Optoma HD80 Service Manual
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Optoma HD80 Service Manual

Projection system
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SERVICE MANUAL

HD80 Series
HD80-LV Series
HD803-LV Series
Date
2007.07.19
2007.08.07
2007.10.07
2008.06.13
2009.4.27
2010.02.22
Copyright February, 2010. All Rights Reserved P/N: 36.87Z05G001
SI :
HD80/HD80-LV/HD803-LV Series
HD803-LV, HD806, HD800�-LV, HD803S
Revise Version
V1.0
V2.0
V3.0
V4.0
1. Add HD8000, HD800�, HD800�-LV, HD806,
2. Add "Re-write Display Hour" in CH 2.
V5.0
3. Modify "Auto Shut Down" in CH 3.
4. Modify "Light Leak" in CH 4-6.
Modify CH 4 "Defect specification table"
V6.0
TSE:
HD80, HD803, HD8000, HD800�
HD80-LV, HD8000LV, HD805S
Description
Initial Issue
Edit 2-1, 2-4, 2-11, 4-9
Add HD803
Add HD80-LV, HD803-LV
HD8000, HD800�, HD800�-LV, HD806,
HD803S, HD805S, HD8000LV.
Check:
Approved:

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Summary of Contents for Optoma HD80

  • Page 1: Service Manual

    SERVICE MANUAL HD80/HD80-LV/HD803-LV Series HD80 Series HD80, HD803, HD8000, HD800� HD80-LV Series HD80-LV, HD8000LV, HD805S HD803-LV Series HD803-LV, HD806, HD800�-LV, HD803S Date Revise Version Description 2007.07.19 V1.0 Initial Issue 2007.08.07 V2.0 Edit 2-1, 2-4, 2-11, 4-9 2007.10.07 V3.0 Add HD803 Add HD80-LV, HD803-LV 2008.06.13...
  • Page 2 (EMEA� (EMEA� 70.87Z29GR01 (USA/EUROPE/UK) ENGINE MODULE 70.87Z19GR01 70.87Z19GR01 70.87Z19GR01 (Others� COLOR WHEEL 70.85H24GR01 70.87Z40GR01 MODULE 48.87CDMGD01 48.87ZDMGD01 48.87CDMGD01 HD80 Series Comparison List Model HD80 HD8000 HD803 HD800X Part 80.87Z06G021 EMEA � FORMATTER 80.87Z06G003 80.87Z06G002 80.87Z06G011 80.87Z06G031 ( USA� � 70.87Z21GR01 (USA�...
  • Page 3 HD806 HD803-LV HD803S Part 70.87Z25GR01 (USA� SCALER 70.87Z35GR01 70.87Z25GR01 70.87Z26GR01 70.87Z35GR01 (EMEA� 70.87Z29GR01 (USA/EUROPE/UK) ENGINE 70.87Z29GR01 70.87Z19GR01 MODULE 70.87Z19GR01 (Others� 48.87CDMGD01 48.87ZDMGD01 HD80-LV Series Comparison List Model HD805S HD8000LV HD80-LV Part 70.87Z31GR01(USA) SCALER BD 70.87Z27GR01 70.87Z33GR01 70.87Z32GR01(EMEA) HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 4 Preface This manual is applied to HD80/HD80-LV/HD803-LV Series projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products.

  • Page 5: Table Of Contents

    Disassemble Fan Shetter1 Disassemble Ballast Disassemble Fan Shetter2 Disassemble Optical Module Disassemble Color Wheel 2-10 Disassemble DMD Chip 2-10 Disassemble Zoom Ring Cover 2-11 Disassemble LVPS 2-11 Disassemble Blower 2-12 Disassemble Bottom Cover Module & Elevator 2-12 HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 6 Test Equipment Needed Service Mode OSD Reset Test Condition Test Inspection Procedure PC Mode Calibration IRIS Test Optical Performance Measure 4-10 Video Performance 4-12 Other 4-13 Chapter 5 Firmware Upgrade Equipment Needed Setup Procedure Firmware Upgrade Procedure HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 7 Setup Procedure (HDMI1 Port� DDC Key-In Procedure (HDMI1 Interface� Make sure procedure Setup Procedure (HDMI2 Port� DDC Key-In Procedure (HDMI2 Interface� Make Sure Procedure Appendix A Recommended Spare Parts Appendix B Serial Number System Definition PCBA Code Definition HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 8: Chapter 1 Introduction

    - approx. 10 lbs (< 11lbs� Tilt Angle - +5/-2 degree with elevator mechanism - Universal AC 100--240V; 50 / 60 Hz with PFC input - Max. 430W (HD80/HD803/HD8000/HD800�� Max. 435W (HD80-LV/HD803-LV/HD8000LV/HD805S/ Power Supply HD806/HD800�-LV/HD803S� - provide for Philips 300W 1.3 arc UHP E21.8 lamp at brite mode,255W at ECO mode.
  • Page 9 Item Description HD80/HD803/HD8000/HD800�: - 1,0000:1 full on\full off (with high contrast iris setting�, - 4,000:1 (Maximum� - 2,500:1(HD80/HD8000/HD800��(Typical� (Typical� 2,200:1(HD803� (Typical� - 2,000:1 (Minimum� HD80-LV/HD8000LV/HD805S: - 7,000:1 full on\full off (with high contrast iris setting�, Contrast - 3,300:1 (Maximum� - 2,700:1 (Typical�...
  • Page 10 PAL : PAL B/D/I/G/H, PAL M, PAL N SECAM : SECAM B/D/G/K/L SDTV : 480i, 480p, 576i, 576p, HDTV : Video compatibility - HD80/HD803/HD8000/HD800�: 720p(50HZ�, 720p(60HZ�, 1080i(50HZ�, 1080i(60HZ� and 1080p(60HZ� - HD80-LV/HD8000LV/HD805S/HD803-LV/HD806/ HD800�-LV/HD803S: 7 2 0 p ( 5 0 H z � , 7 2 0 p ( 6 0 H z � , 1 0 8 0 i ( 5 0 H z � , 1080i(60Hz�, 1080P (50 &...

  • Page 11: Compatible Mode

    640x350 640x400 640x480 640x480 640x480 x480 640x480 x480 720x400 720x400 800x600 800x600 SVGA 800x600 800x600 800x600 1024x768 1024x768 �GA 1024x768 1024x768 W�GA* 1280x720 1280 x 768 W�GA 1280 x 768 1280x1024 S�GA 1280x1024 S�GA+ 1400x1050 U�GA 1600x1200 HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 12 1280 x 768 1280x720 1280x720 VESA S�GA+ 1400x1200 *MAC 1152x870 640x480 75.06 MAC G4 1024x768 Computer Compatibility (Digital) HD80/HD803/HD8000/HD800X Compatibility Resolution V-Sync [Hz] 640x480 640x480 640x480 640x480 800x600 SVGA 800x600 800x600 1024x768 1024x768 �GA 1024x768 1024x768 1280x768 W�GA 1280x768 HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 13 1280 x 720 1280 x 1024 1280 x 1024 S�GA+ 1400x1050 U�GA 1600x1200 HD80-LV/HD8000LV/HD805S/HD803-LV/HD806/HD800X-LV/HD803S Compatibility Resolution V-Sync [Hz] 800x600 VESA SVGA 800x600 800x600 1024x768 VESA �GA 1024x768 1024x768 VESA W�GA 1280 x 720 VESA S�GA+ 1400x1200 1920x1080 1920x1080 HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 14: Disassembly Process

    1. If you need to replace the scaler board, you have to record the lamp usage hour. 2. When changing new scaler board, you have to get into the service mode( please refer to the section 4-2) and choose "Temperature" , then hold the "Enter" key to adjust Left(-) and Right(+). HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 15: Disassemble Lamp Cover

    2-2 Disassemble Lamp Cover 1. Unscrew 2 screws on the lamp cover 2-3 Disassemble Lamp Module 1. Unscrew 2 screws on the lamp module HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 16: Disassemble Lens Shelter And Focus Ring

    2-5 Disassemble Top Cover Module 1. Unscrew 13 screws from the Bottom Cover. (as red circle� 2. Unscrew 2 screws from the Rear Cover. (as yellow circle� 3. Unplug 1 FPC Cable. 4. Push forward to remove the Top Cover HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 17: Disassemble Keypad Board

    Note: EMI type can be recycled. 2-7 Disassemble Vent 1. Unscrew 1 screw on the left vent (as red circle� 2. Remove the left vent 3. Unscrew 2 screws on the right vent (as yellow circle� 4. Remove the right vent HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 18: Disassemble Rear Cover

    2-8 Disassemble Rear Cover 1. Unscrew 4 hex screws (as red circle� 2. Remove the rear cover. 2-9 Disassemble Formatter Board 1. Unscrew 6 screws (as red circle� 2. Unplug 11 wires (as yellow square� 3. Remove the formatter board HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 19: Disassemble Iris Module

    1. Unscrew 1 screw (as red circle� 2. Unplug 1 FPC cable (as yellow square� 3. Remove the scaler board Note: The switch should be at “on”location when assembling or replacing the scaler board. (the same direction as red arrow point ) HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 20: Disassemble Fan Shetter1

    1. Unscrew 1 screw (as red circle� 2. Uplug 1 FPC calble (as yellow square� 3. Remove keypad connector board 4. Unscrew 1 screw (as blue circle� 5. Remove the shelter 6. Unscrew 3 screws (as green circle� 7. Remove the fan1 HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 21: Disassemble Ballast

    1. Unscrew 1 screw on the metal cover (as red circle� 2. Remove the Air-Duct first 3. Unscrew 4 screws on the ballast (as green circle� 4. Unplug 2 plugs (as yellow square� 5. Remove the ballast HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 22: Disassemble Fan Shetter2

    (as yellow circle� 4. Pull up to remove the airtight bracket and 2-15 Disassemble Optical Module 1. Unscrew 6 screws (as red circle� 2. Lift up the Optical Module Note: Avoid to touch the Optical glass part HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 23: Disassemble Color Wheel

    DMD mask - If there are scrapes or dirt on the DMD chip, use an electrostatic ion gun to clean it. - Double check and see if the pin is out of shape. HD80/HD80-LV/HD803-LV Series Confidential 2-10...

  • Page 24: Disassemble Zoom Ring Cover

    1. Unscrew 2 screws on the zoom ring cover (as red circle� 2. Remove the zoom ring cover 2-19 Disassemble LVPS 1. Unscrew 6 screws (as red circle� 2. Unplug 1 wire (as yellow square� 3. Lift up the LVPS HD80/HD80-LV/HD803-LV Series Confidential 2-11...

  • Page 25: Disassemble Blower

    2-20 Disassemble Blower 1. Unscrew 2 screws (as red circle� 2. Remove the blower 2-21 Disassemble Bottom Cover Module&Elevator 1. Unscrew 3 screws on the elevator (as red circle� HD80/HD80-LV/HD803-LV Series Confidential 2-12...
  • Page 26 3. When pressing the push button, the elevator foot will get loose and be easily to be pulled down to separate the elevator. 4. Take out the long spring and separate all parts of the elevator. HD80/HD80-LV/HD803-LV Series Confidential 2-13...

  • Page 27: Hd80/Hd80-Lv/Hd803-Lv Series Confidential

    - It should not have any abnormal color at the frame of the image by estimating through the eyes. Note: - Avoid over adjusting the rod. - After the opration, please use the glue to fix the screws. HD80/HD80-LV/HD803-LV Series Confidential 2-14...

  • Page 28: Re-Write Lamp Usage Hour

    Note: - Left key = decrease lamp hour Right key =increase lamp hour - Take HD80 for example, HD80-LV/ HD803-LV series is the same as HD80. 2-24 Re-write Display Hour 1. Get into service mode. 2. Use “Left” or “Right” key to re-write the display hour back to previous display hour.

  • Page 29: Chapter 3 Troubleshooting

    (Blue / Red) (Blue / Red) Standby State (input power cord) Warming (Blue) (Blue) Normal Mode (Blue) (Blue) Flashing Flashing Cooling Flashing (Blue) (Blue) Error (Lamp failed) (Red) Error Flashing (Fan failed) (Red) Error (Over Temp.) (Red) Light on Light off HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 30: Main Procedure

    Auto Shut Down b. Lamp LED flashes red - Check Fan - Check Scaler Board - Check Formatter Board c. Temp LED lights on red lights on red - Check Thermal Sensor - Check Thermal Switch - Check Fan HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 31 - Do �Reset (All data)�� of the OSD Menu - Ensure that the signal cables and source are work as well - Check Lamp Module - Check Color Wheel Image Flicker - Check DMD Board - Check Scaler Board - Check Formatter Board HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 32 Check Scaler Board - Control Panel a. Check IR connector b. Check Scaler Board - Do � Reset (All data)�� of the OSD Menu - Check Scaler Board Function Abnormal - Check Formatter Board - Check DMD Board HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 33 Procedure Symptom - Check IRIS module connector. IRIS Fail - Check IRIS module - Check Formatter Board. HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 34: Function Test & Alignment Procedure

    1. After final QC step, we have to erase all saved change again and restore the OSD default setting. The following actions will allow you to erase all end-users' settings and restore the default setting: (1) Please get into OSD menu. (2) Execute "Reset" function. HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 35: Test Condition

    After setting up the time, choose Burn-In mode and hit enter Screen Defects (While replacing DMD Chip, DMD BD and MB) Frame < Figure: Zone A, Zone B & Frame(as green line) Definition, Active area=Zone A+ Zone B > HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 36: Test Inspection Procedure

    (1) Select "Frequency" function to adjust the total pixel number of pixel clock in one line period. (2) Select "Tracking" function and use right or left arrow key to adjust the value to minimize video flicker. Master - Adjust Resync or Frequency/Tracking/ HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 37 ����� �� ����������Hz - Test Pattern: blue ��� Inspection item - �ark blemish check. Criteria - The dark blemish is unacceptable in zone A and Blue 60 no more than 4 in zone B under blue ��� pattern. HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 38 (Blur word on one of the corner after ad�ustment is acceptable. �owever, the word should at least be recogni�able.) Full screen HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 39: Calibration

    - �ake sure the PC mode functions well, includ- �ake sure the PC mode functions well, includ- ing that frequency and auto detected functions are workable. SMPTE RP-133 4-7 Calibration 1. YPbPr calibration Procedure - Test equipment: video generator. HD80/HD80-LV/HD803-LV Series Confidential 4-�...
  • Page 40 - Gray level should not have abnormal color or heavy lines. 2. PC calibration Procedure - Test equipment: video generator - Once main board is changed, PC calibration should be done as well. (�) Test signal analog: ����� ������������Hz ����� ������������Hz ����Hz HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 41: Defect Specification Table

    - Gray level should not have abnormal color or Gray level should not have abnormal color or heavy lines. Defect specification table Order Symptom Pattern Criteria � Bright pi��el ( dots) Gray ��� pattern A+B=�� A=�� � �ark pi��el(dots) White pattern B≤� HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 42: Iris Test

    Bright dot on frame Gray 10 pattern ≤� 4-8 IRIS Test Procedure - Get into the service mode - Press "Power","Left","Left" and "Up" continuous. - Select " IRIS 3 times test" founction, then the image will flash three times. HD80/HD80-LV/HD803-LV Series Confidential 4-�...

  • Page 43: Optical Performance Measure

    - Full white pattern - Use CL100 to measure brightness values of P1~P9. P1~P9. - Follow the brightness formula to calculate brightness values. ☼ Brightness Formula Full white pattern Avg. (P1+P2+P3+...+P9) x1.1 Criteria - 440 ANSI Lumens HD80/HD80-LV/HD803-LV Series Confidential 4-0...
  • Page 44 - Use CL100 to measure brightness values of P1~P9 (see image: full white). - Follow the Uniformity formula to calculate average values. ☼ Uniformity Formula ANSI Uniformity = Avg. (P1, P3, P7, P9) x 100% Criteria - 65 % HD80/HD80-LV/HD803-LV Series Confidential 4-...

  • Page 45: Video Performance

    3. HDTV/ Component Procedure - Test equipment: DVD player - Test signal: YCbCr/YPbPr Inspection item - HDTV performance test Inspection Distance - 1.8M ~2.5M Criteria - Check any abnoraml color, line distortion or any noise on the screen HD80/HD80-LV/HD803-LV Series Confidential 4-12...

  • Page 46: Other

    - The purpose of the DDC test is to verify the DDC1/DDC2B operation of the projector and to verify Plug & Play function. Acoustic - High pitch sound from cooling fan and color wheel is unac- ceptable. HD80/HD80-LV/HD803-LV Series Confidential 4-3...
  • Page 47 It should be locked in the correct place. Plastic parts All plastic parts can not be broken and damaged. Safety or warning All safety and warning label should be visible, including all label contents. Connector All interface connector should be complete and workable. HD80/HD80-LV/HD803-LV Series Confidential 4-4...

  • Page 48: Firmware Upgrade

    - Pixelworks - Appcode.HE� - Flasher.HE� - Flashall.inf - Flash Upgrader.exe Note: The FW upgrade procedure for HD80/HD80-LV/HD803-LV Series is the same. Here, we take HD80 as an example. Hardware : - Projector - Power Cord - RS232 9 pin cable (F to F� pin to pin (P\N 42.86603G001-A�...

  • Page 49: Setup Procedure

    RS232 Port by RS232 cable. 5-3 Firmware Upgrade Procedure 1. Get into the "In System Program" - Execute "FlashUpgrader.exe". 2. Firmware Upgrade - The window of FlashUpgrader shows up and click "Choose" to get the file directory. HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 50 3. Process - Select "appcode.inf" file and open it. 4. Process - Select the serial port which is connected to HD80. Don't use other baud rate than 115200, or the program may not work. - Click "Flash". 5. Process - Connect Power Cord to HD80, then do the upgrade process.

  • Page 51: Edid Upgrade

    Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its main board, the display device will show no image while the input source is digital signal. HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 52: Equipment Needed

    - EDID Fixture (JP3 must be closed� P/N:80.58704.001 - PC - DVI to DVI cable P/N:42.59902.012 - Power adapter for fixture and power cord Note: The EDID upgrade procedure for HD80/HD80-LV/HD803-LV Series are the same. Here, we take HD80 as an example. HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 53: Setup Procedure

    - In the port selection bar, please choose the port you're using. Example: if you use "COM2," choose COM2 in the port selection. - Click "Model." - Choose the EDID file that responses to the model you choose. HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 54 Analog” is shown on the screen, click “OK” button. 6. “Run” message will appear on the screen. “ 7. When the message “Please change the cable to Digital” is shown on the screen, follow procedure 6-4. “ HD80/HD80-LV/HD803-LV Series Confidential...

  • Page 55: Ddc Key-In Procedure

    Setup Procedure - Unplug VGA to DVI cable from fixture. - Connect P3 of the fixture with DVI port of HD80 by DVI to DVI cable. 2. Click “OK” button. 3. “Run” message will appear on the screen. 4. When the EDID program for VGA to DVI is completed, a message "OK"...
  • Page 56 - Press “Read” button to check EDID Information. 6. Check DVI-A EDID Information. - Choose “Anlog” and “Trans”in Read item. Unplug the DVI-DVI cable, then plug VGA-DVI cable. - Press “Read” button to check EDID “ Information. HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 57 - Unplug DVI-DVI cable from fixture - Plug DVI cable into P3 of fixture, connect DVI-HDMI adapter with DVI cable and then plug DVI-HDMI adapter into HD80 unit. Note: Confirm JP3 is “Close” status. 2. Programming - Key in the serial number into the barcode blank space.
  • Page 58 Note: Confirm JP3 is “Close” status. 2. Programming - Key in the serial number into the barcode blank space. - In "Write Source Select" item, select “Digital”. - Choose the port you're using. - Click "Program" button. HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 59 Note: “Run” message will appear on the screen. 4. When the EDID program is finished, a message "OK" will appear on the screen. 5. Choose “Digital” and “Trans” in Read item. Click “Read” button to check EDID information. “ HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 60 BUY ASSY BASE HOUSNG HD81 61.83C18G001 MESH FOR LAMP DRVER EP910 41.83C13G001 EM GASKET W10*L20 41.83C14G001 EM TAPE W10*L45 52.83C09G001 AR-TGHT SPONGE-2 BOTTOM EP910 61.83C15G001 BOTTOM HEAT SOLATON AL FOL EP910 41.83C03G001 EM TAPE W15*L90 41.83C04G001 EM TAPE W15*L60 HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 61 Buy Assy Rear Cover item Description Parts Supply 35.87Z01G001 IO LABLE PC 8B35 HD80 41.83C07G001 EMI GASKET W10*H15*L25 41.83J13G001 EMI GASKET W5*H7*L150mm PD527 75.87Z01G002 BUY ASSY REAR COVER MODULE HD80 REAR COVER SHIELDING TINPLATE T=0.2 61.87Z01G001 HD80 HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 62 Buy Assy Right Cover item Description Parts Supply 75.85H08G001 BUY ASSY RGHT COVER HD81 RUBBER AR-TGHT FOR RGHT COVER 52.83C20G001 EP910 HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 63 Buy Assy Left Cover item Description Parts Supply 75.85H07G001 BUY ASSY LEFT COVER HD81 61.83C11G001 LEFT COVER MESH HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 64 Assy Top Cover Module item Description Parts Supply FFC KEYPAD TO FORMATTER BD 16P P=0.5 42.00304G001 122mm HD80 80.87Z03G001 PCBA KEYPAD BOARD FOR HD80 70.87Z23GR01 ASSY TOP COVER MODULE HD80 (RMA) 85.WA123G050 SCREW PAN TOP M3x5 HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 65 Buy Assy Top Cover item Description Parts Supply 70.87Z23GR01 ASSY TOP COVER MODULE HD80 (RMA) 51.83C10G001 FRONT R COVER EP910 61.83C07G001 TOP COVER SHELDNG HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 66 Lamp Cover Module item Description Parts Supply AL SHIELDING 0.1t FOR LAMP COVER 61.83C20G001 EP910 70.83C25GR01 ASSY LAMP COVER MODULE EP910 (RMA) 41.82G12G002 EMI GASKET W10*L20*H2.5mm HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 67 Buy Assy Zoom Ring item Description Parts Supply 51.82B40G001 ZOOM RNG SPACER TEFLON 5100MP B U Y A S S Y Z O O M R  N G C H R O M AT E 75.85H02G002 TREATMENT HD81 HD80/HD80-LV/HD803-LV Series Confidential V...
  • Page 68 Assy Pre-Elevator Left item Description Parts Supply 51.83C17G001 ELEVATOR HOUSNG 51.83C15G042 ELEVATOR PUSH LEFT HD80 61.85913G001 ELEVATOR SPRNG HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 69 Assy Pre-Elevator Right item Description Parts Supply 51.83C17G001 ELEVATOR HOUSNG 51.83C14G042 ELEVATOR PUSH RGHT HD80 61.85913G001 ELEVATOR SPRNG HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 70 Assy Elevator Foot item Description Parts Supply 51.83C16G001 ELEVATOR BODY 51.83C21G041 ELEVATOR FOOT PC+ABS HD80 52.83C03G001 ELEVATOR FOOT RUBBER 85.1F123G060 SCREW PAN MECH W\SF M3*6 N GR 52.83C21G001 SILIONE BUFFER 0.1t FOR ELEVATOR HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 71 Assy Optical Engine Module HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 72 THERMAL PAD 61.82B04G001 DMD HEATSNK AL 5100MP 61.85H14G001 DMD MASK HD81 61.85H34G001 DMD-PCB PRESSCOVER HD81 61.82B36G001 SCREW M3*10 HSPC ‘’ 61.82B37G001 HEAT SNK SPRNG 70.87Z11G001 BUY ASSY OPTCAL MODULE HD80 70.87Z02G001 ASSY DMD BOARD MODULE HD80 HD80/HD80-LV/HD803-LV Series Confidential X...
  • Page 73 Assy Optical Module HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 74 MENT HD80 61.00075G001 SHOULDER SCREW M2*5φ2.5 *3.3 5100MP 70.85H19G001 ASSY ENGNE BASE HD81 70.82B06G001 ASSY ENGNE BOTTOM 5100MP ASSY COLOR WHEEL MODULE HD80-LV 70.87Z40GR01 (SERVCE) 70.85H24GR01 ASSY COLOR WHEEL MODULE HD81(RMA) 70.82B29G001 ASSY LENS MODULE 5100MP S C R E W D O U B L E F L AT M E C H M 2 . 6 * 4 85.0A326G040...
  • Page 75 D.C. HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 76 Description Parts Supply 75.85H04G001 BUY ASSY BASE HOUSNG HD81 70.87Z23GR01 ASSY TOP COVER MODULE HD80 (RMA) 75.85H08G001 BUY ASSY RGHT COVER HD81 75.85H07G001 BUY ASSY LEFT COVER HD81 75.87Z01G002 BUY ASSY REAR COVER MODULE HD80 51.83C07G041 LENS SHELTER HD80 TAPE KAPTON-5 FOR AR DUCT 173*25 51.83C36G002...

  • Page 77: Appendix B Serial Number System Definition

    C = Manufacture factory (TW or CPC) 0001 = Serial code EX: O87Z714AAAAAC0001 This label represents the serial number for HD80. It is produced for USA at CPC on fourteenth week of 2007. Its serial code is 0001. HD80/HD80-LV/HD803-LV Series...
  • Page 78 C = Manufactory Location (ex: C = China) 0001 = Serial code EX: Q87Z809AAAAAC0001 This label represents the serial number for HD80-LV. It is produced for USA at CPC on ninth week of 2008. Its serial code is 0001. HD80/HD80-LV/HD803-LV Series Confidential...
  • Page 79 Serial Number Format for HD803-LV Series AAAAA 0000 Q = Optoma 87Z = Project code 8 = Last number of the year (ex:2008 = 8) 09 = week of the year ( ex: the ninth month of the year = 09)

  • Page 80: Pcba Code Definition

    PCBA Code Definition PCBA Code for Projector XXXXXXXXXX EEEE Vendor Code Revision Date Code HD80/HD80-LV/HD803-LV Series Confidential...

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