Troy-Bilt Pro Line 665B Operator's Manual
Rear-tine tiller
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TRnV BILT'"
Operator's Manual
Rear, tine Tiller Model
665B
IMPORTANT:READ
SAFETY
RULES AND INSTRUCTIONS
CAREFULLY
Warning: This unit is equipped with an internal combustion
engine and should not be used on or near any unimproved
forest-covered,
brush-
covered or grass-covered
land unless the engine's exhaust system is equipped with a spark arrester meeting applicable
local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available by contacting the service department
at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT
LLC, P.O. BOX 361131, CLEVELAND,
OH 44136-0019
PRINTED
IN USA
FROM NO. 770-10596
(11/2001)
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Summary of Contents for Troy-Bilt Pro Line 665B
- Page 1 (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019. TROY-BILT LLC, P.O.
- Page 2 For future reference, please copy the model number and the serial number of the equipment in the space below Copy Model Number Here Copy Serial Number Here O BILT" TROY-BILT P. O. BOX 361131 www.troybilt.com CLEVE_ND,OH_136 330-558-7220 866-840-648_ •...
- Page 3 Safety Reverse ClutchControl Forward Clutch This machine meets voluntary safety standard Control Lever \\\\\\ B71.8 - 1996, which is sponsored by the Outdoor _Wheel Gear Lever Power Equipment Institute, inc., and is published by the American National Standards Institute. ForwardClutch Control Lever WARNING Handlebar...
- Page 4 7. Take all possible precautions when f. Beforecontactinghard packedsoil 26. Batteriesproduceexplosivegases.Keep leaving the machine unattended.Stop the at the end of a row, reduceengine sparks,flame,and smoking materialsaway. engine. Disconnectspark plug wire and speed and lift handlebarsto raise Ventilatewhencharging batteriesor when tines out of the soil. move it away from the spark plug.
- Page 5 DECALS For your safety and the safety of others, various safety messagedecals are on your unit (see Figure1-2). Keep the decals clean and legible at all times. Contact your local service dealer or the Factory for replacements if any decals are damaged or missing. Refer to the Parts List in this manual for decal locations, part numbers and ordering instructions.
- Page 6 Assembly HARDWARE BAG PARTS LIST Fig. To prevent personal injury or property Ref. Qty. Description damage, do not start the engine until all 3/8-16 x 1"Hex Hd. Screw assembly steps are complete and you have read and understand the safety and KeyedWasher Wheel Gear Lever Knob operating instructionsin this Manual.
- Page 7 STEP 3: ATTACH REVERSE 2. Theforward clutch control cable (with CLUTCH CONTROL CABLE attached spring) is hanging loosely near the right-side wheel. Being careful not to 1. Carefully unwrap the reverse clutch kink or stretch the cable, insert the z-con- control cable (H, Figure 2-5) from its ship- nector (L, Figure2-7 - end of the spring) ping position and route it up along the...
- Page 8 STEP 5: CHECK TRANSMISSION GEAR OIL LEVEL The transmission was filled with gear oil at the factory. However, be sure to check the oil levelat this time to make certain it is correct. IMPORTANT:Do not operatethe tiller if the gear oil level is low. Doing so will result in severe damageto the transmis- Figure2-12: Attach Wheel GearLever.
- Page 9 Featuresand Controls 2. Lift and hold one or both of the levers against the handlebar grips to engage the Before operating your machine, care- wheels and tines. fully read and understand all safety, 3. ReleaseBOTHlevers to disengage controls and operating instructions in (stop) the wheels and tines.
- Page 10 HANDLEBAR HEIGHT ADJUSTMENT ENGINE CONTROLS The handlebar height is adjustable to four Referto the engine manufacturer's Engine different settings. When setting the Owner's Manual (included in the tiller liter- height, keep in mind that the handlebars ature package)to identify the controls on will be lower when the tines are engaged your engine.
- Page 11 Operation Reverse ClutchControl eel Gear Lever Before operatingyour machine, carefully ControlLever _Forward Clutch read and understandaii safety (Section ControlLever Handlebar Height 1), controls (Section 3) and operating instructions (Section 4) in this Manual, AdjustmentScrew in the separate Engine Owner's Manual, Jlator Lever and on the decals on the machine.
- Page 12 (b) Use the recoil starter rope to start (a) Pull up and hold one or both of the (b) Stop all forward motion before the engine as instructed in the separate Forward Clutch Control Levers against reversing. Lift the handlebarswith one Engine Owner's Manual.
- Page 13 TILLING TIPS & TECHNIQUES • Avoid the temptation to push down on the handlebars in an • Avoid trying to dig too deeply too quickly, especially when busting sod or whentilling soil that hasn't beentilled for some attempt to force the tiller to dig deeper, Doing so takes the weight off the powered wheels, causing them to lose traction, time.
- Page 14 TILLING TIPS & TECHNIQUES (cont.) Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves,grass clippings and cover crops. This materialwill decomposeduring the non-growingseasonand add importantnatural nutri- When power composting, do not keep ents to the soil.
- Page 15 TILLING TIPS & TECHNIQUES (cont.) Terrace Gardening(continued) • To createa terrace, start at the top of the slope and work down. Go back and forth O]_J'_ acrossthe first row as shown in Figure4-10. 4z,_z_ • Eachsucceedinglower terrace is started by walking below the terrace you're prepar- o_J_'_ ing.
- Page 16 Maintenance CHECK FOR OIL LEAKS Beforeeach use, check tiller for signs of Before inspecting, cleaning oil leakage--usually a dirty, oily accumu- servicing the machine, shut off engine, lation either on unit or on floor where it wait for all moving parts to come to a has been parked.
- Page 17 Beforeinspecting, cleaningor servicingthe machine, shut off engine, wait for all movingparts to cometo a completestop, remove ignition key on electric start models, disconnectspark plug wire and movewire away from spark plug. Failure to follow these instructionscan result in serious personalinjury or propertydamage. ENGINE OIL SERVICE SPARK ARRESTER SCREEN SERVICE 2.
- Page 18 Beforeinspecting,cleaning or servicingthe machine, shut off engine, wait for all movingparts to cometo J a completestop, remove ignition key on electric start models, disconnectspark plug wire and move wire J away from sparkplug. Failure to follow these instructionscan result in serious personalinjuryor propertydamage. wheels roll freely when the Wheel Gear 4.
- Page 19 Beforeinspecting, cleaningor servicingthe machine, shut off engine, wait for all movingparts to cometo a completestop, remove ignition key on electric start models, disconnectspark plug wire and movewire away from spark plug. Failure to follow these instructionscan result in serious personalinjury or propertydamage. CHECKING AND ADJUSTING extended coil is 2-1/2"...
- Page 20 to a completestop, remove ignition key on electric start models, disconnectspark plug wire and move wire away from spark plug. efore inspecting,cleaning or servicingthe machine, shut off engine, wait for all moving parts to come Failure to follow these instructionscan result in seriouspersonal injuryor propertydamage. 2-1/2"...
- Page 21 Beforeinspecting, cleaningor servicingthe machine, shut off engine, wait for all movingparts to cometo a completestop, remove ignition key on electric start models, disconnectspark plug wire and movewire away from spark plug. Failure to follow these instructionscan result in serious personalinjury or propertydamage. 7.
- Page 22 Beforeinspecting,cleaning or servicingthe machine, shut off engine, wait for all movingparts to cometo J a completestop, remove ignition key on electric start models, disconnectspark plug wire and move wire J away from sparkplug. Failure to follow these instructionscan result in serious personalinjuryor propertydamage. INSTALLING REVERSE CLUTCH BELT 6.
- Page 23 TROUBLESHOOTING Before performing any troubleshooting procedures, refer to the appropriate safety, operating or maintenance instructions in this Manual or in the Engine Owner's Manual. Contact your local authorized engine service dealer for engine service. Contact your local authorized tiller dealer or the factory for all other service problems. PROBLEM POSSIBLE CAUSE CORRECTION...
- Page 24 Model 665B DRAWINGNO. 1...
- Page 25 Model 665B PARTSLIST- DRAWINGNO. 1 PART PART DESCRIPTION QTY. DESCRIPTION QTY. 1918791 1186211 Handlebars-(IncL R efs.2, 3 and 3A)... HexNut, 5/16-24 -Wheel gear GW-9126 Grip ............. 2 cable adjustment ......777120939 710-0216 Decal-Operator control panel ....1 HexHd. Screw, 3/8-16 x 3/4"....777D05554 736-0169 Decal-Logo .........
- Page 26 Model 665B DRAWINGNO. 2 TRANSMISSION PART PART DESCRIPTION QTY. DESCRIPTION QTY. 1917143 GW-9120 Hood-Tine cover, with hinged flap Ring-Retaining, tolerance ring .... GW-9119 (Incl. Ref. !7) ........Knob-Depth regulator (IncL Ref. 11).. 736-0169 710-3005 Lockwasher, 3/8 ........Hex Hd. Screw, 3/8-!6 x 1-!/4"..GW-2527 GW-11!3-1 Bracket-Hood &...
- Page 27 Model 665B DRAWINGNO. 3 Assembled Internally Wheel Shaft Parts ECCENTRIC SHAFT ASSEMBLY PART PART DESCRIPTION QTY. DESCRIPTION QTY. GW-9621 OilSeal..........2 GW-207!2 Clutch-Wheel drive,castiron.... 1909950 GW-20879 Eccentric Shaft-Wheel c lutch.... Ring-Retaining, h eavy-duty, ext..GW-1166-1 GW-1442 Pin-Eccentric shaft......Shim-l-I/64 I.D.,.062thick..... A/R GW-1166-2 GW-9055 Shim-asabove,but .030thick..
- Page 28 Model 665B DRAWINGNO. 4 Clutch Cable...
- Page 29 Model 665B PARTSLIST- DRAWINGNO. 4 REF. PART REF. PART DESCRIPTION QTY. DESCRIPTION QTY. GW-20339 Engine - standardrecoilstart .... Guard, Belts/Pulleys......712-3009 1917326 Bracket, C lutchCable ......1 HexNut, 5/16-18 ........ 736-0119 Lockwasher-5/16 ........ 6 1186329 Hex FlangeScrew, 5/16-18 x 3/4"..1916797 710-0!07 HexHd.Screw,5/16-24x !/2 .....
- Page 30 Model 665B DRAWING NO.5 NOTE1-Shim between drive shaft rear bearing and rear bearing cap to achieve 5-to-10 thousandths of an inch (.005- INPUT PINION SHAFT& .010) end play on drive shaft. GEAR ASSEMBLY PART PART DESCRIPTION QTY. DESCRIPTION QTY. INPUT PINIONSHAFT& GEARASSEMBLY MAIN DRIVE SHAFT ASSEMBLY GW-1714 GW-9572...
- Page 31 Model 665B DRAWING NO. 6 FORWARD BLUNT END TOWARDS RtGP_T HAND TINE LEFT HAND ]{NE t=p, ot_r/ FL'_WA'RD PART PART DESCRIPTION QTY. DESCRIPTION QTY. 710-3105 HexHd.Screw,3/6-16x1-1/4*....16 right sides..........2 1901118 GW-1270-2A BoloTine-single,right handtine usedon left Replacement set of 16 BoloTines- includes sideof tiller (Incl.two of eachRef.No.'s eighteachof right handand left handtines, and sixteeneachof Ref.No.'s1 and 3 ..
- Page 32 Model 665B DRAWING NO.7 MAIN SUPPORT& YOKE ASSEMBLY PART# 1904522001 2"-_lI\_\_. ROWMAR_RATTACHMENT(optlon)0EM2902575"'_ _'_'_:!r_iv _8_8 (Complete - Attaches to Furrower _tachment - BUMPER 0EM-290-254 Detail 10 11 HILLER/FURROWER ATTACHMENT(option) .._'--_ 0EM-290-251 (Viewed from front of tiller)
- Page 33 Model 665B PARTSLIST- DRAWINGNO. 7 PART PART DESCRIPTION QTY. DESCRIPTION QTY. Row Marker Attachment(option)- OEM-290-257 RowMarkerMainSupport & YokeAssembly - Part#1904522001 1904522 MainSupport& YokeAssy- 1186349 Screw-hex flanged locking, complete. I ncl.Ref.No/s 3/8-16 x 1-1/2"......10,!1,12,13,14,15,16,17 & 18... GW-1593 Stop Bar..........GW-1594 MarkerBlade-blade only....
- Page 34 Model 665B DRAWINGNO. 8 1 22 NOTE1: These screws are a special sealing screw that cannot be reused without risking the loss of transmission oil. 21 22 If these screws are loosened or removed, they must be replacedwith new hardware. See Note 1 See Note 1 PART...
- Page 35 NOTES...
- Page 36 Troy-Bilt LLC for the life of the tiller, to the original purchaser only. WHATISCOVERED Troy-Bilt LLC will, at its option, repair or replace any part found to be defective in material BY THIS WARRANTY or workmanship without charge for parts and labor_ This limited lifetime warranty also applies to non-powered attachments and accessories.