Troy-Bilt 663B­ —Pony Operator's Manual
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Troy-Bilt 663B­ —Pony Operator's Manual

Troy-Bilt 663B­ —Pony Operator's Manual

Rear-tine tiller
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For Parts Call 606-678-9623 or 606-561-4983
For Parts Call 606-678-9623 or 606-561-4983
Operator's Manual
Engine styles vary by model
IMPORTANT:READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available by contacting the service department at Troy-B­ilt LLC, P.O. B­ox 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019
PRINTE­D IN USA
www.mymowerparts.com
www.mymowerparts.com
Rear-tine Tiller Model
663B­ —Pony
663E­ —Pony
665B­ —ProLine
E­663E­ —Pony
FROM NO. 770-10597E­
®
®
®
®
E­S
10/20/2006

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Summary of Contents for Troy-Bilt 663B­ —Pony

  • Page 1 (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available by contacting the service department at Troy-B­ilt LLC, P.O. B­ox 361131 Cleveland, Ohio 44136-0019. TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019 PRINTE­D IN USA FROM NO.

  • Page 2: Table Of Contents

    For future reference, please copy the model number and the serial number of the equipment in the space below engine inforMaTion Copy Model Number Here Copy Serial Number Here TRoy-BILT LLC p. o. Box 3 6 1 1 3 1 www.troybilt.com CLEvELAND, oH 44136 330-558-7220...

  • Page 3: Safety

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 section safety This machine meets voluntary safety standard B­71.8 – 1996, which is sponsored by the Outdoor Power E­quipment Institute, Inc., and is published by the American National Standards Institute. safety alert symbol This is a safety alert symbol.

  • Page 4: Maintenance And Storage

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section 1: Safety 7. Take all possible precautions when b. Use shallower depth regulator set- 25. The battery on electric start model leaving the machine unattended. Stop the tings, working gradually deeper tillers contains sulfuric acid.
  • Page 5 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section 1: Safety 4. To reduce the chances of a fire deCals hazard, keep the engine free of grass, For your safety and the safety of others, leaves, or excessive grease. replacements if any decals are damaged or various safety message decals are on your missing.

  • Page 6: Assembly

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 section assembly HARDWARE BAG pARTS LIST WARNING Fig. To prevent personal injury or property Ref. Qty. Description damage, do not start the engine until all 3/8-16 x 1" Hex Hd. Screw assembly steps are complete and you have read and understand the safety and Keyed Washer...
  • Page 7 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Assembly 4. With the forward clutch cable (N, STEp 4: ATTACH FoRWARD Figure 2-4) on the inside of handle- CLUTCH CoNTRoL CABLE bar, position the handlebar ends on the 1.
  • Page 8 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Assembly CAUTIoN Incorrect cable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personal injury or property damage. 4.

  • Page 9: Features And Controls

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 features and Controls section WARNING Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this manual, the separate Engine owner’s manual, and on the decals on the machine.

  • Page 10: Engine Controls

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Features and Controls REvERSE CLUTCH CoNTRoL keyed washer into the slot. Tighten the height adjustment screw securely. The Reverse Clutch Control (C, Figure 3-1) controls the engagement of reverse 5.

  • Page 11: Operation

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 section operation Reverse Clutch Control Forward Clutch Wheel Gear Lever Control Lever Handlebar Height Adjustment Screw Forward Clutch WARNING Control Lever Before operating your machine, care- Depth Regulator Lever fully read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in...

  • Page 12: Operating The Tiller

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Operation operaTing The Tiller STARTING THE ENGINE (b) When the engine starts, release the key and it will return to the “RUN” The following steps describe how to start The following pages provide guidelines to setting.
  • Page 13 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Operation WARNING Before tilling, contact your telephone or utilities company and inquire if underground equipment or lines are used in your area. Their representative will be glad to answer your questions and tell you if any of their equipment or lines are buried underground on your property.
  • Page 14 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Operation & Tilling Tips Techniques Let the tiller do the work Avoid tilling soggy, wet soil • If the garden size will not permit lengthwise and then crosswise tilling, •...

  • Page 15: Tilling Tips

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Operation & Tilling Tips Techniques Clearing the tines Tilling on slopes • Terraces should be only 2-to-3 feet wide. Digging too far into the side of If you must garden on a moderate The tines have a self-clearing action the slope will expose poor subsoil that...

  • Page 16: Power Composting

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Operation poWer CoMposTing After tilling under crop residues, add • Ramps must be strong enough to more organic matter such as leaves, support the combined weight of the tiller Power composting simply means tilling grass clippings and even kitchen scraps.

  • Page 17: Maintenance

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 section Maintenance Tiller lubriCaTion CheCk hardWare WARNING At least every 10 operating hours, check B e f o r e i n s p e c t i n g , c l e a n i n g o r the unit for loose or missing hardware servicing the machine, shut off engine, (screws, bolts, nuts, hairpin cotters, etc.).

  • Page 18: Check For Oil Leaks

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.

  • Page 19: Engine Cleaning

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.
  • Page 20 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.
  • Page 21 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.
  • Page 22 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.
  • Page 23 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.
  • Page 24 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.

  • Page 25: Battery Maintenance

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.
  • Page 26 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.

  • Page 27: Tiller Attachments

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Section : Maintenance WARNING Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped.

  • Page 28: Parts List

    For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E HANDLEBAR ASSEmBLy and CoNTRoL LEvERS www.mymowerparts.com www.mymowerparts.com...
  • Page 29 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E HANDLEBAR ASSEmBLy and CoNTRoL LEvERS REF. pART REF. pART DESCRIpTIoN QTy. DESCRIpTIoN QTy. 1918801 Handlebars .......... GW-9057 Knob, Wheel Gear Control Lever ..= Grip 1186211 Hex Nut, 5/16-24 .........
  • Page 30 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E ENGINE, SUppoRT BRACkETS, pULLEyS, BELTS, BELT CovER Reverse Clutch Cable 8,43 11,32 20,45 (Screw, Ref. 47, secures Forward Clutch Cable –...
  • Page 31 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E ENGINE, SUppoRT BRACkETS, pULLEyS, BELTS, BELT CovER REF. pART REF. pART DESCRIpTIoN QTy. DESCRIpTIoN QTy. 710-0539 Screw, 3/8-24 x 1.75 (A) ....710-04459 Self-tapping Screw, #10-32 x 1/2, ..
  • Page 32 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E TRANSmISSIoN HoUSING, CovERS, SEALS, GASkETS, pLUGS NOTE 1: These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil.
  • Page 33 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E DRIvE SHAFT, INpUT pINIoN SHAFT and GEAR ASSEmBLIES REF. pART REF. pART DESCRIpTIoN QTy. DESCRIpTIoN QTy. mAIN DRIvE SHAFT INpUT pINIoN SHAFT & GEAR ASSEmBLy GW-1714 Bearing, Tapered Roller with Race ..
  • Page 34 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEmBLIES REF. pART REF. pART DESCRIpTIoN QTy. DESCRIpTIoN QTy. 721-04031 Oil Seal ..........GW-20712 Wheel Drive Clutch (cast-iron) ..
  • Page 35 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E BoLo TINES, WHEELS Hold With Blunt End Facing You NOTE 1: Custom Tilling Tines are available for your tiller. These are special hard-faced tines that are thicker than standard tines.
  • Page 36 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E BUmpER ATTACHmENT pART DESCRIpTIoN QTy. 749-04193 Bumper ..........712-04063 Lock Nut–Hex, Nylon, 5/16-18* ..710-0395 Screw–hex hd., 5/16-18 x 2-1/4 ..736-0119 Lockwasher–5/16 ......
  • Page 37 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Models 663B, 663E, 665B & E663E HooD, BRACkET and DEpTH REGULAToR Transmission 618-04359 REF. pART REF. pART DESCRIpTIoN QTy. DESCRIpTIoN QTy. 686-04078 Tine Hood ..........GW-9120 Retaining Ring (tolerance ring) ...
  • Page 38 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Model E663E www.mymowerparts.com www.mymowerparts.com...
  • Page 39 For Parts Call 606-678-9623 or 606-561-4983 For Parts Call 606-678-9623 or 606-561-4983 Parts List Model E663E ELECTRIC START ASSEmBLy REF. pART REF. pART DESCRIpTIoN QTy. DESCRIpTIoN QTy. 1186073 Carriage Screw, 1/4-20 x 1.25 ... 686-04024 Battery Bracket Assembly, Pony ..1186211 Hex Nut, 5/16-24 .......
  • Page 40 The provisions set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt LLC shall not be liable for any incidental or consequential damage or expense of any kind, including but not limited to cost of equipment rental, loss of profits, or costs of hiring services to perform tasks normally performed by the equipment.

This manual is also suitable for:

Pony 663eProline 665bE­663e­ —pony e­sPony es e663e

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