Cissell L50CD42G Owner's Manual

Cissell L50CD42G Owner's Manual

150 lb. laundry dryer
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OWNER'S MANUAL
CISSELL MANUFACTURING COMPANY
HEADQUARTERS
831 SOUTH FIRST ST.
P.O. BOX 32270
LOUISVILLE, KY
40232-2270
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
MAN2150
9/99 5 C
Member of:
150 Lb. Laundry Dryer
G A S
L50CD42G
C150G
M P C
MODELS
STEAM
L50CD42S
C150S
PHONE: (502) 587-1292
SALES FAX: (502) 585-3625
SERVICE/PARTS FAX: (502) 681-1275
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  • Page 1 OWNER'S MANUAL 150 Lb. Laundry Dryer MODELS G A S STEAM L50CD42G L50CD42S C150G C150S CISSELL MANUFACTURING COMPANY HEADQUARTERS PHONE: (502) 587-1292 831 SOUTH FIRST ST. SALES FAX: (502) 585-3625 P.O. BOX 32270 SERVICE/PARTS FAX: (502) 681-1275 LOUISVILLE, KY 40232-2270 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
  • Page 2: Important Notices

    IMPORTANT NOTICES—PLEASE READ For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
  • Page 3 WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire.
  • Page 4 ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE: AVERTISSEMENT. Assurez-vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d’incendie ou d’explosion ou pour eviter tuot dommage materiel, toute blessure ou la mort. __ Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre...
  • Page 5: Dryer Warranty

    (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS 150 LB. LAUNDRY DRYER PAGE Model Numbers & Company Address ............... 1 Important Notices ...................... 2-4 Dryer Warranty ......................5 Table of Contents ......................6 Warnings, Cautionary Notes and Symbols ............7-8 Unpacking and General Installation ..............9-10 Gas Fired Dryer Dimensions (Illustration) ............
  • Page 7 SYMBOLS The following symbols are used in this manual and/or on the machine. The numbers between () refer to the numbers on the machine surveys. Symbol Description P a r t / M e a s u re m e n t NOTE! Hot! Do Not Touch Heib!
  • Page 8 SYMBOLS S y m b o l D e s c r i p t i o n P a r t / M e a s u re m e n t rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos...
  • Page 9: Unpacking And General Installation

    Unpacking/General Installation (All Dryers) This dryer is packed in a large wooden crate. UNPACKING Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately. Upon locating permanent location of a unit, care should be taken in movement and placement of equipment.
  • Page 10 General Installation (All Dryers) Before operating dryer, open basket door and remove blocking between front panel and basket. Read the instruction tags, owner's manual, warnings, etc. GENERAL The dryer is so designed that when an operator opens the dryer door, the basket and exhaust fan stop. You can expect fast drying from this laundry dryer.
  • Page 11 150 lb. C Models - Gas Fired Dryer (Illustration) Page 11...
  • Page 12 150 lb. Dryers - Specifications GENERAL Floor Space .......... 64” (1626 mm) Deep x 54” SPECIFICATIONS (1372 mm) Wide x 96” FOR 150 lb. DRYERS (2439 mm) High Doors ............ 31-1/4” (794 mm) Diameter Basket Size .......... 50” (1270 mm) Diameter x 42”...
  • Page 13: Gas Pipe Size Chart

    Gas Pipe Size Chart TOTAL BTU/HR GAS PIPE SIZE FOR 1000 Btu (252 kcal/h) NATURAL GAS (for LP Gas correct AT 7” w. c. (17.5 bar) PRESSURE TOTAL total Btu/h below by KCAL multiplying by .6) In figuring total length of pipe, make allowance for tees and elbows. H O U R (25 ft.) (50 ft.)
  • Page 14 Gas Piping Installation (Illustration) Page 14...
  • Page 15: Gas Piping Installation

    Gas Piping Installation STEAM PIPING 1. Gas service installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code, INSTALLATION ANSI Z223.1 or the CAN/CGA-B149, Installtion Codes. 2. Check Rating Plate located on rear wall of dryer, for type of gas to equip the dryer and the altitude (elevation).
  • Page 16 150 lb. Steam Heated Models (Illustration) Page 16...
  • Page 17 150 lb. Steam Heated Laundry Dryers - Specifications GENERAL Operating Steam Pressure 100 psig (6.9 bar) Maximum SPECIFICATIONS FOR 150 lb. LAUNDRY DRYERS Boiler HP 12.5 HP (9.33 kW) (STEAM HEATED) Heat Capacity 8 Coil Steam Coils (4) 6”(153 mm) x 10 1/4” (261 mm) x 40 1/2”(1029 mm) Steam Supply Connection 3/4”...
  • Page 18 150 lb. Steam Heated Laundry Dryers - Specifications ELECTRICAL Dryers must be electrically grounded by a separate #14 or larger CONNECTIONS - green wire from the grounding terminal within the Service Connec- ALL DRYERS tion Box to a cold water pipe. In all cases, the grounding method must comply with local electrical code requirements;...
  • Page 19: Steam Dryer Installation Instructions

    Steam Dryers - Installation Instructions STEAM DRYERS - 1 . The dryer comes in two wood crates: INSTALLATION INSTRUCTIONS A - Very large crate B - Smaller crate 2 . Open Crate A and lift dryer off the skid and set in place. 3 .
  • Page 20 I - Control Box Assembly and II - Steam Bonnet Assembly (Illustration) I - Control Box Assembly II - Steam Bonnet Assembly Page 20...
  • Page 21: Steam Piping Illustration

    Steam Piping - Installation Instructions STEAM PIPING - 1. Set and anchor dryer in position. Machine should be level INSTALLATION assure proper steam circulation. INSTRUCTIONS 2. To prevent condensate draining from headers to dryer, piping should have a minimum 12” (305 mm)above respective header.
  • Page 22 Steam Piping Installation (Illustration) INDIVIDUALLY TRAPPED COILS ARE RECOMMENDED RATHER THAN MANFOLDING RETURN INTO ONE TRAP. Page 22...
  • Page 23 Dryer Installation with Multiple Exhaust (Illustration) Page 23...
  • Page 24: Dryer Installation With Multiple Exhaust

    Dryer Installation with Multiple Exhaust DRYER INSTALLATION For Exhaust Duct more than 14 feet (5 m) and 2 elbows WITH MULTIPLE equivalent and more than 0.3 inches (8 mm) static pressure. EXHAUST (See illustration on previous page.) 1. Make-up air from outside building may enter enclosure from top or side walls.
  • Page 25 Dryer Installation with Multiple Exhaust For Exhaust Duct less than 14 feet (5 m) and 2 elbows equivalent and less than 0.3 inches (8 mm) static pressure. DRYER EXHAUSTS Area of section “A-A” must be equal to the sum of dryer exhaust pipes entering multiple exhaust pipe.
  • Page 26 Suggested Minimum Dryer Make-up Air Requirements Dryer Dryer Pocket Maximum Air Flow Duct Size For Required Make-up Model Capacity Rate per Pocket Service Connection Air Area per Pocket m3/h inch sq. inch cm2 C 30 ST 13.6 C 75 ST 1000 1700 1240...
  • Page 27: Dryer Installation With Separate Exhaust (Preferred)

    Dryer Installation with Separate Exhaust (Preferred) For ductwork less than 14 feet (5 m) and 2 elbows equivalent and DRYER INSTALLATION less than 0.3 inches (8 mm) static pressure. WITH SEPARATE EXHAUST (PREFERRED) NEVER exhaust the dryer into a chimney. NEVER install wire mesh screen over the exhaust or make-up air area.
  • Page 28: Exhaust And Venting

    Exhaust and Venting DRYER AIR FLOW Nothing is more important than air flow for the proper operation of INSTALLATION a clothes dryer. A dryer is a pump which draws make-up air from the out-of-doors, through the heater, through the clothes and then forces the air through the exhaust duct back to the out-of-doors.
  • Page 29: Rules For Safe Operation Of Your Dryer

    Rules for Safe Operation of your Dryer RULES FOR SAFE R U L E S OPERATION OF YOUR D R Y E R 1. Be sure your dryer is installed properly in accordance with the recommended instructions. 2. CAUTION Be safe - Shut main electrical power supply and gas supply off externally before attempting service.
  • Page 30 Rules for Safe Operation of your Dryer CAUTION Synthetic solvent fumes from dry cleaning machines create acids when drawn through the dryer. These acid fumes cause rusting of painted parts, pitting of bright plated parts and completely removes the zinc from galvanized metal parts, such as the tumbler basket.
  • Page 31 Two Timer Models—Figures 1, 2, and 3 (Illustrations) Page 31...
  • Page 32 Operating Instructions - Two Timer Models OPERATING After loading the dryer tumbler with water washed clothes load, proceed to close the loading door. For better drying, do not load dryer with combination of INSTRUCTIONS - TWO garments that twist. TIMER MODELS Turn the 60-minute drying timer to the desired drying time.
  • Page 33 Moisture Control (Illustration) Page 33...
  • Page 34: Operating Instructions

    Operating Instructions - Moisture Control Models (Optional) NOTE: OPERATING Machines with Moisture Control option can be used like INSTRUCTIONS - regular two-timer models. To dry with Two Timer MOISTURE CONTROL method, flip switch on Control Panel to “Time Drying”. MODELS (OPTIONAL) To dry with the Moisture Control method, flip the switch to “Automatic Drying”.
  • Page 35: Service Savers

    Service Savers TROUBLESHOOTING To help you troubleshoot the dryer, we list below the most common reasons for service calls and some answers to the problems. Before you call service, please review the following items: DRYER WON'T START DRYER WON'T START 1.
  • Page 36: Air Switch Adjustment 4

    Troubleshooting Chart TROUBLE CAUSE REMEDY Dryer runs, but no heat. Line fuse or heater Replace fuse. circuit fuse blown to unit. Defective door Replace door switch. switch. Air switch not Clean out lint compartment daily. Check back draft operating. damper for foreign objects, lint accumulation or other causes that may prevent damper from opening.
  • Page 37: Troubleshooting Chart

    Troubleshooting Chart TROUBLE CAUSE REMEDY Dryer runs, but no heat Defective relay. Replace relay. (continued). Defective Replace thermostat. thermostat. Defective safety Replace thermostat. overload thermostat. Lint compartment Close door. door open. Incorrect voltage. Check for correct control voltage - 24V. No voltage.
  • Page 38 Troubleshooting Chart TROUBLE CAUSE REMEDY Motors will not start. No power. Check fuses on circuit breakers. Make sure main control switch is ON. Incorrect power. Check power source; voltage, phase, and frequency must be the same as specified on electrical rating plate. Time off.
  • Page 39 Troubleshooting Chart TROUBLE CAUSE REMEDY Dryer does not stop at end Defective timer. Replace timer. of time period (6). Dryer runs, but no steam to Valve closed. Check all valves in steam supply and return -- make sure coils. they are open. Steam trap blocked.
  • Page 40 Direct-Spark Ignition Operation DIRECT SPARK 1. When a call for heat is received from the control supplying 24VAC to the Ignition Control Module, the pre-purge delay IGNITION timer begins. This delay time allows any air/sediment to be OPERATION ejected prior to burner ignition. Following the pre-purge delay period, the gas valve is energized and the spark ignitor sparks for the trial ignition period.
  • Page 41 DIRECT SPARK IGNITION OPERATION FLOW CHART Page 41...
  • Page 42 M a i n t e n a n c e — G e n e r a l MAINTENANCE MAINTENANCE 1. CLEAN LINT TRAP DAILY. Remove lint before starting day’s operation. A clean lint trap will increase the efficiency of the dryer, as the moisture- laden air will be exhausted more quickly.
  • Page 43 M a i n t e n a n c e — G e n e r a l MAINTENANCE (continued) MAINTENANCE 6. STEAM HEATED UNITS. Keep steam coils clean. Check periodically and clean often, as required. Remove lint and dirt build-up from fins. Dirty fins decrease the efficiency of steam heated units.
  • Page 44: Burner Air Inlet Shutters Adjustment

    Burner Air Inlet Adjustment (with Illustration) BURNER AIR INLET ADJUSTMENT CAUTION Please insure that there is a 1/4” (7 mm) gap between the orifice and burner opening. Page 44...
  • Page 45: Basket Alignment

    Basket Alignment for 150 lb. Dryers (Illustrations) Page 45...
  • Page 46 Basket Alignment for 150 lb. Dryers INSTRUCTIONS FOR INSTRUCTIONS ALIGNING BASKETS 1. Loosen bolts number one (1) through five (5). ON 150 LB. DRYERS 2. Place pin “A” in position shown in figures 1 and 2. 3. Check pins “B” at position shown in figures 1 and 2 for equal clearance.
  • Page 47 Shimming the Basket and Spider Assembly (Illustration) Page 47...
  • Page 48: Shimming The Basket And Spider Assembly

    Shimming the Basket and Spider Assembly INSTRUCTIONS FOR This procedure is normally necessary when replacing either the basket or the spider assembly on any dryer. SHIMMING THE The alignment of these two parts is crucial in assuring a BASKET AND SPIDER true running basket.
  • Page 49: Air Switch Adjustment

    Air Switch Adjustment 1. Shut off current; disconnect leads and remove air AIR SWITCH switch. ADJUSTMENT 2. Lay air switch assembly on flat surface. Adjust air blade at “A” (figure 1) so that air blade lays flat and surface “B” is parallel to the flat surface. 3.
  • Page 50: Dryers With Reversing Control Timer

    Dryers with Reversing Control Timer INSTRUCTIONS FOR I n s t r u c t i o n s DRYERS WITH In operation, coasting of basket increases, making it REVERSING necessary to readjust reversing timer. CONTROL TIMER CAUTION Failure to do this will cause the thermal overload units for the basket to cut-out unnecessarily and probably damage the gear reducer.
  • Page 51 Dryers with Reversing Control (Illustration) INSTRUCTIONS FOR I n s t r u c t i o n s DRYERS WITHOUT N O T E REVERSING Fan rotates counter-clockwise as viewed from CONTROL back end of motor. See arrow on motor support. FAN AND BASKET ROTATION Basket rotates counter-clockwise as viewed from back end...
  • Page 52: Large Gear Reducer Maintenance

    Large Gear Reducer Maintenance LARGE GEAR LARGE GEAR REDUCER MAINTENANCE R E D U C E R Before placing the dryer in operation, check the oil MAINTENANCE level. If the oil level is correct, it can be checked by removing the fill overflow plug on the right hand side of the gear reducer (facing rear).
  • Page 53: Front Panel And Door Assembly 5

    Parts—Front Panel and Door Assembly TU14035 - “C” MODEL 1 4 TU4839 #10 - 32 x 3/8” Screw 1 TU7862 Door Glass 20 1/4” 15 TU4840 #10 - 32 Crown Nut 2 TU7169 Gasket 16 TU2687 #8 - 1/2” Ph. Head Screw 3 TU5503 Door Latch Spacer (4 each)
  • Page 54 150 lb. Dryer (Front of Dryer) (Illustration) Page 54...
  • Page 55 14 TU9472 Lint Trap Door Panel 41 TU9610 Chrome Trim (specify color) 42 TU8013 Cissell Nameplate “C” TU9607 Lint Trap Door Complete 43 TU3479 #10 - 32 x 7/16” Tr. Head Screw Parts 13, 14, 15, 16, & 20 44 TU5739...
  • Page 56 150 lb. Dryer (Rear of Dryer) (Illustration) Page 56...
  • Page 57 Parts—150 lb. Dryer (Rear of Dryer) MODELS: L50CD42 Gas, Steam 1 TUX415 Air Switch Cover 27 TU7130 1/2” Straight Connector (2 each) 2 TU4967 Allen Head Set Screw 28 TU7131 3/4” Straight Connector (2 each) 3 TU8206 Air Switch Assembly 29 SB170 Junction Box Cover (2) 4 AT304...
  • Page 58: Permanent Press Control Panel Assembly

    Permanent Press Control Panel Assembly TU13859 - Reversing TU14028 - Non-Reversing 1 0 TU13825 Nameplate, Reversing, 2-Timer 1 FG147 Toggle Switch (2 each) 2 TU9028 Push Button Switch TU13974 Nameplate. Non-Reversing, 2 Timer 3 TU12933 Timer (0-15 Minutes) 4 TU13620 Control Panel Weldment 1 1 TU12932 Timer (0-60 Minutes)
  • Page 59: Moisture Control Panel Assembly

    Moisture Control Panel Assembly TU13967 Reversing TU14031 Non-Reversing TU13966 Nameplate, Reversing C196 #8-32 x 5/16” Socket Set Screw ET208 6-32 x 1/4” Binding Head Scr. w/Moisture Control (2 each) TU13973 Nameplate, Non-Reversing FG147 Toggle Switch (2 each) w/Moisture Control FG343 Steel Screw TU2555 Knob (2 each)
  • Page 60: Gas Bonnet And Burner Assembly

    Gas Bonnet and Burner Assembly TU14030 - LP Gas Bonnet TU13836 - Natural Gas Bonnet TU14058 Gas Manifold TU13823 3/4” x 36” Nipple CB36 1/4” - 20 x 1/2” Hex Head TU3539 Burner Orifice - 3 each Screw - 4 each TU2846 1/4”...
  • Page 61: Air Switch Assembly

    Parts—Air Switch Assembly AIR SWITCH ASSEMBLY TU8206 1 F888 “E” Ring 2 TU2463 Actuator Arm 3 TU3476 Air Switch Decal 4 TU1771 #6 Tinnerman Nut (Pkg. of 12) 5 TU8155 Air Switch 6 TU1770 Insulator 7 TU8171 Air Switch Bracket 8 TU7733 #8 - 18 x 1/2”...
  • Page 62: Steam Bonnet Assembly 6

    Parts—150 lb. 24V Steam Bonnet Assembly—TU14027 1 TU4610 3/4” x 5” Pipe Nipple (4 each) 1 3 TU2847 Flat Washer (4 each) (Pkg. of 6) 2 TU4597 3/4” Tee (4 each) 1 4 TU9953 Air Filter 20” x 24” x 1” (2 each) 3 TU4608 3/4”...
  • Page 63 Parts—TM200—Large Gear Reducer with Bronze Teeth 1 TM203 Housing 1 0 VSB134 3/8” Split Lockwasher (Pkg. of 6) 2 K474 Oil Level Plug Kit 1 1 TU3246 3/8” - 16 x 1” Cap Screw (Pkg. of 6) 3 TM119 1/4” Vent Plug 1 2 TM217 Large Bearing Cone &...
  • Page 64: Reversing Control Panel Assemblies

    Reversing Control Panel Assembly (Gas) TU14146 Reversing Control Panel 200-240V, 24V Controls TU14147 Reversing Control Panel 460-480V, 24V Controls TU14198 Reversing Control Panel 240/415V, 24V Controls TU14149 Non-Reversing Control Panel 460-480V, 24V Controls TU14148 Non-Reversing Control Panel 200-240V, 24V Controls TU14199 Non-Reversing Control Panel 240/415V, 24V Controls TU12874...
  • Page 65 Reversing Control Panel Assembly (Steam) TU14150 Reversing Control Panel 200-240V, 24V Controls TU14151 Reversing Control Panel 460-480V, 24V Controls TU14197 Reversing Control Panel 240/415V, 24V Controls TU14152 Non-Reversing Control Panel 200-240V, 24V Controls TU14153 Non-Reversing Control Panel 460-480V, 24V Controls TU14196 Non-Reversing Control Panel 240/415V, 24V Controls TU12874...
  • Page 66: Temperature Assembly

    Parts—Temperature Assembly TU6030—“C” Model—Consists of Ref. No. 1, 2, 3 1 TU5530 Mounting Bracket 2 TU1980 Thermostat 3 TU3593 Thermometer TU3816 Lens Replacement (Texas Gage ONLY) TU8475 Lens Replacement (Marshaltown Inst. ONLY) TU11193 Lens Replacement (Weiss—consult factory) TU13213 Lens Replacement (Weiss—consult factory) 4 TU490 Thermostat Knob—Fahrenheit TU491...
  • Page 67 Page 67...

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