MULTIQUIP MP1455H Operation And Parts Manual
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MULTIQUIP MP1455H Operation And Parts Manual

MULTIQUIP MP1455H Operation And Parts Manual

Masonry saw
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OPERATION AND PARTS MANUAL
MP1 SERIES
MODELS
MP1455H (5.5 HP GASOLINE)
MP1415E (1.5 HP ELECTRIC)
MP1420E (2.0 HP ELECTRIC)
MASONRY SAWS
Revision #3 (03/29/10)
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 25939

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  • Page 1 OPERATION AND PARTS MANUAL MP1 SERIES MODELS MP1455H (5.5 HP GASOLINE) MP1415E (1.5 HP ELECTRIC) MP1420E (2.0 HP ELECTRIC) MASONRY SAWS Revision #3 (03/29/10) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. P/N 25939...
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

  • Page 3: Proposition 65 Warning

    PROPOSITION 65 WARNING Engine exhaust some its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints.

  • Page 4: Silicosis/Respiratory Warnings

    SILICOSIS/RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give other materials can generate dust, mists and fumes off dust or mists containing crystalline silica. Silica is a containing chemicals known to cause serious or fatal basic component of sand, quartz, brick clay, granite and injury or illness, such as respiratory disease, cancer,...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS MASONRY SAW HONDA GX160K1QXC9 Proposition 65 Warning ..........2 GASOLINE ENGINE Silicosis/Respiratory Warnings ........3 Table Of Contents ............. 4 Parts Ordering Procedures ........5 Safety Message Alert Symbols ......6-7 Rules For Safe Operation ........8-10 Operation and Safety Decals ........

  • Page 6: Safety Message Alert Symbols

    This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation NOTE MULTIQUIP MP1 Rotating Blade Before using this MASONRY SAW, ensure that the operating individual has read and understands all instructions in this manual. SAFETY MESSAGE ALERT SYMBOLS...
  • Page 7 SAFETY MESSAGE ALERT SYMBOLS Over Speed Conditions HAZARD SYMBOLS - Gasoline Powered Models NEVER Lethal Exhaust Gases NEVER Respiratory Hazard ALWAYS Explosive Fuel DO NOT Sight and Hearing hazard DO NOT ALWAYS NEVER Equipment Damage Messages This saw , other property, or the NOTE surrounding environment could be damaged if you do not follow...

  • Page 8: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not recommended by Multiquip ■ ALWAYS use extreme caution when for this equipment. Damage to the equipment and/or injury to working with flammable liquids. When user may result.
  • Page 9 RULES FOR SAFE OPERATION SAFETY - ELECTRIC POWERED MODELS WARNING ■ ALWAYS connect the motor to a power source in compliance with all local electrical codes. This must be performed by a qualified electrician. ■ ALWAYS check to make sure that the ■...
  • Page 10 RULES FOR SAFE OPERATION SAW TRANSPORTATION SAFETY SAW MAINTENANCE (CLEANING) ■ Use an appropriate lifting equipment to ensure the safe ■ ALWAYS clean the saw before maintenance or repair. movement of the saw. ■ DO NOT use aggressive cleaners (i.e. containing solvents). ■...

  • Page 11: Operation And Safety Decals

    NOTES MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 11...

  • Page 12: Specifications

    SPECIFICATIONS (SAW/ENGINE) x " x " " 7 o i s s b l ) . g c i r r o t r e t y l l n i l , e l i l y , r e r i A r e t i t p...

  • Page 13: Dimensions

    DIMENSIONS Figure 1. Dimensions c i r ) r o i l o . n i . n i . n i . 6 ( ) s r ) s r MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 13...

  • Page 14: General Information

    GENERAL INFORMATION ACCESSORIES/REPLACEMENT PARTS MP1 MASONRY SAW If desired the MP1 masonry saw can be equipped with a scissors The MP1 masonry saw is designed for vigorous wet-cutting type support stand P/N TRAK14SS, this stand is ideal when the masonry applications. The heavy-duty aluminum conveyor cart saw needs to be transported and placed on a secure reliable and ball bearing roller wheels ensure material stability and platform.
  • Page 15 NOTES MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 15...

  • Page 16: Controls And Components

    CONTROLS AND COMPONENTS Figure 2. MP1 Saw (Electric/Gasoline) PAGE 16 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 17 CONTROLS AND COMPONENTS Figure 2 shows the location of the basic controls or components 16. Carrying Handle (Tray) – Grip this handle (right-side) to for the MP1 saw. Listed below is a brief explanation of each trasport the saw. control or component. 17.

  • Page 18: Electric Motor Components

    MP1 — ELECTRIC MOTOR COMPONENTS Figure 3. Electric Motor Components PAGE 18 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)

  • Page 19: Engine Components

    MP1 — ENGINE COMPONENTS Figure 4. Engine Controls and Components INITIAL SERVICING-GASOLINE ENGINE Air Cleaner – Prevents dirt and other debris from entering The engine (Figure 4) must be checked for proper lubrication and the fuel system. Remove wing-nut on top of air filter filled with fuel prior to operation.

  • Page 20: Pre-Setup (Electric)

    PRE-SETUP (ELECTRIC) PRE-SETUP Insert the water pump power plug into the outlet receptacle on the electric motor conduit box as shown in Figure 6. WARNING Whenever cleaning, adjusting or lubricating any part of the saw, MAKE CERTAIN to place the power ON/OFF switch in the OFF position and disconnect the plug from the power source.
  • Page 21 PRE-SETUP (ELECTRIC) 4. Diamond Segment or Rim - Ensure there are no cracks, WARNING dings, or missing portions of the diamond segment/rim. DO NOT use a blade that is missing a segment or a portion Failure to thoroughly inspect the blade for of the rim.
  • Page 22 PRE-SETUP (ELECTRIC) CAUTION CAUTION CAUTION CAUTION CAUTION CONNECTING THE POWER (FIGURE 10) Place the power ON/OFF switch (Figure 10) in the OFF NEVER grab or touch a live power cord position (down). (Figure 11) with wet hands , the possibility exists of electrical shock, electrocution, and even death! NEVER use a damaged or worn extension cable when...
  • Page 23 PRE-SETUP (ELECTRIC) DRY CUTTING (ELECTRIC SAWS ONLY) CAUTION CAUTION CAUTION CAUTION CAUTION ALWAYS use a grounded (3-wire ) Un-plug the water pump power cord from the outlet extension cord and MAKE CERTAIN that the receptacle on the electric motor conduit box. motor is connected to a properly grounded electric circuit.

  • Page 24: Pre-Setup (Gasoline)

    PRE-SETUP (GASOLINE) PRE-SETUP The MP1 gasoline model utilizes some of the same procedures that are used for the MP1 electric models. Please reference pages WARNING 20 and 21 for the below referenced procedures: ■ Conveyor Cart Placement Whenever cleaning, adjusting or lubricating any part of the saw, ■...
  • Page 25 PRE-SETUP (GASOLINE) BEFORE STARTING Read safety instructions at the beginning of manual. Clean the saw, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. Check the air filter for dirt and dust. If air filter is dirty, replace Figure 18.

  • Page 26: Operation (Electric)

    OPERATION (ELECTRIC) START-UP ELECTRIC MOTOR WARNING CAUTION NEVER lift the blade guard while the blade is rotating. The possibility exists of severe Read and fully understand this manual before bodily harm if fingers or hands come in starting or attempting to operate the saw . contact with the rotating saw blade.
  • Page 27 OPERATION (ELECTRIC) Adjust the cutting depth by pulling up or down on the Cutting Head Handle (Figure 21). This saw is designed, and is best utilized as a " Chop-Saw ". Once the mounting plate release/lock lever is released, the optimum cutting action is attained by using the Raise/Lower Handle to rotate down onto the material to be cut.

  • Page 28: Operation (Electric)

    OPERATION (GASOLINE) START-UP GASOLINE ENGINE 1. Place the fuel valve lever (Figure 24) to the "ON" position. WARNING Read and fully understand this manual before starting or attempting to operate the saw . Before starting the saw's electric motor make sure that the Safety , General Information , Inspection and Pre-setup sections have been completed and understood.
  • Page 29 OPERATION (GASOLINE) 4. Rotate the throttle lever (Figure 27) halfway between fast and slow for starting. All cutting is done at full throttle . The WARNING engine governor speed is factory set to ensure optimum ALWAYS cut with the saw at FULL THROTTLE. Attempting to blade operating speeds.

  • Page 30: Maintenance

    MAINTENANCE (SAW) Gasoline Powered Saws - To adjust belt tension, loosen the MAINTENANCE four (4) jackshaft mounting bolts and remove the belt guard. A good preventive maintenance program of regular inspection Screw the adjusting bolt back to increase the tension. Proper and care will increase life and improve the performance of the belt tension is 4-5 lbs.
  • Page 31 MAINTENANCE (SAW) CAUTION: CAUTION: CAUTION: 13. Replace the spindle bearings as soon as they begin to make CAUTION: CAUTION: any strange noises. Worn bearings can destroy blades very When loosening the handle lock, hold onto quickly. the front of the motor/engine plate handle to prevent the plate from raising rapidly, possible 14.
  • Page 32 MP1 — MAINTENANCE (ENGINE) ENGINE MAINTENANCE Perform engine maintenance procedures as referenced by Table 6 below: t n i ) 3 ( l i O r i A ) 1 ( g i t l l A & s t l i l o s n i r e t...
  • Page 33 MP1 — MAINTENANCE (ENGINE) MAINTENANCE DANGER: DANGER: DANGER: DANGER: DANGER: Perform the engine maintenance procedures as indicated below: DO NOT use gasoline as a cleaning solvent, DAILY because that would create a risk of fire or ■ Thoroughly remove dirt and oil from the engine and control explosion.

  • Page 34: Electric Motor Wiring Diagram

    WIRING DIAGRAM - ELECTRIC MOTOR Figure 34. Electric Motor Wiring Diagram PAGE 34 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 35 NOTES MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 35...

  • Page 36: Troubleshooting (Blade)

    TROUBLESHOOTING - BLADE Consult Discount-equipment for correct blade. Try cutting a i r very soft material (sandstone, silica brick, cinder block) to "Redress" the blade. h s i . t l ? t l o l s n i t l l i t s n i i f f...

  • Page 37: Troubleshooting (Electric Motor)

    TROUBLESHOOTING - ELECTRIC MOTOR y l r e v i . d r t i w v i t c t i . y r t i w r t c a c i i t c r t c a c i e i f i e c i...

  • Page 38: Troubleshooting (Gasoline Engine)

    TROUBLESHOOTING - GASOLINE ENGINE c i f t l u i t i n i r b i t i n i s o o i t i c a l o i t i l i a l i w .
  • Page 39 TROUBLESHOOTING - GASOLINE ENGINE n i t i t a f s i s u j e r r v e l . r e o i t u l f i r p v i t c a l o i t i l f l t a r...

  • Page 40: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.

  • Page 41: Suggested Spare Parts

    SUGGESTED SPARE PARTS MP1 MASONRY SAW 1 TO 3 UNITS MP1 MASONRY SAW 1 TO 3 UNITS Electric Motor Models Gasoline Engine Model Qty. Description Qty. Description 2 .... 15503 ....KNOB, COMFORT GRIP 2 .... 15503 ....KNOB, COMFORT GRIP 2 ....
  • Page 42 NAME PLATE AND DECALS NAMEPLATE AND DECALS PAGE 42 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 43 DECAL, ELECTRIC CORD WARNING ....1 ..ELECTRIC MODELS ONLY PLATE, MODEL/SERIAL NUMBER ....1 ..CONTACT DISCOUNT-EQUIPMENT. 25349-001 DECAL, GUARD WARNING 38239 DECAL, MULTIQUIP 20525 DECAL, PROP 65 22122-001 DECAL, SERIOUS INJURY WARNING MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 43...
  • Page 44 TRAY ASSY. TRAY ASSY. PAGE 44 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 45 TRAY ASSY. TRAY ASSY. PART NO. PART NAME QTY. REMARKS 29695-351 TRAY, WATER 0105 SCREW. HHC 5/16 - 18 X 1-1/2 29685-001 ARM, BLADE HEIGHT ADJST. 08233-005 NUT, LOCK 5/16 - 18 GRIPCO 23853-001 SNAP HOOK, SHOWER CURTAIN 23848-001 CURTAIN, SPLASH 23858-001 BOLT, WIRE EYE 1456...
  • Page 46 CART ASSY. CART ASSY. PAGE 46 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 47 CART ASSY. CART ASSY. PART NO. PART NAME QTY. REMARKS 23804-002 MAT, RUBBER V-RIB 11.91 X 10.10 23804-001 MAT, RUBBER V-RIB 5.79 X 10.10 24569-001 INSERT 24289-001 CART, CONVEYOR 0730 SCREW, HHC 1/4 - 20 X 1 08233-004 NUT, LOCK 1/4 - 20 GRIPCO 23793-001 WHEEL, CONVEYOR CART 23796-001...
  • Page 48 MOTOR PLATE & SHAFT ASSY. MOTOR PLATE & SHAFT ASSY. PAGE 48 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 49 MOTOR PLATE & SHAFT ASSY. MOTOR PLATE & SHAFT ASSY. PART NO. PART NAME QTY. REMARKS 26138-001 GRIP, HAND 29707-351 PLATE, ELECTRIC MOTOR 29708-351 PLATE, GASOLINE ENGINE 23846-001 SPRING, 6 X 1.5 X 1.77 WIRE 12391-004 WASHER, FLAT 1/4 AN970-4 0181 B WASHER, LOCK 1/4 0131 A...
  • Page 50 ENGINE HONDA 5.5 H.P. ENGINE HONDA 5.5 H.P. 15 16 PAGE 50 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 51 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...
  • Page 52 ENGINE HONDA 5.5 H.P. ENGINE HONDA 5.5 H.P. PART NO. PART NAME QTY. REMARKS 22052-404 ENGINE, HONDA 5.5 H.P. 2623 SCREW, HHC 5/16 - 18 X 1-1/4 0161 C WASHER, LOCK 5/16 0300 B WASHER, FLAT 5/16 29724-001 BRACKET, MOUNTING 27058-001 SCREW, SQHS 3/8 - 16 X 2 1456...
  • Page 53 ELECTRIC MOTOR ELECTRIC MOTOR PAGE 52 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 54 ELECTRIC MOTOR ELECTRIC MOTOR PART NO. PART NAME QTY. REMARKS 23871-403 ELECTRIC MOTOR, 1-1/2 HP 25140-402 ELECTRIC MOTOR, 2 HP 0627 KEY, 3/16 X 1-1/4 23863-001 PULLEY (MOTOR) 08696-006 SCREW, SHS 1/4 - 20 X 3/8 29053-501 BELT GUARD 521003 BELT - AX-34 0948 WASHER, FLAT 1/4...
  • Page 55 WATER PUMP ASSY. (GASOLINE ONLY) WATER PUMP ASSY. (GASOLINE ONLY) PAGE 54 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 56 WATER PUMP ASSY. (GASOLINE ONLY) WATER PUMP ASSY. (GASOLINE ONLY) PART NO. PART NAME QTY. REMARKS 28917-001 PULLEY, WATER PUMP 3" 10138 SCREW, SHS 1/4 - 20 X 1/2 28910-001 PUMP SHAFT 25799-001 HAND GRIP 10120-010 SCREW, RHM 1/4 - 20 X 5/8 28964-001 BRACKET, PUMP MOUNT 0166 A...
  • Page 57 SUPPORT STAND ASSY. SUPPORT STAND ASSY. (Option) PAGE 56 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 58 SUPPORT STAND ASSY. SUPPORT STAND ASSY. (Option) PART NO. PART NAME QTY. REMARKS 23748-351 STAND ASSEMBLY OUTER 23747-351 STAND ASSEMBLY INNER 25396-001 PLATFORM STAND 2X4 TREX WOOD POLYMER 26045-001 BUSHING 07030-006 WASHER, FLAT 3/8" 06501-010 SCREW, HHCS 3/8-16 X 1-1/4 08233-006 LOCK NUT 3/8-16"...
  • Page 59 HONDA GX160K1QXC9 — AIR CLEANER ASSY. AIR CLEANER (CYCLONE) ASSY. PAGE 58 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 60 HONDA GX160K1QXC9 — AIR CLEANER ASSY. AIR CLEANER (CYCLONE) ASSY. PART NO. PART NAME QTY. REMARKS 16271ZE1000 GASKET, ELBOW 17210ZE1505 ELEMENT, AIR CLEANER (DUAL) .... 1 ..INCLUDES ITEMS W/ 17218ZE1505 FILTER, OUTER 17219733010 GASKET, AIR CLEANER COVER 17230ZE1841 COVER, AIR CLEANER (DUAL) 17232891000 GROMMET, AIR CLEANER 17238ZE7010...
  • Page 61 HONDA GX160K1QXC9 — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 60 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 62 HONDA GX160K1QXC9 — CAMSHAFT ASSY. CAMSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 14100ZE1812 CAMSHAFT ASSEMBLY ....... 1 ..INCLUDES ITEMS W/ 14410ZE1010 ROD, PUSH 14431ZE1000 ARM, VALVE ROCKER 14441ZE1010 LIFTER, VALVE 14451ZE1013 PIVOT, ROCKER ARM 14568ZE1000 SPRING, WEIGHT RETURN 14711ZF1000 VALVE, INTAKE 14721ZF1000...
  • Page 63 HONDA GX160K1QXC9 — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 62 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 64 HONDA GX160K1QXC9 — CARBURETOR ASSY. CARBURETOR ASSY. PART NO. PART NAME QTY. REMARKS 16010ZE1812 GASKET SET 16011ZE0005 VALVE SET, FLOAT 16013ZE0005 FLOAT SET 16015ZE0831 CHAMBER SET, FLOAT 16016ZH8W01 SCREW SET 16024ZE1811 SCREW SET, DRAIN ......1 ..... INCLUDES ITEMS W/ % 16028ZE0005 SCREW SET B ........
  • Page 65 HONDA GX160K1QXC9 — CONTROL ASSY. CONTROL ASSY. PAGE 64 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 66 HONDA GX160K1QXC9 — CONTROL ASSY. CONTROL ASSY. PART NO. PART NAME QTY. REMARKS 16500ZH8853 CONTROL ASSEMBLY, CYCLONE ..... 1 ..INCLUDES ITEMS W/ 16551ZE0010 ARM, GOVERNOR 16555ZE1000 ROD, GOVERNOR 16561ZE1020 SPRING, GOVERNOR 16562ZE1020 SPRING, THROTTLE RETURN 16571ZH8020 LEVER, CONTROL 16574ZE1000 SPRING, LEVER 16575ZH8000 WASHER, CONTROL LEVER...
  • Page 67 HONDA GX160K1QXC9 — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PAGE 66 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 68 HONDA GX160K1QXC9 — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PART NO. PART NAME QTY. REMARKS 11300ZE1641 COVER ASSY., CRANKCASE U- TYPE ....1..... INCLUDES ITEMS W/ 11381ZH8801 GASKET, CASE COVER (NON-ASBESTOS) 15600ZE1003 CAP ASSEMBLY, OIL FILLER ........1..... INCLUDES ITEMS W/ # 15600ZG4003 CAP ASSEMBLY, OIL FILLER ........
  • Page 69 HONDA GX160K1QXC9 — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 68 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 70 HONDA GX160K1QXC9 — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 13310ZE1601 CRANKSHAFT (Q- TYPE) 90745ZE1600 KEY 4.78X4.78X38 MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 69...
  • Page 71 HONDA GX160K1QXC9 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 70 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 72 HONDA GX160K1QXC9 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PART NO. PART NAME QTY. REMARKS 12000ZH8811 CYLINDER ASSEMBLY , OIL ALERT ..1 ..INCLUDES ITEMS W/ 15510ZE1033 SWITCH ASSEMBLY, OIL LEVEL 16510ZE1000 GOVERNOR ASSEMBLY ......1 ..INCLUDES ITEMS W/ # 16511ZE1000 WEIGHT, GOVERNOR 16512ZE1000...
  • Page 73 HONDA GX160K1QXC9 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 72 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 74 HONDA GX160K1QXC9 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 12210ZH8000 CYLINDER HEAD ........1 ..INCLUDES ITEMS W/ 12204ZE1306 GUIDE, VALVE OS (OPTIONAL) 12205ZE1315 GUIDE, EXHAUST VALVE OS (OPT.) ..1 ..INCLUDES ITEMS W/ # 12216ZE5300 CLIP, VALVE GUIDE 12251ZF1800...
  • Page 75 HONDA GX160K1QXC9 — FAN COVER ASSY. FAN COVER ASSY. PAGE 74 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 76 HONDA GX160K1QXC9 — FAN COVER ASSY. FAN COVER ASSY. PART NO. PART NAME QTY. REMARKS 19610ZE1000ZA COVER, FAN *R8* BRIGHT RED 19611ZH8810 PLATE, SIDE (OIL ALERT) 90601ZH7013 CLIP, HARNESS 19630ZH8000 SHROUD 32197ZH8003 SUB- HARNESS 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP 36100ZH7003 SWITCH ASSEMBLY, ENGINE STOP 90013883000 BOLT, FLANGE 6X12 (CT200)
  • Page 77 HONDA GX160K1QXC9 — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 76 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 78 HONDA GX160K1QXC9 — FLYWHEEL ASSY. FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 13331357000 KEY, SPECIAL WOODRUFF 25X18 19511ZE1000 FAN, COOLING 28451ZH8003 PULLEY, STARTER 31100ZE1010 FLYWHEEL 31100ZE1810 FLYWHEEL, LAMP 90201878003 NUT, SPECIAL 14MM MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 77...
  • Page 79 HONDA GX160K1QXC9 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 78 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 80 HONDA GX160K1QXC9 — FUEL TANK ASSY. FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 16854ZH8000 RUBBER, SUPPORTER 107MM 16955ZE1000 JOINT, FUEL TANK 17510ZE1020ZA TANK, FUEL *NH31* MCKINLEY WHITE 17620ZH7023 CAP, FUEL FILLER 17631ZH7003 GASKET, FUEL FILLER CAP 89218ZE1000 WRENCH, SPARK PLUG 91353671003 O-RING 13.5X1.5 (ARAI) 9405006000...
  • Page 81 HONDA GX160K1QXC9 — IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 80 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 82 HONDA GX160K1QXC9 — IGNITION COIL ASSY. IGNITION COIL ASSY. PART NO. PART NAME QTY. REMARKS 30500ZE1033 COIL ASSEMBLY, IGNITION 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 36101ZE1010 WIRE, STOP SWITCH 370MM 90121952000 BOLT, FLANGE 6X25 MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 81...
  • Page 83 HONDA GX160K1QXC9 — MUFFLER ASSY. MUFFLER ASSY. PAGE 82 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 84 HONDA GX160K1QXC9 — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 18310ZE1821 MUFFLER, SILENT 18315ZE1000 STAY, MUFFLER 18320ZF1H51 PROTECTOR, MUFFLER 18331883810 CAP, MUFFLER 18355ZE1810 ARRESTER, SPARK (SILENT) 18381ZH8800 GASKET, MUFFLER 90016ZE1000 BOLT, FLANGE 6X13 90050ZE1000 SCREW, TAPPING 5X8 90055ZE1000 SCREW, TAPPING 4X6 94001080000S...
  • Page 85 HONDA GX160K1QXC9 — PISTON AND RINGS ASSY. PISTON AND RINGS ASSY. PAGE 84 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 86 HONDA GX160K1QXC9 — PISTON AND RINGS ASSY. PISTON AND RINGS ASSY. PART NO. PART NAME QTY. REMARKS 13010ZF1023 RING SET, PISTON (STANDARD) 13010ZH8941 RING SET, PISTON (STANDARD 13011ZF1023 RING SET, PISTON (OS 0.25) (OPTIONAL) 13011ZH8941 RING SET, PISTON (OS 0.25) (OPTIONAL) 13012ZF1023 RING SET, PISTON (OS 0.50) (OPTIONAL) 13012ZH8941...
  • Page 87 HONDA GX160K1QXC9 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PAGE 86 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 88 HONDA GX160K1QXC9 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. PART NO. PART NAME QTY. REMARKS 28400ZH8013ZA STARTER ASSY., RECOIL *R8*BRIGHT RED ..... 1 ..INCLUDES ITEMS W/ 28410ZH8003ZA CASE, RECOIL STARTER *R8* BRIGHT RED 28420ZH8013 REEL, RECOIL STARTER 28422ZH8013 RATCHET, STARTER 28433ZH8003 GUIDE, RATCHET 28441ZH8003...
  • Page 89 HONDA GX160K1QXC9 — GASKET KIT ASSY. GASKET KIT ASSY. NO ART WORK PAGE 88 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 90 HONDA GX160K1QXC9 — GASKET KIT ASSY. GASKET KIT ASSY. PART NO. PART NAME QTY. REMARKS 11381ZH8801 GASKET, CASE COVER (NON- ASBESTOS 12251ZF1800 GASKET, CYLINDER HEAD 12391ZE1000 GASKET, CYLINDER HEAD COVER 16212ZH8800 GASKET, INSULATOR 16221ZH8801 GASKET, CARBURETOR 18381ZH8800 GASKET, MUFFLER 06111ZH8405 GASKET KIT ............
  • Page 91 HONDA GX160K1QXC9 — LABELS ASSY. LABELS ASSY. PAGE 90 — MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10)
  • Page 92 HONDA GX160K1QXC9 — LABELS ASSY. LABELS ASSY. PART NO. PART NAME QTY. REMARKS 87521ZH8020 EMBLEM, 5.5 87522ZH9000 LABEL, CAUTION 87528ZE1810 MARK, CHOKE 87532ZH8810 MARK, OIL ALERT (E) 87534ZE1841 LABEL, AIR CLEANER CAUTION 87535ZE1840 MARK, AIR CLEANER SALES POINT MP1 — OPERATION AND PARTS MANUAL — REV. #3 (03/29/10) — PAGE 91...
  • Page 93 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

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