oklahoma joes 12201767 Product Manual
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oklahoma joes 12201767 Product Manual

Combination charcoal / gas longhorn grill
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PRODUCT GUIDE
MODEL 12201767
COMBINATION
CHARCOAL / GAS
LONGHORN GRILL
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
Please call 1-800-241-7548.
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
© 2012 Char-Broil, LLC Columbus, GA 31902
Tools Needed for Assembly:
2 Adjustable Wrench
Phillip Screwdriver
Printed in China
Assembly instructions © 2012
01/05/12 • 42804969

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Summary of Contents for oklahoma joes 12201767

  • Page 1: Product Record Information

    PRODUCT GUIDE MODEL 12201767 COMBINATION CHARCOAL / GAS LONGHORN GRILL For support and to register your grill, please visit us at www.charbroil.com If you have questions or need Tools Needed for Assembly: assistance during assembly, 2 Adjustable Wrench Please call 1-800-241-7548.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER Product Record Information ......1 If you smell gas: Safety Symbols .
  • Page 3 WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm.

  • Page 4: Charcoal Grilling / Smoking Guide

    CHARCOAL GRILLING / SMOKER GUIDE Preparing and Using Your Smoker Before cooking with your Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.
  • Page 5 USDA Recommended Internal Cooking Temperatures Ground Meat Beef, Pork, Veal, Lamb........160°F Turkey, Chicken..........165°F Fresh Beef, Veal, Lamb Medium Rare............145°F (let stand 3 minutes before cutting) Medium..............160°F Well Done............170°F Poultry Chicken & Turkey, whole........165°F Poultry Parts............165°F Duck & Goose............165°F Fresh Pork Medium Rare............145 °F (let stand 3 minutes before cutting)
  • Page 6 THE HEAT OF THE COALS seconds you can hold the palm of your hand 4 inches above the coals temperature range (Fº) visual cues HOT COALS 400 to 450 barely covered with gray ash; deep red glow MODERATELY HOT 375 to 450 thin coating of gray TO HOT COALS ash;...

  • Page 7: Gas Grilling Guide

    GAS GRILLING GUIDE GRILLING GUIDE – Getting Started Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 8 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 9 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 10 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking Why Clean? We've all heard the saying 'An ounce of prevention is worth a surfaces while grill is hot.

  • Page 11: Use And Care

    USE AND CARE LP Cylinder DANGER •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" • NEVER store a spare LP cylinder under or near (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) the appliance or in an enclosed area.
  • Page 12 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, test and certify their cylinders.
  • Page 13 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 14 Safety Tips WARNING • Before opening LP cylinder valve, check the coupling nut for tightness. • When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious •...
  • Page 15 Burner Flame Check WARNING • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.

  • Page 16: Spider Alert

    3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.

  • Page 17: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 18 PARTS LIST Key Qty Description Key Qty Description Smoker Chamber Assembly Firebox Bottom Cool Touch Handle Butterfly Damper 3" Professional Temperature Gauge Charcoal Door Latch Main Burner Warming Plate f/ Firebox Electrode, Short Wire Side Handle Electrode, Long Wire Side Burner Shelf Wire, SB Ignitor Side Burner Lid Burner Carryover Tube...

  • Page 19: Parts List Parts Diagram

    PARTS LIST PARTS DIAGRAM...

  • Page 20: Assembly

    PARTS LIST ASSEMBLY On each short leg, slide (1) 12mm flat washer onto axle, followed by a wheel, then another 12mm flat washer. Slide a hitch pin clip into the hole at the end of the axle. Hitch pin clip Wheel 12 mm Flat Washer...
  • Page 21 With the aid of a helper, attach the bottom shelf to legs using (4) 1/4-20x3” screws and (4) 1/4-20 flange nuts. Fully tighten all (4) screws. 1/4-20x3” Screw Bottom Shelf 1/4-20 Flange Nut...
  • Page 22 Make sure that legs bolts are tight enough so that legs will not slip off the posts. With the assistance of a helper, place the grill onto it’s legs. Once upright, fully tighten the (4) leg bolts. Insert the tank exclusion right end into holes on the bottom shelf. Then align the left end of the tank exclusion with holes on the long legs and slide into place.
  • Page 23 Connect firebox lid and firebox bottom using (4) 1/4-20x½” screws and (4) 1/4-20 flange nuts. Firebox Bottom Firebox lid 1/4-20 Flange Nut 1/4-20x1/2” Screw A. Attach handle to firebox lid using (4) 1/4-20x½” screws and (4) 1/4-20 flange nuts. B. Attach side handle to firebox bottom using (2) 1/4-20x½” screws and (2) 1/4-20 flange nuts. 1/4-20x1/2”...
  • Page 24 With the aid of a helper, connect firebox and smoker chamber using (8) 5/16-18x3/4” Bolts, 5/16” lock washer, 5/16 flat washer and 5/16 nut. Tighten securely. Smoker chamber 5/16” Nut 5/16” Flat 5/16” Lock 5/16-18x3/4” Firebox Washer (8) Washer (8) Bolt (8) A.
  • Page 25 A. Attach the right side fascia to side shelf with (4) #10x3/8” screws. B. Pre-assemble (4) 1/4-20x1/2” screws to the right side panel of the smoker, then hang the side shelf onto the screws. DO NOT TIGHTEN AT THIS TIME. C.
  • Page 26 A.Insert side burner valve into fascia, place bezel on fascia, then install (2) #8-32x3/8” screws through bezel, fascia and into valve. B.Press control knob onto side burner valve stem as shown below. Bezel Control Knob Side Burner Valve Fascia A. Attach side burner to side burner shelf, align venturi tube with valve outlet, then use (2) #10-24 nuts to secure.
  • Page 27 Place (3) heat tents onto the brackets in the firebox over the burners. Heat Tents Place (1) charcoal grate into charcoal grill bottom and (1) into firebox bottom. Charcoal Grate Charcoal Grate...
  • Page 28 Place (2) smaller cooking grates into firebox. Then place (4) large cooking grates into smoker chamber. Smoker Chamber Cooking Grates Firebox Cooking Grates Slide grease cup into the mounting bracket from back of smoker chamber. Grease CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage.
  • Page 29 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with tank secure screw under bottom shelf.

  • Page 30: Hardware

    HARDWARE Hitch Pin Qty: 2 1/4-20 3/8-16 Flange Nut Hex Nut Qty. 24 Qty. 8 5/16” Flat Washer 5/16" 12mm Flat Washer Qty: 8 Lock Washer Qty: 4 Qty. 8 #10x3/8” 1/4-20x1/2” Self-tap screw, Hex-Head Bolt Qty. 6 Qty. 24 #8-32x3/8”...

  • Page 31: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 32 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 33 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I • Battery not installed • Check battery orientation. No sparks appear at • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...

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