Cissell L125URDG C125G Owner's Manual
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Cissell L125URDG C125G Owner's Manual

125 lb. laundry dryer
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OWNER'S MANUAL
125 lb. Laundry Dryer
GAS
L125URDG
C125G
CISSELL MANUFACTURING COMPANY
HEADQUARTERS
831 SOUTH FIRST ST.
P.O. BOX 32270
LOUISVILLE, KY 40232-2270
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
MAN2125
8/99
Member of:
MODELS
STEAM
L125URDS
C125S
ELECTRIC
L125URDE
C125E
PHONE: (502) 587-1292
SALES FAX: (502) 585-3625
SERVICE/PARTS FAX: (502) 681-1275
D0027

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Summary of Contents for Cissell L125URDG C125G

  • Page 1: Model Numbers & Company Address

    STEAM ELECTRIC L125URDG L125URDS L125URDE C125G C125S C125E CISSELL MANUFACTURING COMPANY HEADQUARTERS PHONE: (502) 587-1292 831 SOUTH FIRST ST. SALES FAX: (502) 585-3625 P.O. BOX 32270 SERVICE/PARTS FAX: (502) 681-1275 LOUISVILLE, KY 40232-2270 THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.

  • Page 2: Important Notices

    IMPORTANT NOTICES—PLEASE READ For optimum efficiency and safety, we recommend that you read the Manual before operating the equipment. Store this manual in a file or binder and keep for future reference. WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
  • Page 3 WARNING: To avoid fire hazard, do not dry articles containing foam rubber or similar texture materials. Do not put into this dryer flammable items such as baby bed mattresses, throw rugs, undergarments (brassieres, etc.) and other items which use rubber as padding or backing. Rubber easily oxidizes causing excessive heat and possible fire.
  • Page 4 ATTENTION: L’ACHETEUR DOIT PLACER L’AVERTISSEMENT SUIVANT DANS UN ENDROIT CLAIR ET VISIBLE: AVERTISSEMENT. Assurez-vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d’incendie ou d’explosion ou pour eviter tuot dommage materiel, toute blessure ou la mort. __ Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre...

  • Page 5: Dryer Warranty

    Cissell’s factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS 125 LB. LAUNDRY DRYER PAGE Model Numbers & Company Address ................. 1 Important Notices ......................2-4 Dryer Warranty ........................5 Table of Contents ........................ 6 Warnings, Cautionary Notes and Symbols ................ 7-8 Unpacking/General Installation ................... 9 Dryer Specifications ....................10-12 Electrical Connections ......................

  • Page 7: Warnings, Cautionary Notes And Symbols

    SYMBOLS The following symbols are used in this manual and/or on the machine. The numbers between () refer to the numbers on the machine surveys. Symbol Description Part/Measurement NOTE! Hot! Do Not Touch Heiß! Nicht Beruhren Haute temperature! Ne pas toucher Caliente! no tocar dangerous voltage...
  • Page 8 SYMBOLS Symbol Description Part/Measurement rotation in two directions rotation dans les deux sens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos direction of rotation sens de mouvement continu de rotation Drehbewegung in Pfeilrichtung movimiento giratorio o rotatorio en el sentido de la flecha End of Cycle caution attention...

  • Page 9: Unpacking/General Installation

    Unpacking/General Installation (All Dryers) UNPACKING This dryer is packed in a large wooden crate. Upon arrival of the equipment, any damage in shipment should be reported to the carrier immediately. Upon locating permanent location of a unit, care should be taken in movement and placement of equipment.

  • Page 10: Dryer Specifications

    125 lb. General Dimensions (Illustration) Page 10...
  • Page 11 125 lb. Steam Heated Dryer Dimensions (Illustration) Page 11...

  • Page 12: Specifications

    Specifications Floor Space GENERAL Gas ............67” Deep x 47” W x 89-1/8” H SPECIFICATIONS FOR (1702 mm x 1194 mm x 2264 mm) 125 lb. DRYERS Steam ............67” Deep x 47” W x 93-3/4” H (1702 mm x 1194 mm x 2382 mm) Door Opening ..........31-1/4”...

  • Page 13: Electrical Connections

    Electrical Connections (with Grounding Instructions Illustration) Dryers must be electrically grounded by a separate #14 or larger ELECTRICAL green wire from the grounding terminal within the service connection CONNECTIONS box, to a cold water pipe. In all cases, the grounding method must FOR ALL DRYERS comply with local electrical code requirements;...

  • Page 14: Gas Piping

    Gas Piping The size of the gas service pipe is dependant upon many variables, GAS SERVICE such as tees, lengths, etc. Specific pipe size should be obtained from INSTALLATION the gas supplier. Refer to the Gas Pipe Size Chart in this manual for INFORMATION general gas pipe size information.
  • Page 15 Gas Loop Piping and Gas Supply Piping System (Illustrations) Page 15...

  • Page 16: Gas Pipe Size Chart

    Gas Pipe Size Chart TOTAL BTU/HR GAS PIPE SIZE FOR 1000 BTU (250 KCAL) NATURAL GAS (for LP Gas correct AT 7” W.C. (17.5 MBAR) PRESSURE TOTAL total BTU/HR below by KCAL multiplying by .6) In figuring total length of pipe, make allowance for tees and elbows. HOUR (25 ft.) (50 ft.)

  • Page 17: Gas Piping Installation

    Gas Piping Installation GAS PIPING 1. The installation must conform to local codes or in absence of local codes, with the National Fuel Gas Code, ANSI Z223 or INSTALLATION the CAN/CGA-B149, Installation Codes. 2. Check with utilities for proper gas pressure and gas supply line.

  • Page 18: Steam Piping Installation

    Steam Piping Installation 1. Set and anchor dryer in position. Machine should be level to INSTALLATION assure proper steam circulation. INSTRUCTIONS 2. To prevent condensate draining from headers to dryer, piping should have a minimum 12” (305 mm) above respective header.
  • Page 19 Steam Piping Installation (Illustration) Page 19...

  • Page 20: Exhaust Installation - Multiple Exhaust

    Exhaust Installation—Multiple Manifold Duct For Exhaust Duct less than 14 feet (5m) and 2 elbows equivalent and less than 0.3 inches (8 mm) static pressure. DRYER EXHAUSTS Area of section “A-A” must be equal to the sum of dryer exhaust pipes entering multiple exhaust pipe.
  • Page 21 Dryer Installation with Multiple Exhaust (Illustration) Page 21...
  • Page 22 Dryer Installation with Multiple Exhaust For Exhaust Duct more than 14 feet (5 m) and 2 elbows equivalent EXHAUST and more than 0.3 inches (8 mm) static pressure. INSTALLATION— MULTIPLE MANIFOLD 1. Make-up air from outside building may enter enclosure from top or side walls.

  • Page 23: Dryer Make-Up Air Requirements

    Suggested Minimum Dryer Make-up Air Requirements Dryer Dryer Pocket Maximum Air Flow Duct Size For Required Make-up Model Capacity Rate per Pocket Service Connection Air Area per Pocket m3/h inch sq. inch cm2 C 30 ST 13.6 C 75 ST 1000 1700 1240...

  • Page 24: Exhaust Installation - Separate Exhaust

    Dryer Installation with Separate Exhaust (Preferred) (Illustration) DRYER INSTALLATION WITH SEPARATE EXHAUST DRYER INSTALLATION (PREFERRED) WITH SEPARATE EXHAUST (PREFERRED) For Exhaust Duct less than 14 feet (5 m) and 2 elbows equivalent and less than 0.3 (8 mm) inches static pressure. NEVER exhaust the dryer into a chimney.

  • Page 25: Dryer Air Flow Installation

    Dryer Air Flow Installation Nothing is more important than air flow for the proper operation of a clothes dryer. A dryer is DRYER AIR FLOW a pump which draws make-up air from the out-of-doors, through the heater, through the INSTALLATION clothes and then forces the air through the exhaust duct back to the out-of-doors.

  • Page 26: Rules For Safe Operation Of Dryer

    Rules for Safe Operation of Dryer 1. Be sure your dryer is installed properly in accordance with RULES FOR SAFE the recommended instructions. OPERATION OF DRYER 2. CAUTION Be safe—shut main electrical power supply and gas supply off externally before attempting service. 3.

  • Page 27: Energy Saving Tips

    Energy Saving Tips Install dryer so that you can use short, straight venting. ENERGY SAVING TIPS Turned elbows and long vent tubing tend to increase drying time. Longer drying time means the use of more energy and higher operating costs. Operate dryer using full-size loads.

  • Page 28: Two Timer Models - Instructions

    Two Timer Models—Figures 1, 2, and 3 (Illustrations) Page 28...
  • Page 29 Operating Instructions—Two Timer Models OPERATING INSTRUCTIONS—TWO TIMER MODELS OPERATING INSTRUCTIONS—TWO 1. After loading the dryer tumbler with the water washed clothes TIMER MODELS load, close the loading door. For better drying, do not load dryer with combination of garments that twist. 2.
  • Page 30 Operating Instructions—Two Timer Models OPERATING OPERATING INSTRUCTIONS—TWO TIMER MODELS (continued) INSTRUCTIONS—TWO TIMER MODELS What is happening to the drying operation: a. The fan motor will operate. b. The basket will rotate. c. The heat source will be energized. d. The heated air will mix with the water washed clothes to evaporate the moisture from the garments.

  • Page 31: Moisture Control Models - Instructions

    Moisture Control (Illustration) Page 31...
  • Page 32 Operating Instructions - Moisture Control Models (Optional) OPERATING NOTE: Machines with Moisture Control option can be used like INSTRUCTIONS - regular two-timer models. To dry with Two Timer method, flip MOISTURE CONTROL switch on Control Panel to “Time Drying”. To dry with the MODELS (OPTIONAL) Moisture Control method, flip the switch to “Automatic Drying”.

  • Page 33: Service Savers

    Service Savers To help you troubleshoot the dryer, we list below the most common TROUBLESHOOTING reasons for service calls and some answers to the problems. Before you call service, please review the following items: 1. Is the door completely closed? 2.

  • Page 34: Troubleshooting Charts

    Troubleshooting Chart TROUBLE CAUSE REMEDY Motor will not start. No power. Check fuses on Circuit Breakers. Make sure Main Control Switch is ON. Incorrect power. Check power source; voltage, phase and frequency must be the same as specified on Electrical Rating Plate. Time off.

  • Page 35: Troubleshooting Chart

    Troubleshooting Chart TROUBLE CAUSE REMEDY Dryer runs, but no heat. Incorrect voltage. Check for correct control voltage - 24V. No voltage. Check power supply, check secondary voltage on trans- former and check wiring and wiring diagram. Lint Door OPEN. CLOSE Lint Door. Defective Gas Valve.

  • Page 36: Troubleshooting Charts

    Troubleshooting Chart TROUBLE CAUSE REMEDY Main Burners burning Dirt in burner. Blow out. improperly. High gas pressure. Adjust gas pressure per Rating Plate. Orifice too large. Send to factory for correct orifices. Restricted or blocked Clean exhaust. exhaust. Main Burner cycles ON Defective Ground.

  • Page 37: Direct-Spark Ignition Operation

    Direct-Spark Ignition Operation DIRECT SPARK NOTE: Some models are equipped with a dual ignition system. The dual ignition system contains two Direct Spark IGNITION Ignition modules in parallel. Each module has its own OPERATION Flame Sense circuit and acts independently of the other. If either Bonnet Limit Thermostat opens because of high heat or flame impingement, the entire ignition system will shut down.

  • Page 38: Direct-Spark Ignition Operation

    DIRECT SPARK IGNITION OPERATION FLOW CHART Page 38...

  • Page 39: General Maintenance

    Maintenance—General MAINTENANCE MAINTENANCE CLEAN LINT TRAP DAILY. Remove lint before starting day’s operation. A clean lint trap will increase the efficiency of the dryer, as the moisture-laden air will be exhausted more quickly. CLEAN BASKET AND SWEEP SHEETS. Clean periodically and/or as often as required.

  • Page 40: Burner Air Inlet Adjustment

    Burner Air Inlet Adjustment (with Illustration) BURNER AIR INLET ADJUSTMENT Page 40...

  • Page 41: Basket Alignment

    Basket Alignment for 125 lb. Dryers (Illustrations) Page 41...
  • Page 42 Basket Alignment for 125 lb. Dryers INSTRUCTIONS INSTRUCTIONS FOR ALIGNING BASKETS ON 1. Loosen bolts number one (1) through five (5). 125 LB. DRYERS 2. Place pin “A” in position shown in figures 1 and 2. 3. Check pins “B” at position shown in figures 1 and 2 for equal clearance.

  • Page 43: Shimming The Basket And Spider Assembly

    Shimming the Basket and Spider Assembly This procedure is normally necessary when replacing either the INSTRUCTIONS FOR basket or the spider assembly on any dryer. The alignment of these SHIMMING THE BASKET two parts is crucial in assuring a true running basket. AND SPIDER ASSEMBLY A.

  • Page 44: Air Switch Adjustment

    Air Switch Adjustment AIR SWITCH 1. Shut off current; disconnect leads and remove air switch. 2. Lay air switch assembly on flat surface. Adjust air blade at ADJUSTMENT “A” (figure 1) so that air blade lays flat and surface “B” is parallel to the flat surface.

  • Page 45: Dryers With Reversing Control Timer

    Dryers with Reversing Control Timer Instructions INSTRUCTIONS FOR In operation, coasting of basket increases, making it necessary to DRYERS WITH readjust reversing timer. REVERSING CONTROL TIMER CAUTION Failure to do this will cause the thermal overload units for the basket to cut-out unnecessarily and probably damage the gear reducer.

  • Page 46: Dryers With Reversing Control Timer

    Dryers with Reversing Control (Timer Illustration) Instructions INSTRUCTIONS FOR DRYERS WITHOUT NOTE REVERSING CONTROL Fan rotates counter-clockwise as viewed from back end of FAN AND BASKET motor. See arrow on motor support. ROTATION Basket rotates counter-clockwise as viewed from back end of motor. See arrow on motor support.

  • Page 47: Large Gear Reducer Maintenance

    Large Gear Reducer Maintenance LARGE GEAR REDUCER MAINTENANCE LARGE GEAR REDUCER MAINTENANCE Before placing the dryer in operation, check the oil level. If the oil level is correct, it can be checked by removing the fill overflow plug on the right hand side of the gear reducer (facing rear). If oil must be added, remove the pop-off valve at the top of the gear reducer and add as needed.

  • Page 48: Front Exploded View

    125 lb. Laundry Dryer (Front Exploded View) (Illustration) Page 48...

  • Page 49: Front Exploded View

    Parts—125 lb. Laundry Dryer (Front Exploded View) 1 TU8013 Cissell Nameplate 34 VSB134 3/8” Lockwasher (Pkg. of 6) 2 TU5739 Support Rod 35 IB140 3/8” Cut Washer *3 TU14157 Access Panel 36 TU6854 #14 x 3/4” Screw 4 TU5674 Control Box Brace...

  • Page 50: Double Motor Model

    125 lb. Dryer (Double Motor Models) (Illustration) Page 50...

  • Page 51: Double Motor Model

    Parts—125 lb. Laundry Dryer (Double Motor Models) 1 TU4934 1/4” - 20 x 7/16” Hex Nut 26 500300644 Junction Box (Pkg. of 6) 27 TU7517 Basket Shaft Cover 2 FB189 1/4” - 20 x 1” Hex Head Screw TU10732 Prompter Housing Assembly** 3 TU8206 Air Switch** 28 TU7131...

  • Page 52: Front Panel And Door Assembly

    Front Panel and Door Assembly (Illustration) *TU13807 Front Panel Assembly w/Door 16 TU2686 #8 - 32 x 3/8” Phillips 1 TU7862 Door Glass 20 - 1/4” 2 TU7169 Door Glass Gasket Head Screw 17 TU2836 5/16” - 32 x 3/8” Hex 3 TU5503 Door Latch Spacer 4 TUA2319H...

  • Page 53: Thermostat Assembly

    Thermostat Assembly (Illustration) TU6030 Front Panel Assembly w/Door 1 TU5530 Mounting Bracket 2 TU1980 Thermostat 3 TU3593 Thermometer TU3816 Lens Replacement (Texas Gage ONLY) TU8475 Lens Replacement (Marshaltown Inst. ONLY) TU11193 Lens Replacement (Weiss—consult factory) TU13213 Lens Replacement (Weiss—consult factory) 4 TU490 Thermostat Knob (Fahrenheit) TU491...

  • Page 54: Air Switch Assembly

    Air Switch Assembly and Thermistor Assembly (Illustrations) AIR SWITCH ASSEMBLY (Gas Only) TU8206 1 F888 “E” Ring 2 TU2463 Actuator Arm 3 TU3476 Air Switch Decal 4 TU1771 #6 Tinnerman Nut 5 TU8155 Air Switch 6 TU1770 Insulator 7 TU8171 Air Switch Bracket 8 TU7733 #8 - 18 x 1/2”...

  • Page 55: Reversing Control Panel Assembly

    Reversing Control Panel Assembly (TU14146) TU12874 Timer, Solid State Reversing TU13480 Transformer 200-240V/24V w/Reset TU13514 Transformer, 480/24V w/Reset F540 #6 x 5/8” Phillips Head Screw TU13516 Contactor, 24V TU13526 Contactor Assembly, 24V TU14026 Motor Control Plate WH1797 Wire Harness TU7733 8 - 18 x 1/2”...

  • Page 56: Permanent Press Control Panel Assembly

    TU13859 - Permanent Press Control Panel Assembly FG147 Toggle Switch TU3805 Hex Nut TU9028 Push Button Switch TU13825 Control Panel TU12933 Timer (0-15 Minutes) TU12932 Timer (0-60 Minutes) TU13620 Control Panel Weldment TU3479 Pan Head Machine Screw TUT316 13FB187 #10 Split Lock Washer TU7733 #8 - 18 x 1/2”...

  • Page 57: Moisture Control Panel Assembly

    Moisture Control Panel Assembly - TU14253 C196 #8-32 x 5/16” Socket Set Screw TU13646 24V Coil Relay ET208 6-32 x 1/4” Binding Head Scr. TU14251 Front Panel 125# ICC FG147 Toggle Switch TU2555 Knob FG343 Steel Screw TU2842 10-32 Hex Nut (Pkg. 6) FG345 Steel Washer TU3479...

  • Page 58: Large Gear Reducer

    8 TM204 Small Klozure 17 TM212 Small End Cap 6 3/4 Dia. 9 TM218 Small Closed End Cap TM225 Worm and Worm Gear Set (for TM200 ONLY) (only sold as set) Not Illustrated—TU3465 one pint of Cissell Transmission Oil Page 58...

  • Page 59: Gas Bonnet Assembly

    Gas Bonnet Assembly TU9614 Gas Manifold TU4606 3/4” x 4” Nipple CB36 1/4” - 20 x 1/2” Hex Head TU4934 1/4” - 20 Hex Nut (Pkg 6) Screw TU13823 3/4” x 36” Nipple OP267 3/4” x 1/2” Steel Bushing TU3539 Burner Orifice PT196 3/4”...

  • Page 60: Steam Bonnet Assembly

    TU14001—Steam Bonnet (14FPI) (Illustration) 1 TU7393 Top Plate 13 TU4608 3/4” x 2” Nipple 2 TU3209 #14 x 5/8” Sheet Metal Screw 14 TU4610 3/4” x 5” Nipple 15 TU4600 3/4” Union (Pkg. of 6) 3 TU6080 Air Filter (4 required) 16 TU4620 3/4”...
  • Page 61 TU13691—24V Steam Bonnet (4 Coil) (Illustration) 1 TU7393 Top Plate 12 TU4605 3/4” Elbow 2 TU3209 #14 x 5/8” Sheet Metal Screw 13 TU4608 3/4” x 2” Nipple 14 TU4610 3/4” x 5” Nipple (3 each) (Pkg. of 6) (4 each) 3 TU6458 Air Filter (4 required) 15 TU4600...
  • Page 62 TU13692—24V Steam Bonnet (6 Coil) (Illustration) 1 TU7393 Top Plate 12 TU4605 3/4” Elbow 2 TU3209 #14 x 5/8” Sheet Metal Screw 13 TU4608 3/4” x 2” Nipple (3 each) 14 TU4610 3/4” x 5” Nipple (Pkg. of 6) (4 each) 3 TU6080 Air Filter (4 required) 15 TU4600...
  • Page 63 Page 63...

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