BKI ALF-F Installation & Operation Manual
Automatic lift fryer
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Also See for ALF-F:
- Service manual (60 pages) ,
- Installation and operation manual (32 pages)
Related Manuals for BKI ALF-F
Summary of Contents for BKI ALF-F
- Page 1 Automatic Lift Fryer MODELS ALF-F, & ALF-FC Installation & Operation Manual Serial Numbers 120406 and higher...
- Page 2 All labor necessary to repair or replace factory defective parts will be performed, without charge, to the end user, by service personnel of a BKI Authorized Distributor during the first ninety days after the date of installation of the new equipment.
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Page 3: Table Of Contents
Safe Work Practices ..........................3 Safety Labels............................7 Operation ..............................8 Controls and Indicators..........................8 Care of the Shortening..........................10 ALF-F Operation ............................. 11 Start-Up .............................. 11 Cooking .............................. 11 ALF-FC Operation ..........................13 System Programming ......................... 13 Product Programming ........................15 Start-Up .............................. -
Page 4: Introduction
PERFECTION IN FRYING! The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the highest profitable return on your investment. -
Page 5: Safe Work Practices
Automatic Lift Fryer Introduction Safe Work Practices Noncombustible Floors Only Make sure your floor is noncombustible. Do not operate your fryer on floors that are wood, carpeted or have rubber mats. • Placing your fryer on a combustible floor could cause a fire. Serious injury could result. - Page 6 If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor. Always wear non-skid shoes when working around the fryer or any other equipment that uses shortening. Never wear loose clothing such as neckties or scarves while operating your fryer.
- Page 7 Automatic Lift Fryer Introduction Keep this manual with the Equipment This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, contact: Technical Services Department P.O. Box 80400 Simpsonville, S.C.
- Page 8 Automatic Lift Fryer Introduction Be Prepared for Emergencies Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
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Page 9: Safety Labels
Automatic Lift Fryer Introduction Safety Labels... -
Page 10: Operation
Automatic Lift Fryer Operation Operation Controls and Indicators Refer to the figure and table below for an explanation of the fryer’s controls and indicators. Item # Description Function Computer Used to set and activate product programs. - Page 11 Automatic Lift Fryer Operation Item # Description Function Momentary Basket UP – Momentarily pushing the switch to this position causes the Switch lift mechanism to rise. This is enabled only when the FILTER/OFF/FRY switch is in the FRY position. DOWN – Momentarily pushing the switch to this position causes the lift mechanism to lower.
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Page 12: Care Of The Shortening
“0” button on the ALF-FC model. On the ALF-F, set the thermostat to 150º F. 7. Shortening changes are determined by the quantity and type of food prepared. Excessive boiling and foaming are definite signs of shortening breakdown. -
Page 13: Alf-F Operation
Automatic Lift Fryer Operation ALF-F Operation Start-Up 1. Make sure the main drain valve is closed. 2. Fill pot with shortening to about one inch below the fill mark. Use only high-quality shortening that has low moisture content, a high smoke point and no additives. - Page 14 Automatic Lift Fryer Operation 5. At the end of the frying cycle the timer buzzer will sound and the basket will automatically rise to its top position. Set the timer to OFF. If the timer knob is set at 0, the timer will continue to buzz regardless of the position of the ON/OFF switch.
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Page 15: Alf-Fc Operation
Automatic Lift Fryer Operation ALF-FC Operation System Programming Use the following figure and table to set options that apply to each product programs. Figure 1. System Programming Sequence... - Page 16 Automatic Lift Fryer Operation Table 1. System Programming Procedure STEP ACTION DISPLAY COMMENTS Press the FILTER/OFF/FRY switch to FRY. Press PROG on the keypad. PROGRAM CODE Input 1712 and ENTER. PROGRAM SYSTEM Press ENTER. PROGRAM DEGREES This command allows you °F to choose the temperature scale option you want to...
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Page 17: Product Programming
Automatic Lift Fryer Operation Product Programming Use the following figure and table to set a maximum of eight product programs. The product programs must be set before cooking can begin. Figure 2. Product Programming Sequence... - Page 18 Automatic Lift Fryer Operation Table 2. Product Programming Procedure STEP ACTION DISPLAY COMMENTS Press the FILTER/OFF/FRY switch to FRY. Press PROG on the keypad. PROGRAM CODE Input 1724 and press ENTER. PROGRAM PRODUCT # Select the program product PROGRAM PRODUCT X X refers to the program number (1-8).
- Page 19 Automatic Lift Fryer Operation STEP ACTION DISPLAY COMMENTS Press TOGGLE/CLEAR until the PROGRAM VALVE1 X refers to the solenoid desired option is displayed. valve option selected. OPEN is used for Models ALF and BLF Automatic Lift fryers. If your program requires the solenoid valve to be closed while cooking, choose the...
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Page 20: Start-Up
Automatic Lift Fryer Operation Start-Up 1. Make sure the main drain valve is closed. 2. Fill pot with shortening to about one inch below the mark. Use only high-quality shortening that has low moisture content, a high smoke point and no additives. Overfilling the fryer pot with shortening could lead to serious injury. - Page 21 Automatic Lift Fryer Operation 7. Allow the basket to drain. Failure to use the insulated mitts will result in injury. Always use the insulated mitts when handling the hot fry basket. 8. Remove basket from the lift and empty carefully. 9.
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Page 22: Installation
National Electrical Code, ANSI NFPA 70-20XX. This unit, when installed by an authorized BKI service agent, must be wired for use in accordance with all applicable local, state, and federal codes. For specific electrical requirements and connections refer to the... -
Page 23: Initial Test And Adjustment
Automatic Lift Fryer Installation Initial Test and Adjustment 1. Fill pot with shortening to about one inch below the mark. Use only high-quality shortening that has low moisture content, a high smoke point and no additives. Overfilling the fryer pot with shortening could lead to serious injury. Ensure that the fryer pot is filled with shortening only to the fill mark when shortening is hot. -
Page 24: Maintenance
Failure to comply with the maintenance below could result in a serious accident. Your fryer will need periodic maintenance and servicing. We strongly suggest that you use only a service company that is authorized by BKI to do this work. Scheduled Maintenance Use the following table to help manage scheduled maintenance activities. -
Page 25: Filtering Procedure
Automatic Lift Fryer Maintenance Filtering Procedure Breaded foods require frequent filtering. An excess amount of breading left in the fryer pot will reduce the life of the shortening. We recommend the shortening be filtered after every three frying cycle loads. If the shortening starts to show signs of foaming or has a bad taste, do not use it. -
Page 26: Boil-Out Procedure
3. CLOSE the drain and fill the fryer pot with HOT water to the shortening level fill mark. Do not overfill by allowing the water level higher than the fill mark. 4. Add ½ cup (4 ounces) of BKI cleaner. 5. Wash down the inside of the pot with the pot brush to loosen the sediment. - Page 27 Maintenance 6. Set the temperature of the solution as follows: • ALF-F – Position the FILTER/OFF/FRY switch to ON. Set the thermostat to a temperature of 190º F. • ALF-FC – Position the FILTER/OFF/FRY switch to ON. Press PROG (program), type 1733, and press ENTER.
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Page 28: Filter Pad Replacement
Automatic Lift Fryer Maintenance Filter Pad Replacement The filter pad must be replaced daily. If the shortening has a milky color when it is pumped into the pot, the filter pad should be replaced immediately. If the filter pad is not properly closed, breading crumbs will get through the pad opening and clog the pump. -
Page 29: Troubleshooting
Breading build-up on heating Clean heating elements. If elements problems persist, contact an authorized BKI service agent for corrective action. Filter System Not Working Uncertain Press the reset button on end of pump and hi-limit reset button under control panel. - Page 30 Automatic Lift Fryer Problem Cause Possible Solution Computer Hangs Computer malfunction. Press and hold the Toggle/Clear button while moving the FRY/OFF/FILTER switch from FRY to OFF and back to FRY. If problems persist, contact an authorized BKI service agent for corrective action.
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Page 31: Notes
Automatic Lift Fryer Notes Notes... - Page 32 P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com Made and printed in the U.S.A LI0227/0503...