MULTIQUIP StreetPro SP706016 Operation Manual
MULTIQUIP StreetPro SP706016 Operation Manual

MULTIQUIP StreetPro SP706016 Operation Manual

Streetpro series professional pavement saw, (deutz bf3l2011 diesel engine)

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OPERATION MANUAL
StreetPro Series
MODELS
SP706016
SP706020
SP706026
SP706030
SP706036
PROFESSIONAL PAVEMENT SAW
(DEUTZ BF3L2011 DIESEL ENGINE)
Revision #0 (02/13/09)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 38260

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  • Page 1 OPERATION MANUAL StreetPro Series MODELS SP706016 SP706020 SP706026 SP706030 SP706036 PROFESSIONAL PAVEMENT SAW (DEUTZ BF3L2011 DIESEL ENGINE) Revision #0 (02/13/09) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Engine exhaust some its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints.
  • Page 3: Silicosis/Respiratory Warnings

    SILICOSIS/RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give other materials can generate dust, mists and fumes off dust or mists containing crystalline silica. Silica is a containing chemicals known to cause serious or fatal basic component of sand, quartz, brick clay, granite and injury or illness, such as respiratory disease, cancer,...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SP7060 StreetPro Series Professional Pavement Saw Proposition 65 Warning ........... 2 Silicosis/Respiratory Warnings ........ 3 Table of Contents ............ 4 Training Checklist ............ 6 Daily Pre-Operation Checklist ......... 7 Safety ..............8-9 Rules and Regulations ........10-14 Dimensions ............
  • Page 5 NOTES SP7060 PAVEMENT SAW • OPERATION MANUAL — REV. #0 (02/13/09) — PAGE 5...
  • Page 6: Training Checklist

    TRAINING CHECKLIST TRAINING CHECKLIST This checklist lists the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist when training a new operator or use as a review for more experienced operators. i n i t s i i r c...
  • Page 7: Daily Pre-Operation Checklist

    DAILY PRE-OPERATION CHECKLIST DAILY PRE-OPERATION CHECKLIST y l i i t a t s i . k c l i o v e l . l e c i l l i o v e l . l e i t i d t i w o i t i k a...
  • Page 8: Safety

    SAFETY FOR YOUR SAFETY AND SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all Potential hazards associated with the operation of this times when operating this equipment. Failure equipment will be referenced with Hazard Symbols which to read and understand the safety messages appear throughout this manual, and will be referenced in and operating instructions could result in injury conjunction with Safety Message Alert Symbols.
  • Page 9: Safety

    SAFETY CAUTION — Rotating Blade CAUTION — Overspeed Conditions Rotating blade can cut and crush. Keep NEVER tamper with the factory setting of hands and feet clear. the engine governor. Personal injury and equipment damage can result if operating in speed ranges above the maximum allowable.
  • Page 10: Rules And Regulations

     NEVER use accessories or attachments that are not materials. An explosion or fire could result causing severe bodily harm or even recommended by Multiquip for this equipment. Damage death. to the equipment and/or injury to user may result.  AVOID wearing jewelry or loose fitting clothing that may ...
  • Page 11 RULES AND REGULATIONS  NEVER use fuel as a cleaning agent.  Verify the engine start switch is set to the OFF position before installing a blade.  ALWAYS store the equipment in a clean, dry location  Use proper blades and follow the blade manufacturer’s out of the reach of children.
  • Page 12 RULES AND REGULATIONS  Always store equipment properly when not being used. DIAMOND BLADE SAFETY Equipment should be stored in a clean, dry location out  Use appropriate steel-centered diamond blades of the reach of children. When storing the saw in freezing manufactured for particular use on your saw.
  • Page 13 RULES AND REGULATIONS SAW LIFTING AND LOADING SAFETY TOWING SAFETY PRECAUTIONS (TRAILER USAGE) CAUTION — Transporting Saw CAUTION — Lifting Saw Conform to Department of Transportation (DOT) Safety This saw is very heavy. Use proper heavy lifting Towing Regulations before transporting saw on public procedures and DO NOT attempt to lift by the guards.
  • Page 14: Rules And Regulations

    RULES AND REGULATIONS  NEVER lubricate components or attempt service on a BATTERY running saw. The battery contains acids that can cause injury to the  ALWAYS allow the saw a proper amount of time to cool eyes and skin. To avoid eye irritation, ALWAYS wear safety before servicing.
  • Page 15: Dimensions

    DIMENSIONS See Figures 1 and 2 and Table 1 for saw dimensions. Figure 1. Chassis and Dimensions — Side View . n i r e t e s i . n i l l a t & r e t y l l e s i l l a t...
  • Page 16: Specifications

    SPECIFICATIONS Figure 2. Chassis and Dimensions — Bottom View l i O g i s y l l s o l i s u t f a t f a n i r z i r c i r i t a t f a r e t r e t...
  • Page 17: Engine Specifications

    ENGINE SPECIFICATIONS . t f - l e s y t i o l l l i F r e t l a i h t i t n i l a r r u t - e r e l c y t i s t r l i O...
  • Page 18: Intended Use / Familiarization

    INTENDED USE / FAMILIARIZATION INTENDED USE FEATURES  Stay-level handlebar system adjusts handlebar angle Operate the SP7060 Multiquip Saw, tools and components in accordance with the manufacturer’s instructions. Use of automatically. any other tools for stated operation is considered contrary ...
  • Page 19: Serial Tag Information

    SERIAL TAG INFORMATION MODEL SERIAL NO. Figure 3. Serial Tag/Locations SERIAL TAG The serial tag contains the model number and serial number Record these numbers, in case you need to contact the of the saw. The information details all parts that were manufacturer for information or service in the future.
  • Page 20: Controls And Indicators

    CONTROLS AND INDICATORS 16 7 15 6 INCH Figure 4. Controls and Indicators Figures 4 and 5 show the location of the controls, indicators 7. Light Switch — When activated, turns on light. Lights and general maintenance parts. The function of each control, offer better visibility when working indoors.
  • Page 21: Components

    COMPONENTS Figure 5. Components 1. Front Pointer Assembly 13. Rightside Water On/Off Control Valve 2. Blade Wrench 14. Light Assembly 3. Blade Shaft Pulley Guard 15. Engine Assembly 4. Blade Shaft Assembly 16. Engine Fuel Filler Cap 5. Blade Flange 17.
  • Page 22: Basic Engine Information

    BASIC ENGINE INFORMATION Figure 6. Basic Engine Components BASIC ENGINE COMPONENTS V-belt Tension Adjustment — This bolt provides means to adjust the V-belt tension at the alternator bracket. The following refers to basic engine components and their 10. V-belt (Fan belt) — Driven by the engine crank during functions that an operator may need to reference.
  • Page 23: Choosing Proper Blade Size

    CHOOSING PROPER BLADE SIZE CHOOSING PROPER BLADE SIZE Ratio Speeds and Blade Guard Size Proper blade selection is a product of: The 7060 Series offer five blade guard sizes (16", 20", 26", 30", 36") that will accommodate most commonly used ■...
  • Page 24: Choosing Proper Blade Size

    CHOOSING PROPER BLADE SIZE Blade RPM vs. Surface Feet Per Minute (SFPM) CAUTION When choosing a blade for your cutting conditions, follow Verify the engine start switch is OFF before removing the blade manufacturer's recommendations. Match the or installing a blade. blade speed (Blade Shaft RPM) to the recommended blade Tighten the 5/8"...
  • Page 25: Specific Tools / Saw Blades

    SPECIFIC TOOLS / SAW BLADES to an “under cutting” condition brought about by highly SPECIFIC TOOLS TO BE USED abrasive material or improper under cutting core This saw is to use tools (blades) as follows: protection. Steel core segmented or continuous diamond rim cutting 4.
  • Page 26: Installing The Blade

    INSTALLING THE BLADE INSTALLING THE BLADE The blade can be mounted on either side of the saw to accomodate different cutting jobs. With the proper sized blade selected, reference the following procedure to install the new blade. Ensure the flange faces are kept clean and smooth as well as the inside diameter of the blade shaft.
  • Page 27 INSTALLING THE BLADE Stacking Blades for Wide Cuts CAUTION — Improper Torque Combining or stacking blades together to make wide cuts An improperly torqued mounting bolt can cause the requires and optional bushing extension kit. inside diameter of the blade, blade shaft, and flange bushing to quickly wear.
  • Page 28: Blade Guards

    BLADE GUARDS BLADE GUARD 3. With the opposite hand, grasp the rear handle and rock back and forth with an upward pressure to release the The blade guard can be mounted on either side of the saw blade guard tapered mounting clip. Lift straight up, then to accomodate different cutting jobs.
  • Page 29: Blade Guards

    BLADE GUARDS Installing a Blade Guard Blade Guards with Standard Water Systems: 1. Slide the blade guard straight downward to engage the tapered mounting clip (Figure 16). Figure 18. Water Tube Detail (Inner side) Figure 16. Tapered Mounting Clip Blade Guards with Waterjet Water Systems: 2.
  • Page 30: Water Delivery System

    WATER DELIVERY SYSTEMS WATER DELIVERY SYSTEM CAUTION When storing the saw where temperatures may drop below freezing, blow out the water lines to prevent damage to the water delivery system. 1. Connect the water supply hose to the water inlet (garden hose) fitting on the left side of the saw (Figure 5, Item 21).
  • Page 31: Stay-Level Handlebars

    STAY-LEVEL HANDLEBARS/BATTERY STAY-LEVEL HANDLEBARS (SLH) WARNING — Shock hazards This saw incorporates a unique handlebar design that allows Disconnect battery cables before inspecting the handlebars to maintain a level height position regardless electrical system and never “spark” battery of the angle of the saw. Along with this, the height of the terminals to test for charge.
  • Page 32: Fueling The Saw

    FUELING THE SAW FUELING THE SAW Priming the Fuel System This saw features an 8-gallon, clear, molded plastic fuel Saws UP TO S/N ZC3700225 utilize a fuel primer bulb when tank for ease of checking the fuel level. It has a central fueling the saw for the first time or refilling after running out drain and a shutoff valve.
  • Page 33: Cold Weather Operation

    COLD WEATHER OPERATION/POINTER ADJUSTMENT to lock the pointer in position. Repeat this process for the COLD WEATHER OPERATION rear pointer. Block Heaters 4. To raise the front pointer assembly (Item 1), first pull back and up on the pointer cable. Secure the pointer assembly CAUTION —...
  • Page 34: Raise-Lower Controls

    RAISE-LOWER CONTROLS RAISE - LOWER CONTROLS Depth Control System The SP7060 saw uses a 12-volt hydraulic pump and cylinder The SP7060 saw uses an electronically controlled depth to raise and lower the saw. The raise-lower function is stop to position and lock the blade at the desired cut depth. controlled by the operator through a 3-position toggle switch To control the depth of cut with the saw running and blade on the raise-lower control handle located on the operator’s...
  • Page 35: Blade Shaft Engage System

    BLADE SHAFT ENGAGE SYSTEM / WHEEL DRIVE SYSTEM To Re-adjust for full cutting depth: WHEEL DRIVE SYSTEM 1. Hold the raise/lower switch in the lowering position and The 7060 Series features a cable-controlled hydraulic rotate the depth control knob clockwise until the saw is powered gear motor system with infinite Forward-Neutral- fully lowered.
  • Page 36: Operation

    OPERATION STARTING AND STOPPING THE ENGINE WARNING DO NOT leave the saw unattended while the engine is running. NEVER start, park, or leave the saw unattended on a slope. CAUTION Allow the engine to warm up before increasing engine speed. 1.
  • Page 37 OPERATION Stopping the Engine OPERATING SYNOPSIS When finished with the cut, move the control handle to BEFORE STARTING — Check all fluid levels. Secure blade the NEUTRAL position. firmly to blade shaft. Make sure all protective guards are in place and properly mounted. Wear eye, ear Raise the saw blade out of the cut.
  • Page 38: Loading And Transporting

    LOADING AND TRANSPORTING LOADING, UNLOADING AND TRANSPORTING THE Lifting Point The convenient single point for lifting the saw with a hoist is located above the engine (Figure 36). Loading and Unloading WARNING When LOADING, UNLOADING or when on a STEEP SLOPE, the engine MUST BE at 1800 RPM or above to prevent loss of control.
  • Page 39: Maintenance

    MAINTENANCE MAINTENANCE Maintenance Schedule Daily (8-10 Hours) WARNING 1. Check fluid levels in engine and reservoir; fill as Certain maintenance operations or machine adjustments necessary. require specialized knowledge and skill. Attempting to perform maintenance operations or adjustments without 2. Visually inspect for wear and damage. the proper knowledge, skills or training could result in equipment damage or injury to personnel.
  • Page 40 MAINTENANCE Never blow dirt out with compressed air or try to clean with ENGINE fluids. Damage can occur to the filter, and if re-installed, This saw features a 60 HP DEUTZ Tier II Turbocharged diesel can result in damage to the engine. engine, BF3L2011.
  • Page 41 MAINTENANCE Checking Engine Oil Table 10. Recommended Viscosity Grades 1. Check engine oil level daily before starting the engine. SAE 0W-30, 0W-40 2. When checking or adding oil, place the machine so SAE 5W-30, 5W-40 the engine is level. 3. Pull the engine oil dipstick from its holder (Figure 40, SAE 10W-30, 10W-40 Item 10, Figure 40).
  • Page 42 MAINTENANCE Fuel Filter (500 Hours) LUBRICATION Replace the engine fuel filter (Figure 42) every 500 hours. This saw has many service-saving features, including fully Refer to your engine manual for specific details to perform enclosed oil bath lubricated blade shaft bearings that require this operation.
  • Page 43 MAINTENANCE COOLING SYSTEM BATTERY/CHARGING SYSTEM The Deutz 2011 Series engine uses a robust, heavy duty WARNING — Battery hazards oil cooler system to cool the engine. The cooling system will benefit from periodic inspection and cleaning. Always recharge the battery in a well- ventilated area to avoid risk of a dangerous 1.
  • Page 44 MAINTENANCE Replacing the Battery REMOVABLE GUARDS AND ACCESS PANELS For ease of service access, the guards and access panels shown in Figure 47 are removable. Figure 45. Battery Location 1. Remove rear access panel. 2. Disconnect both negative battery cables first, then disconnect both positive battery cables to prevent arcing.
  • Page 45 MAINTENANCE BELTS AND PULLEYS Engine must be at idle when engaging or disengaging blade shaft drive: This saw uses a pair of Blade Shaft Drive Belts (5G 3VX 530) and a Hydrostatic Pump Belt (AX-35). To STOP Blade shaft Rotation: Push rocker switch labeled BLADE SHAFT forward.
  • Page 46 MAINTENANCE ROTARY BELT TENSIONER BLADE SHAFT The rotary belt tensioner system uses a 9/16"-headed nut The fully enclosed blade shaft eliminates most maintenance and a 15/16" or 1" nut to set belt tension by positioning an (Figures 51 and 52). Should the blade shaft need service arm between the tensioner pulley and the tensioner base.
  • Page 47 MAINTENANCE Removal and Replacement DRIVE SYSTEM ALIGNMENT To ensure correct blade shaft/wheel alignment, this In addition to blade alignment, maintaining proper blade operation should be performed by an authorized service and drive system alignment will allow the saw to cut lines center.
  • Page 48 MAINTENANCE 3. Lock down the transaxle attachment bolts when the appropriate alignment distance is set. 1. Blade Flange 2. Horseshoe Puller Plate 3. Puller Plate 4. Perimeter Bolt 5. Center Puller Bolt 6. Blade Mounting Bolt Figure 56. Blade Flange Puller Removing the Inner Blade Flange 1.
  • Page 49 MAINTENANCE 6. Loosen the mounting bolt and remove the outer flange Installing the Inner Blade Flange and bushing. 1. Ensure that the tapered portion of the blade shaft and the 7. Inspect the inner flange to ensure the proper seating inner blade flange are clean and free of burrs or of the tapered fit.
  • Page 50 MAINTENANCE CIRCUIT BREAKERS AND STARTER RELAYS Thermal circuit breakers and glow plug starter relays are located behind the console access cover at the top of the console. See Figure 59. Circuit Breakers Relay, Glow Plug Delay Timer Starter Relay Figure 59. Circuit Breakers and Starter Relay Under normal circumstances the circuit breakers do not require Left-Side Stop Bolt service.
  • Page 51 MAINTENANCE PTO DRIVE MAINTENANCE RAISE-LOWER SYSTEM Disassembly of the PTO drive and replacement of the PTO The saw uses a 12-volt hydraulic pump and hydraulic drive sheave/bearing assembly requires the PTO bearing cylinder to power the raise-lower system. puller, p/n 18610. The sheave/bearing assembly is not 1.
  • Page 52 MAINTENANCE Pump Motor Lift Pump Reservoir Raise-Lower Valve (Solenoid) Raise-Lower Toggle Raise-Lower Wire Harness Lift Cylinder Lift Pump Solenoid Figure 63. Raise-Lower System Raise-Lower System Troubleshooting Refer to Figure 63 and the following table to assist in troubleshooting the raise-lower system. i t o i t a e t t...
  • Page 53 MAINTENANCE F-N-R CONTROL ADJUSTMENT HYDRAULIC SYSTEM MAINTENANCE DANGER — Hydraulic Leaks NEVER use your hand to find hydraulic leaks. Use a piece of wood or cardboard. Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can occur.
  • Page 54 MAINTENANCE Hydraulic Reservoir Filter Pump Wheel Motor Engine Pivot Cylinder Engine Tilt Cylinder Motor Pump Body Lift Cylinder Figure 66. Hydraulic System DRAINING THE HYDRAULIC SYSTEM CAUTION — Pre-fill Filter To prevent hydraulic pump damage, pre-fill the filter with oil prior to installing it. 7.
  • Page 55: Maintenance

    MAINTENANCE Tips When Draining and Filling the Hydraulic Oil LONG TERM STORAGE System ■ Remove the battery. 1. It will take 3-4 quarts to fill the hydraulic system when ■ Drain fuel from fuel tank and fuel lines. new and somewhat less when changing the oil. ■...
  • Page 56: Troubleshooting (Engine)

    TROUBLESHOOTING (ENGINE) t t u t S - o t t i t c e t t c s i s i d l l i , t r h t i O “ ” . e t t . y r i t i n c t i i t i n...
  • Page 57 TROUBLESHOOTING (ENGINE) r i a r i d . s i r i a c i r r i a . y r s u l W “ ” r e i s s l l i f h t i b i r i f s i .
  • Page 58: Troubleshooting (Blade)

    TROUBLESHOOTING (BLADE) l u s r e l i t l u r o f e r r i t t a i r t f o a i r l i s a c i i r b , k c n i c c o l r “...
  • Page 59 NOTES SP7060 PAVEMENT SAW • OPERATION MANUAL — REV. #0 (02/13/09) — PAGE 59...
  • Page 60: Electrical Diagram To Sn Af3700155

    ELECTRICAL DIAGRAM TO SN AF3700155 ELECTRICAL DIAGRAM UP TO S/N AF3700155 I II 12 AWG Red 12 AWG Red 12 AWG Red 12 AWG Red 16 AWG Red/Black 16 AWG Red/Black PAGE60 — SP7060 PAVEMENT SAW • OPERATION MANUAL — REV. #0 (02/13/09)
  • Page 61: Electrical Diagram Sn Af3700156 And Up

    ELECTRICAL DIAGRAM SN AF3700156 & UP ELECTRICAL DIAGRAM S/N AF3700156 AND UP SP7060 PAVEMENT SAW • OPERATION MANUAL — REV. #0 (02/13/09) — PAGE 61...
  • Page 62: Hydraulic Schematic To Sn Af3700155

    HYDRAULIC SCHEMATIC TO SN AF3700155 HYDRAULIC SCHEMATIC TO SN AF3700155 Lift Cylinder Assembly 10. Wheel Motor Lift Pump 11. Velocity Fuse Reservoir 12. Check Valve (2) Blade Shaft Assembly 13. Valve 4W2P Brake Cylinder 14. Lift Cylinder Spin-On Filter 15. Pilot Piston Hydrostatic Pump 16.
  • Page 63: Hydraulic Schematic Sn Af3700156 And Up

    HYDRAULIC SCHEMATIC SN AF3700156 & UP HYDRAULIC SCHEMATIC SN AF3700156 AND UP Lift Cylinder Assembly 10. Check Valve (2) Lift Pump 11. Velocity Fuse Reservoir 12. Engine Pivot Cylinder 2.5" Blade Shaft Assembly 13. Valve 4W2P Brake Cylinder 14. Lift Cylinder Spin-On Filter 15.
  • Page 64 © COPYRIGHT 2009, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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