAMOND BLADE SAFETY ■ Always read, understand, and follow procedures in Operator’s ■ Use appropriate steel centered diamond blades manufactured Manual before attempting to operate equipment. for use on concrete saws.

  • Page 11: Rules For Safe Operation

    FS 1 CONCRETE SAW — RULES FOR SAFE OPERATION Emergencies ■ Always know the location of the nearest fire extinguisher and first aid kit . Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance , doctor and fire department .

  • Page 12: Dimensions

    FS 1 CONCRETE SAW — DIMENSIONS Figure 2. FS 1 Concrete Saw Dimensions y l l e s i " 0 y l l ( " y l l s i a & r e t " 0 y l l s i a &...

  • Page 13: Weights

    FS 1 CONCRETE SAW — WEIGHTS Figure 3. FS 1 Concrete Saw Weights , " 4 , " 8 , " 4 , " 8 , " 4 , " 8 , " 4 , " 8 , " 4 , "...

  • Page 14: Basic Components

    FS 1 CONCRETE SAW — BASIC COMPONENTS BASIC COMPONENTS Figure 4. FS 1 Concrete Saw Basic Components PAGE 14 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)

  • Page 15: Concrete Saw

    FS 1 CONCRETE SAW — BASIC COMPONENTS BASIC COMPONENTS DESCRIPTION PAGE UNDER CARRIAGE ASSEMBLY SEE PAGE 38 BLADE SHAFT ASSEMBLY SEE PAGE 40 FRAME ASSEMBLY SEE PAGE 42 BLADE COVER ASSEMBLY SEE PAGE 44 BLADE GUARD ASSEMBLIES SEE PAGE 46...

  • Page 16: Basic Engine Components

    FS 1 CONCRETE SAW — BASIC ENGINE COMPONENTS Figure 5. Engine Controls and Components INITIAL SERVICING Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel. The engine (Figure 5) must be checked for proper lubrication and Choke Lever –...

  • Page 17: General Information

    FS 1 CONCRETE SAW — GENERAL INFORMATION POWER PLANTS FAMILIARIZATION The FS1 Saw Series provides a variety of gasoline engine The MQWhiteman FS1 Series Concrete Saws are designed for choices. Selection of a specific engine, and its capacity measured wet or dry cutting utilizing diamond blades. They have been in horsepower/torque, directly affects the performance of the engineered for general and industrial flat sawing applications.

  • Page 18: General Information

    FS 1 CONCRETE SAW — GENERAL INFORMATION UNDER CARRIAGE SYSTEM MANUAL RAISE/LOWER SYSTEM A jig welded heavy steel gauge under carriage chassis assembly A positive locking mechanical raise and lower spring tension supports the saw in tracking, pivoting and stabilization. Two rear assembly supports elevation cycling operations.

  • Page 19: Inspection Engine

    FS 1 CONCRETE SAW — INSPECTION -ENGINE Before Starting 1. Read safety instructions at the beginning of manual. 2. Clean the SAW, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.

  • Page 20: Inspection Blade

    FS 1 CONCRETE SAW — INSPECTION -BLADE Directional Arrow – Check to ensure that the blade is WARNING oriented properly on the blade shaft for sawing. Reference Failure to thoroughly inspect the diamond blade (Figure 9) for the directional arrow in the blade and place it so the direction operational safety could result in damage to the blade, the saw, of rotation “downcuts”...

  • Page 21: Inspection Blade Placement

    FS 1 CONCRETE SAW — INSPECTION -BLADE PLACEMENT Diamond Blade – Ensure that the proper diamond blade WARNING has been selected for the job. Pay close attention to the directional arrows on the blade, clockwise for right-hand Failure to thoroughly inspect the diamond blade (Figure 10) for...

  • Page 22: Inspection Blade Placement

    FS 1 CONCRETE SAW — INSPECTION -BLADE PLACEMENT The following steps should be NOTE accomplished before using the FS1 on any cutting surface. Diamond Blade Placement Procedure The FS1 is equipped with an Raise/Lower assembly that is supported by the following components (Figure 11): ■...

  • Page 23: Inspection-Guards, Covers, And V-Belts

    FS 1 CONCRETE SAW — INSPECTION -GUARDS, COVERS AND V-BELTS Guards and Covers Check V-belts and Cover CAUTION: WARNING NEVER operate the saw without blade guards and covers NEVER attempt to check the V-belt with the engine running (Figures 12,13 and 14) in place. DO NOT operate with the front because severe injury can occur.

  • Page 24: Inspection-Guards, Covers, And V-Belts

    FS 1 CONCRETE SAW — INSPECTION -GUARDS, COVERS AND V-BELTS 3. Check V-belt tension (Figure 16) by using a tension meter (6.0 - 9.0 lbs) against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 3/8”...

  • Page 25: Initial Start-Up

    FS 1 CONCRETE SAW— INITIAL START-UP CAUTION: The CLOSED position of the DO NOT attempt to operate the saw until the choke lever enriches the fuel Safety, General Information and Inspection NOTE mixture for starting a COLD sections have been read and understood.

  • Page 26: Initial Start-Up

    FS 1 CONCRETE SAW — INITIAL START-UP 8. Grasp the starter grip (Figure 21) and slowly pull it out. The Stopping the Engine resistance becomes the hardest at a certain position, corre- NEVER stop the engine while the blade is in the cut, except sponding to the compression point.

  • Page 27: Operation

    5. Set the depth and saw only as the job conditions and specifications require. Unnecessary deep sawing is wasteful 1. The FS 1 employs a front and rear pointer (Figure 22) that has to the life of your blade. been precisely aligned with the diamond blade at the factory.

  • Page 28: Operation

    4. Selecting the “grade” of diamond blade often defines the (Figure 20). performance factors that can be achieved. Multiquip offers a variety of diamond blade grades to provide the desired level 3. Set the engine ON/OFF switch to the “OFF” position of valve and performance.

  • Page 29: Maintenance

    There are three (3) grease points (zerk fittings, Figure 23) on the The following procedures devoted to mainte- FS 1 Concrete Saw. Use only Premium Lithium 12 based Grease, nance can prevent serious saw damage or conforming to NLG1 Grade #2 consistency.
  • Page 30 3. To loosen the tension on the two V-belts perform the follow- ing: The FS 1 is supported by “tapped" base lock collar self-aligning Remove the V-belt cover (Figure 14). blade shaft bearings. These heavy duty bearings support the 1- 1/4 blade shaft, and have grease (zerk) points (Figures 24 and Loosen the engine adjustment bolts (Figure 26).

  • Page 31: Maintenance

    2 belts. 1. Remove the belt guard, Figure 14. The FS 1 is equipped with (2) premium A-27 V-belts for the 14- 2. Loosen the engine adjustment bolts (1). inch model and (3) premimum A-27 V-belts belts for the 18-inch 3.
  • Page 32 FS 1 CONCRETE SAW — TROUBLESHOOTING (ENGINE) i t a i r b t i s c i f t l u , t r u f " l i a . " g c r i i c i...
  • Page 33 FS 1 CONCRETE SAW — TROUBLESHOOTING (ENGINE) r i A r i a e l c o l f s u j , t n - e r d l i l e v . r o " " r e...
  • Page 34 FS 1 CONCRETE SAW — TROUBLESHOOTING (BLADE) t l u r e l i t l u r r o a i r i t t t f o a i r l i s a c i i r b , k c .
  • Page 35 FS 1 CONCRETE SAW — NOTE PAGE MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 35...

  • Page 36: Explanation Of Codes In Remarks Column

    FS 1 CONCRETE SAW — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Section 1: Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.

  • Page 37: Suggested Spare Parts

    FS 1 CONCRETE SAW — SUGGESTED SPARE PARTS FS 1 CONCRETE SAW 1 TO 3 UNITS 1 to 3 Units Qty..P/N ......Description 1 .... 511329 ......SHAFT, BLADE S/N 200003 TO 200009 1 .... 511659 ......SHAFT, BLADE S/N 200010- 2 ....
  • Page 38 FS 1 CONCRETE SAW — UNDER CARRIAGE ASSY. UNDER CARRIAGE ASSY. PAGE 38 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
  • Page 39 FS 1 CONCRETE SAW — UNDER CARRIAGE ASSY. UNDER CARRIAGE ASSY. PART NO PART NAME QTY. REMARKS 10024 NUT, NYLOC 1/4-20 503078 ROD, DEPTH ADJUSTMENT 0730 SCREW, HHC 1/4-20 X 1 0948 WASHER, FLAT 1/4 503602 POINTER, DEPTH 10024 NUT, NYLOC 1/2-13...
  • Page 40 FS 1 CONCRETE SAW — BLADE SHAFT ASSY. BLADE SHAFT ASSY. PAGE 40 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)

  • Page 41: Engines

    FS 1 CONCRETE SAW — BLADE SHAFT ASSY. BLADE SHAFT ASSY. PART NO PART NAME QTY. REMARKS 511330 NUT, LEFT-HAND 503803 PIN, BLADE DRIVE 3/8" X 1" 511332 FLANGE, DRIVEN ASSY. 511333 FLANGE, BLADE INSIDE 511404 BUSHING, LEFT SIDE 492167...
  • Page 42 FS 1 CONCRETE SAW — FRAME ASSY. FRAME ASSY. PAGE 42 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
  • Page 43 FS 1 CONCRETE SAW — FRAME ASSY. FRAME ASSY. PART NO PART NAME QTY. REMARKS 511432 HANDLE, GRIP 511436 HANDLE BAR 511502 TOOL, SHAFT LOCK 503015 KNOB, CLAMPING 511503F WRENCH 511481 SCREW, WING 5/16-18X1 WASHER, FLAT 1/2 511429 BUSHING, WHEEL...
  • Page 44 FS 1 CONCRETE SAW — COVER ASSY. COVER ASSY. PAGE 44 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
  • Page 45 FS 1 CONCRETE SAW — COVER ASSY. COVER ASSY. PART NO PART NAME QTY. REMARKS 503012 COVER, BELT 592623 WASHER, LOCK 0655 SCREW, HHC 5/16 - 18 X 3/4 492597 WASHER, FLAT 5/16 503014 COVER, BLADE FLANGE 503114 SCREW, HHC 5/16 - 18 X 3-1/2...
  • Page 46 FS 1 CONCRETE SAW — BLADE GUARD ASSY. BLADE GUARD ASSY. PAGE 46 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
  • Page 47 FS 1 CONCRETE SAW — BLADE GUARD ASSY. BLADE GUARD ASSY. PART NO PART NAME QTY. REMARKS 26250 SCREW, HHC 1/4 - 20 X 13/4 503103 FITTING 503082 MANIFOLD 503083 GASKET, MANIFOLD FLOOD 503079 TUBE, FLOOD 10024 NUT, NYLOCK 1/4 - 20 X 3/4...
  • Page 48 FS 1 CONCRETE SAW — WATER SYSTEM ASSY. WATER SYSTEM ASSY. PAGE 48 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
  • Page 49 FS 1 CONCRETE SAW — WATER SYSTEM ASSY. WATER SYSTEM ASSY. PART NO PART NAME QTY. REMARKS 0730 SCREW, HHC 1/4-20 X 1 511431 CLAMP, 3/4 0948 WASHER, FLAT 1/4 491163 FITTING, 1/2" X 90" PIPE 10024 NUT, NYLOC 1/4-20 491201 FITTING, 1/2"...
  • Page 50 FS 1 CONCRETE SAW — MANUAL RAISE AND LOWER ASSY. MANUAL RAISE AND LOWER ASSY. PAGE 50 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
  • Page 51 FS 1 CONCRETE SAW — MANUAL RAISE AND LOWER ASSY. MANUAL RAISE/LOWER ASSY. PART NO PART NAME QTY. REMARKS 4910196 KNOB, 3/8 NC 503013 LEVER 503093 WASHER, FLAT 503094 WASHER, COMPOSITE MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 51...
  • Page 52 FS 1 CONCRETE SAW — ENGINE ASSY. ENGINE ASSY. PAGE 52 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
  • Page 53 FS 1 CONCRETE SAW — ENGINE ASSY. ENGINE ASSY. PART NO PART NAME QTY. REMARKS 8.0 H.P. HONDA MODEL GX240K1QA2 8.5 H.P. KOLHER MODEL PA-951502 9.0 H.P. HONDA MODEL GX270K1QC9 12.0 H.P. KOHLER MODEL PA-941502 13.0 H.P. HONDA MODEL GX390K1QC9...

  • Page 54: Terms And Conditions Of Sale — Parts

    RETURNED GOODS POLICY d. Special order items. and in no event shall Multiquip be liable for loss Return shipments will be accepted and credit of profit or good will or for any other special, e.
  • Page 55 NOTE PAGE MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 55...
  • Page 56 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark...

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