Ferroli ECONCEPT 100 Instructions For Use, Installation And Maintenance
Premixed gas-fired heat generator with condensation
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Summary of Contents for Ferroli ECONCEPT 100
- Page 1 ECONCEPT 100 premixed gas-fired heat generator with condensation INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE...
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Page 2: Declaration Of Conformity
“This record must be completed and left with the end user”. Ferroli is a member of the Benchmark initiative and fully supports the aims of the programme. Benchmark has been introduced to improve the standards of installation and commissioning of central heating systems in the UK and to encourage the regular servicing of all central heating systems to ensure safety and efficiency. -
Page 3: Table Of Contents
ECONCEPT 100 1. OPERATING INSTRUCTIONS .............. 4 1.1 Introduction ....................4 1.2 Control panel ....................5 1.3 External control units................... 8 1.4 Switching on and off ..................9 1.5 Anomalies..................... 9 2. INSTALLATION.................. 10 2.1 General Instructions..................10 2.2 Connection in cascade ................. 10 2.3 Place of installation .................. -
Page 4: Operating Instructions
1. OPERATING INSTRUCTIONS 1.1 Introduction Dear Customer, Thank you for choosing Econcept 100, a FERROLI heat generator of the latest generation featuring ad- vanced design and cutting-edge technology. Econcept 100 is a high-efficiency modular heat generator for condensation premixed heating with very low emissions, running on natural gas or LPG. -
Page 5: Control Panel
ECONCEPT 100 1.2 Control panel From the control panel it is possible to display appliance operation status and set the operating parameters of the two heat exchanger + burner shells inside the module. At the control panel level, operation adjustment and display are entirely independent for the two internal boiler shells. - Page 6 ECONCEPT 100 Display of operation details The display shows appliance status during operation, without pressing any keys: Accessing the operational menu Press the “ - mode” key to access the operation menu. Press the “ - mode” key again to display the following parameters and information in sequence: *Important: For correct generator operation this parameter must remain set at “00”.
- Page 7 ECONCEPT 100 Adjustments Setting the system temperature To set the system delivery temperature on the single boiler shell, access the operational menu and press key to display parameter 1 - system delivery temperature. On pressing one of the keys, the display starts flashing and the delivery temperature setpoint is displayed.
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Page 8: External Control Units
ECONCEPT 100 1.3 External control units Cascade control unit (code 1KWMH18A) A cascade control unit enabling advanced management of the two internal boiler shells is available on request. One control unit can manage up to 5 internal boiler shells. Control unit/module combinations are given in the following table. -
Page 9: Switching On And Off
ECONCEPT 100 1.4 Switching on and off Ignition Check that any external system shut-off valves are open. Open the gas cock ahead of the generators, turn the main switch ON and press the ignition keys on the control panel. The boiler will run a self-test cycle of approx. -
Page 10: Installation
2.2 Connection in cascade Econcept 100 is a heat generator designed to operate separately or in cascade. If the heating power re- quired by the system exceeds 90.4 kW, two or more Econcept 100 generators can be connected in cascade (max. -
Page 11: Place Of Installation
ECONCEPT 100 2.3 Place of installation The generator can be installed directly outside or in a special room with ventilation openings to the outside as prescribed by current regulations. If there are several burners or exhauster units that can work together in the same room, the ventilation openings must be sized for simultaneous operation of all the units. - Page 12 ECONCEPT 100 Connection instructions Econcept 100 is equipped on the inside with 3 manifolds (gas, system delivery and return) and a condensate drain pipe that facilitate cascade connections and also connection of the single module to the system. The manifolds are sized for connecting up to 5 modules in series. The cabinet contains a set of flanges, seals and screws for the connection.
- Page 13 ECONCEPT 100 Plumbing connection using one or more generators with a direct pump Fig. 6b Condensate outlet connection using one generator Fig. 7 A - Place the pipe 1 Ø40 (not supplied) on the side of the generator. B - Slide the pipe 2 towards the side of the arrow for at least 2-3 cm to insert it in the pipe 1.
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Page 14: Electrical Connections
ECONCEPT 100 2.5 Electrical Connections The unit must be installed in conformity with current national and local regulations. Connections 230 Vac (6-pole connector) Connection to the power mains The generator must be connected to a single-phase power supply, 230 Volt-50 Hz, through the terminals , and N. - Page 15 ECONCEPT 100 Positioning the external sensor The external sensor should preferably be installed on the North, North-West wall or on the wall that most of the main living room faces. The sensor must never be exposed to early morning sun, and in general, it should not be exposed to direct sunlight;...
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Page 16: Flue Connection
ECONCEPT 100 2.6 Flue connection • Manifold, ducts and flue must be suitably sized, designed and constructed in compliance with current regulations. They must be made of suitable materials, i.e. resistant to heat and corrosion, smooth on the inside and airtight. In particular, joints must be condensate tight. Also make provision for adequate condensate drainage points, connected to a trap to prevent condensate in the flues from running into the generators. -
Page 17: Service And Maintenance
3.1 Adjustments All adjustment and conversion operations must be carried out by Qualified Personnel such as Local Technical Assistance Service personnel. Ferroli declines any liability for damage or injury caused by unqualified and unauthorized persons tampering with the appliance. Gas conversion The unit can run on Natural Gas or LPG and is factory-set for use with one of the two gases, as clearly shown on the packing and on the appliance dataplate. -
Page 18: System Start-Up
ECONCEPT 100 Boiler parameter adjustment Press the “mode” and keys at the same time for more than 3 seconds to access the boiler parameter menu. Then press to scroll through the parameters, whereas the set values can be modified with the keys. - Page 19 ECONCEPT 100 Before lighting the generator: • Open any shut-off valves between the generator and the systems • Check the tightness of the gas system, proceeding with caution and using a soap and water solution to detect any leaks in connections.
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Page 20: Maintenance
ECONCEPT 100 3.3 Maintenance The following operations are strictly reserved for Qualified Personnel, such as those of our Sales Organiza- tion or the local Customer Technical Assistance Service. Seasonal inspection of the generator and flue Have the following checks carried out at least once a year: •... -
Page 21: Troubleshooting
The following table gives details for solving problems signalled by the generator. Interventions on the unit must only be carried out by Qualified Personnel such as those of the FERROLI Customer Technical Assistance Service. For interventions on the unit that involve opening the generator, always request the... - Page 22 ECONCEPT 100...
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Page 23: Technical Characteristics And Data
ECONCEPT 100 4 TECHNICAL CHARACTERISTICS AND DATA 4.1 Dimensions and connections Øi150 Fig. 14 Keys 1 Gas inlet 2 System delivery 3 System return 4 Condensate drain... -
Page 24: General View And Main Components
ECONCEPT 100 4.2 General view and main components 175a 175b 188a 186a 188b 186b 114b 114a 14 b 14 a 252a 253b 252b 179a 179b 253b Fig. 15 The components marked with the letter A belong to the top boiler shell system; those marked with the letter B belong to the bottom shell. -
Page 25: Technical Data Table
ECONCEPT 100 4.3 Technical data table Powers Pmax Pmin Heat Output (Lower Heating Power - Hi) 92,0 13,8 Useful Heat Output 80°C - 60°C 90,4 13,6 Useful Heat Output 50°C - 30°C 96,8 14,4 Gas supply Pmax Pmin Gas nozzles G20... -
Page 26: Diagram Of Circulating Pump Losses Of Pressure / Head
ECONCEPT 100 4.4 Diagram of circulating pump losses of pressure / head The figure shows the diagram of the local circulating pump and pressure losses of the single exchanger bodies. Fig. 16 1 - 2 - 3 = Circulating pump speed... -
Page 27: Wiring Diagram
ECONCEPT 100 4.5 Wiring diagram Electronic board Heating circulating pump Water pressure switch Heating temperature sensor Transformer 220-240/300-330V Gas valve Return sensor Safety thermostat Ignition electrode Detection electrode PC connector Electronic controller Fig. 17 Cooling fan Switch... -
Page 28: Benchmark
2 6 7 BENCHMARK No. BENCHMARK Please add the first 4 digits of the Boiler serial No to complete the BENCHMARK No. GAS BOILER COMMISSIONING CHECKLIST C O L L E C T I V E M A R K BOILER SERIAL No. - Page 29 SIGNATURE SERVICE 10 SERVICE 9 DATE DATE ENGINEER NAME ENGINEER NAME COMPANY NAME COMPANY NAME TEL No. TEL No. CORGI ID CARD SERIAL No. CORGI ID CARD SERIAL No. COMMENTS COMMENTS SIGNATURE SIGNATURE FERROLI TECHNICAL HELPLINE - 08707 282 885...
- Page 32 Should you require help during installation call our Technical Helpline on 08707 282 885 option 1 To book a Ferroli service engineer call Ferroli caresafe on 08707 282 885 option 2 Phone numbers: Installer Service Engineer BECAUSE OF OUR CONSTANT ENDEAVOUR FOR IMPROVEMENT DETAILS MAY VARY SLIGHTLY FROM THOSE QUOTED IN THESE INSTRUCTIONS.
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