Table of Contents
Advertisement
Installation & Owner's Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Call your dealer for questions on Installation, Operation, or Service.
NOTICE: SAVE THESE INSTRUCTIONS
Model(s):
Super Magnum Coal Stoker
!
Tested and approved for anthracite rice coal fuel only.
Burning of any other type of fuel voids your warranty.
!
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Contact local building or fire officials about restrictions
and installation inspection requirements in your area.
3-90-02702R8_11/13
Care and Operation
CAUTION
CAUTION
Please read this entire manual before
installation and use of this coal - burning
room heater.
Failure to follow these instructions could
result in property damage, bodily injury
or even death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not overfire - If any external part starts to glow, you
are overfiring. Reduce feed rate. Overfiring will void
your warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause house fire.
HOT SURFACES!
Glass and other surfaces are hot
during operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
stove.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other
flammable materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
NOTE
To obtain a French translation of this manual, please
contact your dealer or visit www.harmanstoves.com
Pour obtenir une traduction française de ce manuel, s'il
vous plaît contacter votre revendeur ou visitez www.
harmanstoves.com
WARNING
WARNING
www.harmanstoves.com
Advertisement
Table of Contents
Related Manuals for Harman Super Magnum Coal Stoker
Summary of Contents for Harman Super Magnum Coal Stoker
-
Page 1: Care And Operation
Model(s): • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Super Magnum Coal Stoker • Do not overfire - If any external part starts to glow, you are overfiring. Reduce feed rate. Overfiring will void your warranty. • Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire. - Page 2 When This Room Heater Is Not Properly Installed, a House Fire May Result. To Reduce The Risk Of Fire, Follow The Installation Instructions. Contact Local Building Or Fire Officials About Restrictions And Installation Inspection Requirements In Your Area. Super Magnum Coal Stoker Stove Poêle à charbon Super Magnum Room Heater- Coal Burning Appareil de chauffage d’appoint au charbon...
-
Page 3: Table Of Contents
Super-Magnum Coal Stoker Stove TABLE OF CONTENTS Section 1: Listing and Code Approvals Section 9: Troubleshooting A. Appliance Certifications Troubleshooting Chart B. Mobile Home Approval Section 10: Service & Maintenance C. Glass Specifications A. Shut-Down Procedure D. Electrical Rating B. Quick Reference Maintenance E. BTU & Efficiency Specifications C. General Maintenance Procedures Section 2: Special Warnings and Notes D. Motors and Components A. Carbon Monoxide Warnings & Section 11: Reference Materials Considerations A. Wiring Diagram B. Wet Coal... -
Page 4: Section 1: Listing And Code Approvals
Super-Magnum Coal Stoker Stove Listing and Code Approvals A. Appliance Certification E. BTU & Efficiency Specifications Model: Super Magnum Coal Stoker Particulate Emissions Not Tested Laboratory: OMNI-Test Laboratories, Inc. Rating: Report No. 135-S-24-6.2 5,000 - 103,000 / hr *BTU Input: Type: Solid Fuel Room Heater / Coal Burning Type. Heating Capacity: 2,500 sq. ft. or more Standard(s): UL1482, UL391, & ULC S627-00 Hopper Capacity: 110 lbs. This appliance is also approved for installation in a shop. -
Page 5: Section 2: Special Warnings And Notes
Super-Magnum Coal Stoker Stove Special Warnings and Notes Carbon monoxide, referred to as CO, is a colorless, odorless CO detectors are very sensitive and may sound an alarm gas that is produced during combustion of coal and other for fumes other than CO or CO from sources other than the fuels. CO fumes are toxic and can be fatal. stove such as car or lawn mower exhaust. The Super-Magnum is a natural draft system which relies If the alarm sounds on a properly designed chimney to remove CO and other 1. Increase ventilation by opening windows or doors. combustion by-products from the stove. 2. Make sure the stove doors and hopper lid are closed and Even though this stove is designed to be as safe as possible, latched. it is important that you install a CO detector. This is true 3. Check stove for electrical power and normal operation. -
Page 6: Section 3: Getting Started
Super-Magnum Coal Stoker Stove Getting Started A. Design, Installation & Location Considerations B. Fire Safety 1. Appliance Location Maintain the designated clearances to combustibles. Consideration must be given to safety, convenience, traffic Insulation must not touch the chimney. You must maintain flow, and the fact that the appliance will need a chimney and the designated air space around the chimney. This space chimney connector. It is a good idea to plan your installation around a chimney is necessary to allow natural heat on paper, using exact measurements for clearances and removal from the area. Insulation in this space will cause a floor protection, before actually beginning the installation. -
Page 7: Component Locator
Super-Magnum Coal Stoker Stove C. Component Locations Coal Storage Hopper Removable Hopper Lid Heat Transfer Kit Filler Plate Air Grill Load Door Ash Removal Door Exhaust Sensing Probe (ESP) Heat Exchange Cleaning Rod Verti-Flow Feeder Control Panel Distribution Air Filter Distribution Blower 3-90-02702R8_11/13 Do Not Burn Wet Coal! -
Page 8: Pre-Use Checklist
Super-Magnum Coal Stoker Stove D. Pre- Use Check List 1. Place the appliance in a location near the WARNING final installation and follow the procedures Inspect appliance and components for below: damage. Damaged parts may impair safe Open the appliance and remove all articles operation. • Do NOT install damaged components. packed inside. Inspect all items for shipping • Do NOT install incomplete components. damage. Notify dealer of any missing or • Do NOT install substitute components. damaged goods. Report damaged parts to dealer. All safety warnings have been read and followed precisely. This Owner's Manual has been read in it's entirety. -
Page 9: Section 4: Dimensions & Clearances
Super-Magnum Coal Stoker Stove Dimensions & Clearances A. Appliance Dimensions 6” Dia 35 7/16“ 26 3/4“ 32 5/16“ 3-90-02702R8_11/13 Do Not Burn Wet Coal! -
Page 10: Clearances To Combustibles
Super-Magnum Coal Stoker Stove B. Clearances To Combustibles Parallel Corner Inches Millimeters Inches Millimeters Installation Installation 2 51 15 381 Back Wall To Unit Hopper Walls to Unit Body Side Wall To Unit 24 610 Walls to Flue Connector 24 610 Back Wall To Flue Connector 17 432 34 864 Side Wall To Flue Connector Floor protection must be of a non-combustible material. It C. Floor Protection Requirements must be located under the appliance and extend beyond the appliance according to the measurements below. Floor 54"... -
Page 11: Draft
Super-Magnum Coal Stoker Stove Chimneys & Venting A. Draft No part of the chimney connector may pass through an attic or roof space, closet or other concealed space, or through Draft is widely misunderstood. It is important that you, the a floor or ceiling. Whenever possible, avoid passing the stove operator, realize that draft is a variable effect, not a connector through a combustible wall; if you must, use an given quantity. Stoves and chimneys do not have draft, yet approved wall pass-through, described later in this section. draft is the key to your stove’s performance. Draft is a force, produced by an operating stove and the Assemble the connector beginning at the flue collar, with the chimney to which it is attached. It is created by hot gases crimped ends pointing towards the stove (to keep debris and rising up the chimney, creating a pressure difference between creosote flakes inside the system). Each joint, including the the inside of your home and the outside air. It continually... -
Page 12: The Chimney
Super-Magnum Coal Stoker Stove Non-combustible cover, one side only. If two covers are Closest Combustible Material Hole with minimum used, each must be mounted clearance of 18” on non-combustible spacers Minimum 2” (50mm) (450mm) Between Clearance to Brick at least 7/8” (21mm) away connector and wall. - Page 13 Super-Magnum Coal Stoker Stove 1. Existing Masonry Chimneys Chimney liner If you plan on using a pre-existing masonry chimney, have inner edges it thoroughly inspected and cleaned. Any faults which make the chimney unsafe and unusable must be repaired prior to use. These can include improper height, structural defects, Mechanical fasteners blockages, inadequate clearance to combustibles, unsealed (minimum 3) but not at the openings into other rooms of the house, signs of creosote or bottom of the connector smoke leakage, a loose or absent clean-out door, or absence of a liner. 2. Venting to a Masonry Chimney When connecting to a masonry chimney, several provisions are standard. First, whether the chimney connector is vented to the chimney through a thimble or a breech pipe, neither...
-
Page 14: Draft Test Procedure
Super-Magnum Coal Stoker Stove E. Draft Test Procedure Because of the dangers associated with coal gases and the potential for carbon monoxide release, It is important to balance the airflow into the stove with the draft in the flue. The combustion blower has a restrictor plate attached to it, which must be adjusted upon completion of the installation. The barometric damper, if installed, must also be set to prevent over-drafting in the appliance. Follow these steps to ensure safe and efficient operation of your Super Magnum coal stoker stove. You will need to start a fire in the appliance to establish a draft in the chimney flue. -
Page 15: Mobile Home Installation
Super-Magnum Coal Stoker Stove Mobile Home A. Mobile Home Installation CAUTION Mobile home approval - U.S. only. 1. An outside air inlet must be provided for combustion Maintain structural integrity of mobile home: air, and must remain clear of leaves, debris, ice, and/or • Floor, wall, ceiling and/or roof. snow. The outside air path must be unrestricted while the Do NOT cut through: appliance is in operation. -
Page 16: Section 7: Appliance Set-Up
Super-Magnum Coal Stoker Stove Appliance Set-Up A. Outside Air Attachment Parts and Supplies Needed: 1 piece of metal flexible pipe, 3" X needed length. 1 Rodent Screen, Plus, you'll want to obtain a trim ring for finishing around the pipe on the inside wall. 1. Remove the knockout from the bottom shield. There are three small areas that are not previously cut. You can cut these tabs using a hacksaw or by drilling them. A small rounded file will be helpful in removing any sharp burrs from the cut. 2. Determine an appropriate hole location, through the wall. Be sure there are no studs or other supporting members. Also ensure there are no electrical wires or plumbing contained within the wall. 3. Make the hole through the exterior wall using a hole saw or reciprocating saw. You'll want the hole to be just slightly larger than the metal flex pipe. -
Page 17: Leveling The Appliance
The filter is located under the stove. To remove the filter, loosen the two thumb screws and remove the cover. Slide the filter out the open slots in the front of the channel. Check the filter for damage, change if necessary. Replacement filters can be obtained through your Harman® dealer, or from most hardware, or building supply centers. Be sure to turn the blower off prior to changing C. Optional Heat Transfer Kit The duct piping must be of metal construction in accordance with NFPA 90B, 2-1.1, and 2-1.3. -
Page 18: Optional Door Trim Kit
Super-Magnum Coal Stoker Stove F. Optional Door Trim Kit To Install the air grill, remove the existing painted grill. Then, using the same two screws and spring washers, The door trim kit includes a brushed stainless frame for install the brushed stainless grill. each door, and an air grill. To install the optional door trim, you'll first need to remove the latch mechanism from the door. The process is the same for each door. -
Page 19: Section 8: Operating Instructions
Super-Magnum Coal Stoker Stove Operating Instructions A. Fuel Specifications B. General Operating Information The Super Magnum is designed for use with Anthracite The Super Magnum's ESP control will maintain an output "Rice" coal Only. Anthracite is a hard coal which is mined level to fit your temperature demands. There are two mostly in the Eastern United States. The post-mining modes of operation; "Stove Temp" mode, where the control process involves breaking the large lumps of anthracite into... -
Page 20: Circuit Board
Dealer Diagnostic Port or low side of each mode. For dealer maintenance only. Requires special DDM monitor supplied to Harman® Dealers exclusively. Status Light Error Messages Circuit Board Dipswitches: On the face of the circuit board, there is a block of 8 switches. These "ON-OFF" switches... - Page 21 #4 or above will work with most batches of coal. Allow a gaskets in good condition. Replace gaskets when minimum of one hour between adjustments. necessary using parts obtianed through your Harman® dealer. Note: Since the circuit board is feeding as needed, only adjust the feed rate while maximum demand is Burning with one or more of the unit doors open will occurring.
-
Page 22: Before Your First Fire
Super-Magnum Coal Stoker Stove C. Before Your First Fire E. Fire Characteristics • Be sure the appliance is installed properly and that After lighting the fire, it will go through a few different stages all safety requirements have been met. Pay particular of appearance. First, because of the wood pellets mixed in, attention to the clearances to combustibles, floor you'll see mostly tall yellow flames. As the wood pellets burn protection and the venting instructions. away, and some coal begins to ignite, your yellow flames will shorten and mix with blue flames. After the wood pellets are •... -
Page 23: Section 9: Troubleshooting
Super-Magnum Coal Stoker Stove Troubleshooting With Proper installation, operation, and maintenance, your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide is intended for use by qualified service technicians only. Symptom Possible Cause Corrective Action No current to outlet. Check circuit breaker at service panel. Plug in appliance - No Defective power cord / connection. Re-connect or replace power cord. response. Defective fuse on circuit board. Replace 6 amp fuse on board. Circuit board defective. Replace circuit board. Fire out, no fuel on grates. Out of fuel. Check hopper. Fill with fuel. Wet coal bridged in hopper. Do not load wet coal in hopper. Foreign object obstruction - Hopper. Empty the hopper, searching for object. Foreign object obstruction - Feeder. With hopper empty examine feed throat. Feed system malfunction. Verify operation of motor, pusher arm, and pusher block. Fire out, grates full of fuel. Combustion blower restrictor closed. Re-set restrictor using draft meter. Combustion blower positioning. Be sure that the blower is in its mount. Ash build-up under grates. -
Page 24: Shut-Down Procedure
Super-Magnum Coal Stoker Stove Service & Maintenance When properly maintained, your stove will give you many Soot Formation and Need For Removal- When coal is years of trouble-free service. Contact your dealer to answer burned, the products of combustion combine with moisture questions regarding proper operation, trouble-shooting and to form a soot residue which accumulates on the flue lining. service for your appliance. Visit www.harmanstove.com to When ignited, this soot makes an extremely hot fire. The find a dealer. We recommend annual service by a qualified chimney and chimney connector should be inspected at least once every two months during the heating season... -
Page 25: General Maintenance Procedures
Super-Magnum Coal Stoker Stove C. General Maintenance Procedures 2. Heat Exchanger Chain Scraper • Frequency: Daily 1. Ash Removal • By: User • Frequency: Daily Wear Gloves To Perform • By: User Whenever adding coal to the hopper, take the opportunity to Wear Leather Gloves To Prevent Skin Burns! clean the heat exchanger surfaces. After all, the cleaner the Open the ash removal door by lifting upward on the latch surface, the better the heat transfer capability. - Page 26 Inspect the glass and sealing gasket. Replace gasket as needed. Do not operate the stove with a broken glass. Replacement glass, which is ceramic glass, should be obtained through your Harman® dealer. To replace a broken glass; first be sure to carefully remove the broken glass and any remaining shards or pieces. With the door laying on a flat surface, lay the gasketted glass panel onto the door and be sure it is properly fitted into the channel. Lay the glass retainer clips in place near each...
- Page 27 Super-Magnum Coal Stoker Stove 5. Air Filter 7. Firebox • Frequency: Monthly • Frequency: As necessary / Yearly • By: User • By: User Filter replacement is recommended every month. Follow Cleaning the firebox and internal heat exchange surfaces is the steps below to remove the filter. recommended to maintain thermal efficiency. Depending on the quality and quantity of coal being used, you may want to Turn the mode selector to "OFF" to stop the blower perform this cleaning monthly. from operating. Be sure to clean these areas thoroughly at the end of the •...
-
Page 28: Motors And Components
Super-Magnum Coal Stoker Stove 8. Chimney Connector • Locate the Allen-head set screw on the feed motor shaft and loosen it. • Frequency: As necessary / Yearly • Remove the 4 motor mounting screws and pull the motor • By: Qualified Service Technician / User out through the left, rear door. At the end of the burn season, brush and clean all sections of chimney connector pipe. Some owners remove the chimney connector for the off season. Any coal ashes left in the connector pipe will actually draw moisture which promotes rust. This is why it is very important to clean all ashes at the end of the heating season. 9. - Page 29 Super-Magnum Coal Stoker Stove 3. Distribution Blower 4. ESP- (Exhaust Sensing Probe) Requires no lubrication. Remove and wipe clean with a soft cloth and glass cleaner or alcohol. Change filter monthly to prevent build up of pet hair, etc. To remove the probe, you'll need to access the panel in the To remove distribution blower; fuel hopper. • Remove filter retainer and filter. • Remove the knob from the heat exchange scraper • Disconnect the three wires from the blower power cord. handle. The knob is threaded onto the shaft. • Loosen 3 mounting screws which hold the motor into its • Remove the access panel by loosening the screws. housing. • With a 1/4" socket or driver, remove the screw that • Lower the motor and squirrel cage fan out of the blower attaches the probe.
-
Page 30: Section 11: Reference Materials
Super-Magnum Coal Stoker Stove Reference Materials BLUE WHITE WHITE BLACK WHITE GREEN SUPPLY WHITE WHITE BROWN BLACK Do Not Burn Wet Coal! 3-90-02702R8_11/13... -
Page 31: Service Parts Listing
Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Coal Stove Ending Manufacturing Date: Active 1-90-02700-1 Part number list on following page. 11/13... - Page 32 Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Hearth and Home Technologies does not sell directly to consumers distributor. Stocked Provide model number and serial number when requesting service parts from your dealer or at Depot distributor.
- Page 33 Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Stocked Hearth and Home Technologies does not sell directly to consumers distributor. . Provide model number and serial number when requesting service parts from your dealer or distributor.
- Page 34 Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active #43 Feeder Assembly 43.8 43.3 43.7 43.4 43.2 43.5 43.6 43.1 43.9 43.14 43.10 43.13 43.7 43.11 43.12 IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Stocked Hearth and Home Technologies does not sell directly to consumers distributor.
- Page 35 Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active #44 Motor Mount Assembly 44.4 44.3 44.5 44.6 44.7 44.2 44.10 44.1 44.8 44.9 4411 44.12 44.13 44.14 44.15 44.16 IMPORTANT: THIS IS DATED INFORMATION . Parts must be ordered from a dealer or Stocked Hearth and Home Technologies does not sell directly to consumers distributor.
-
Page 36: Warranty Policy
Hearth & Home Technologies LIMITED LIFETIME WARRANTY Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period HHT Manufactured Appliances and Venting Components Covered Parts Labor Wood Pellet Coal Electric Venting Wood All parts and material except as covered by Conditions, 1 Year... - Page 37 WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides. • Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. • Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. WARRANTY EXCLUSIONS: This warranty does not cover the following: • Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty. • Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com- plaints related to this noise are not covered by this warranty. • Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera- tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing;...
- Page 38 Super-Magnum Coal Stoker Stove Service & Maintenance Log Date Of Service Performed By Description Of Service Do Not Burn Wet Coal! 3-90-02702R8_11/13...
- Page 39 Super-Magnum Coal Stoker Stove Service & Maintenance Log Date Of Service Performed By Description Of Service 3-90-02702R8_11/13 Do Not Burn Wet Coal!
- Page 40 At Harman®, we build each product to a standard, not a price. (Signature of Boxer) Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman® in Halifax, PA, USA. Proudly Printed On 100% Recycled Paper...
Need help?
Do you have a question about the Super Magnum Coal Stoker and is the answer not in the manual?
Questions and answers
Can you ship to the UK