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Troy-Bilt 664D-Pony Operator's Manual

Troy-bilt real-tine tiller operator's manual
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Operator's Manual
Rear-tine Tiller Model
®
664D—Pony
IMPORTANT:READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019
PRINTED IN USA
FROM NO. 770-10597
(12/2001)

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Summary of Contents for Troy-Bilt 664D-Pony

  • Page 1 (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.

  • Page 2: Table Of Contents

    You can locate the model number by looking at the rear surface of the tine shield. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below TROY-BILT LLC P. O. BOX 3 6 1 1 3 1 www.troybilt.com...

  • Page 3: Safety

    Safety Alert Symbol This is a safety alert symbol. It is used in this manual and on the unit to alert you to potential hazards. When you see this symbol, read and obey the message that follows it. Failure to obey safety messages could result in personal injury or property damage.
  • Page 4 Section 1: Safety 7. Take all possible precautions when leaving the machine unattended. Stop the engine. Remove ignition key on electric start models. Disconnect spark plug wire and move it away from the spark plug. Move Wheel Gear Lever to ENGAGE. 8.

  • Page 5: Operating Symbols

    4. To reduce the chances of a fire hazard, keep the engine free of grass, leaves, or excessive grease. 5. Store gasoline in a cool, well-venti- lated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children.

  • Page 6: Assembly

    WARNING To prevent personal injury or property damage, do not start the engine until all assembly steps are complete and you have read and understand the safety and operating instructions in this Manual. INTRODUCTION Carefully follow these assembly steps to correctly prepare your tiller for use.
  • Page 7 4. With the forward clutch cable (N, Figure 2-4) on the inside of handlebar, position the handlebar ends on the outside of the two mounting tabs (M, Figure 2-3) on the transmission top cover. NOTE: The curved handlebar height adjustment bracket appears as shown in C, Figure 2-3 for non-electric start units.
  • Page 8 Section 2: Assembly CAUTION Incorrect cable adjustment could cause the wheels and tines to rotate unexpect- edly. Follow adjustment procedures carefully. Failure to do so could result in personal injury or property damage. 4. Check for correct spring/cable tension as instructed in Section 5, Checking and Adjusting Forward Clutch Belt Tension.

  • Page 9: Features And Controls

    Section Features and Controls WARNING Before operating your machine, care- fully read and understand all safety, controls and operating instructions in this Manual, the separate Engine Owner’s Manual, and on the decals on the machine. Failure to follow these instructions can result in serious personal injury.
  • Page 10 Section 3: Features and Controls REVERSE CLUTCH CONTROL The Reverse Clutch Control (C, Figure 3-1) controls the engagement of reverse drive to the wheels and tines. The revers- ing feature is used for maneuvering the tiller only – never engage the tines in the ground while going in the reverse direction.

  • Page 11: Operation

    WARNING Before operating your machine, care- fully read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner’s Manual, and on the decals on the machine. Failure to follow these instructions can result in serious personal injury.
  • Page 12 Section 4: Operation STARTING THE ENGINE The following steps describe how to start and stop the engine. Do not attempt to engage the tines or wheels until you have read all of the operating instruc- tions in this Section. Also review the safety rules in Section 1: “Safety”...
  • Page 13 Figure 4-2: Use one hand to guide tiller when moving forward. (b) As the tiller moves forward, relax and let the wheels pull the unit along while the tines dig. Walk behind and a little to one side of the tiller. Use a light but secure grip with one hand on the handlebars, but keep your arm loose.
  • Page 14 Section 4: Operation Tilling Tips Let the tiller do the work • While tilling, relax and let the wheels pull the tiller along while the tines do the digging. Walk on the side that is not yet finished (to avoid making foot- prints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand.

  • Page 15: Tilling Tips

    Tilling Tips Clearing the tines The tines have a self-clearing action which eliminates most tangling of debris in the tines. However, occasionally dry grass, stringy stalks or tough vines may become tangled. Follow these proce- dures to help avoid tangling and to clean the tines, if necessary.
  • Page 16 Section 4: Operation POWER COMPOSTING Power composting simply means tilling under and burying in the soil all manner of organic matter such as crop residues, leaves, grass clippings and cover crops. This material will decompose during the non-growing season and add important natural nutrients to the soil.

  • Page 17: Maintenance

    Section WARNING Before inspecting, cleaning servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on electric start models. Failure to follow these instructions can result in serious personal injury or prop- erty damage.
  • Page 18 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to WARNING come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
  • Page 19 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to WARNING come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
  • Page 20 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to WARNING come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
  • Page 21 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to WARNING come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
  • Page 22 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to WARNING come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
  • Page 23 Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to WARNING come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.
  • Page 24 Section 5: Maintenance Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to WARNING come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove the key from the keyswitch on units so equipped. Failure to follow these instructions can result in serious personal injury or property damage.

  • Page 25: Tiller Attachments

    PROBLEM POSSIBLE CAUSE Engine does 1. Spark plug wire disconnected. not start. 2. Engine Throttle Control Lever incorrectly set. 3. Fuel tank empty. 4. Choke control (if so equipped) in incorrect position. 5. Stale gasoline. 6. Dirty air filter(s). 7. Defective or incorrectly gapped spark plug. 8.
  • Page 26 Parts List Model 664D HANDLEBAR ASSEMBLY and CONTROL LEVERS (See page 32, Ref. 47, for attachment screw)

  • Page 27: Parts List

    Model 664D HANDLEBAR ASSEMBLY and CONTROL LEVERS REF. PART DESCRIPTION 1918811 Handlebars (Incl. Refs. 2, 3 & 3A) ... GW-9126 Grip ... 777I20938 Decal, Control Panel ... 777D05553 Decal, Model Name/Logo ... 1916784 Reverse Clutch Control Cable ... 1186347 Height Adjustment Screw ... GW-9955 Washer, Keyed...
  • Page 28 Parts List ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER Reverse Clutch Cable (Screw, Ref. 47, secures Forward Clutch Cable – page 30, Ref. 10) Model 664D...
  • Page 29 Model 664D ENGINE, SUPPORT BRACKETS, PULLEYS, BELTS, BELT COVER REF. PART DESCRIPTION Engine – standard recoil start ... Engine – electric start ... 1917326 Bracket, Clutch Cable ... 736-0119 Lockwasher–5/16... 710-0107 Hex Hd. Screw, 5/16-24 x 1/2 ... 777S30651 Decal, Hot Surfaces/Belt Warning ... 1917139 Cover (Incl.

  • Page 30: Parts List

    Parts List TRANSMISSION HOUSING, COVERS, SEALS, GASKETS, PLUGS REF. PART DESCRIPTION GW-9621 Oil Seal (Double Lip), Wheel Shaft ... 1105620 Pipe Plug, 1/4, ... 721-04001 Seal, Transmission Bore ... 1186329 Hex Flange Screw, 5/16-18 x 3/4* ... 1983632 Oil Seal, Input Pinion Shaft ... GW-11513 Transmission Cover (Incl.
  • Page 31 Model 664D REF. PART DESCRIPTION MAIN DRIVE SHAFT GW-1714 Bearing, Tapered Roller with Race ... GW-20718 Spur Gear ... GW-9301 Key, 3/16 sq. x 1 ... GW-11603 Main Drive Shaft (Drive shaft is one- piece with integral, single-lead, work-hardened front worm, and integral, six-lead, work-hardened rear worm.
  • Page 32 Parts List WHEEL SHAFT, ECCENTRIC SHAFT and TILLER SHAFT ASSEMBLIES REF. PART DESCRIPTION GW-9621 Oil Seal ... 1909950 Retaining Ring (heavy-duty, external) GW-1166-1 Shim, 1-1/64 I.D., .062" thick ... A/R GW-1166-2 Shim, as above, but .030" thick ... A/R GW-1166-3 Shim, as above, but .015"...
  • Page 33 Model 664D REF. PART DESCRIPTION 710-3105 Hex Hd. Screw, 3/8-16 x 1-1/4*... 16 GW-1270-2A Bolo Tine-single. Right hand tine used on left side of tiller. (Incl. two ea. Refs. 1 and 3) ... 712-0375 Hex Locknut, 3/8-16 ... 710-3096 Hex Hd. Screw, 3/8-16 x 2, Grade 8... GW-1270-1A Bolo Tine-single.
  • Page 34 Parts List Model 664D ROW MARKER ATTACHMENT (See Detail A) ROW MARKER ATTACHMENT – OEM-290-257 DETAIL A (Complete – Attaches to Furrower Attachment) MAIN SUPPORT/YOKE ASSEMBLY PART # 1904522001 BUMPER ATTACHMENT BUMPER OEM-290-254...
  • Page 35 Model 664D ROW MARKER ATTACHMENT & BUMPER ATTACHMENT PART DESCRIPTION Row Marker Attachment (option) – OEM-290-254 1904522001 Main Support & Yoke Assy– complete. (Incl. Ref. No.'s 10,11,12,13,14,15,16,17 & 18)... GW-1594 Marker Blade–blade only ... 1904524001 Marker Arm–main arm ... 1904523001 Marker Arm–extension arm with stop pin ...
  • Page 36 Parts List REF. PART DESCRIPTION 1917605 Tine Hood (Incl. hood flap and Ref.17) ... 710-0169 Lockwasher, 3/8... GW-2527 Bracket–hood & depth regulator (Incl. Ref. No. 9)... 1186328 Hex Flange Screw, 5/16-18 x 5/8* ... 712-0291 Hex Locknut, 1/4-20 ... 710-0597 Hex Hd.
  • Page 37 Model 664D REF. PART DESCRIPTION 1900771001 Furrower Blade ... 1186098 Carriage Bolt, 5/16-18 x 3/4 ... 1177548 Star Washer, External Tooth, 5/16... GW-9902 Plain Washer, 5/16 S.A.E... GW-9824 Wing Nut, 5/16-18... 1900773001 Hiller Wing, left... 1900774001 Hiller Wing, right ... 1900772001 Blade Mounting Bracket ...
  • Page 38 Notes...
  • Page 39 Notes...
  • Page 40 The provisions set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt LLC shall not be liable for any incidental or consequential damage or expense of any kind, including but not limited to cost of equipment rental, loss of profits, or costs of hiring services to perform tasks normally performed by the equipment.

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Pony 664d

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