Heatilator Direct Vent Gas Appliance EDV3633 Owner's Manual
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Heatilator Direct Vent Gas Appliance EDV3633 Owner's Manual

Heatilator Direct Vent Gas Appliance EDV3633 Owner's Manual

Direct vent gas appliance
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Model(s):
EDV3633, EDV3633L,
EDV3633I, EDV3633IL
Direct Vent Gas Appliance
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer's
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas
indicated on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
•
these instructions for safe
installation and operation.
• CAREFULLY SUPERVISE children in same room as
appliance.
• A l e r t c h i l d r e n a n d a d u l t s t o h a z a r d s o f h i g h
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles
away.
This appliance has been supplied with an integral
barrier to prevent direct contact with the fi xed glass
panel. Do NOT operate the appliance with the barrier
removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must
be performed by a licensed plumber or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Heatilator • Eclipse • 4049-229 Rev F • 11/08
Owner's Manual
Installation and Operation
Leave this manual with
•
party responsible for
use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
Installation and service of this appliance should be performed
by qualifi ed personnel. Hearth & Home Technologies suggests
NFI certifi ed or factory-trained professionals, or technicians
supervised by an NFI certifi ed professional.
1

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Summary of Contents for Heatilator Direct Vent Gas Appliance EDV3633

  • Page 1 Model(s): EDV3633, EDV3633L, EDV3633I, EDV3633IL Direct Vent Gas Appliance • Important operating and maintenance instructions included. WARNING If the information in these instruc- tions is not followed exactly, a fi re may result causing property damage, personal injury, or death. •...

  • Page 2: Congratulations

    Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. A. Congratulations Congratulations on selecting a Heatilator gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heatilator gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi...

  • Page 3: Table Of Contents

    Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. •...
  • Page 4 14 Appliance Setup A. Remove Packaging Materials B. Remove Glass Assembly C. Logs D. Place Lava Rock, Rockwool E. Replace Glass Install Floor Cover G. Grilles and Screen H. Air Shutter Setting Accessories 15 Troubleshooting A. Standing Pilot Ignition System B.

  • Page 5: Warranty

    B. Warranty Hearth & Home Technologies LIMITED WARRANTY Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada.
  • Page 6 B. Warranty (continued) This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffl es, fi repots, doors, or fi rebox area are not covered by this warranty.

  • Page 7: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certifi cation MODELS: EDV3633, EDV3633L, EDV3633I, EDV3633IL LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace STANDARD: ANSI Z21.88-2005•CSA2.33-2005•UL307B This product is listed to ANSI standards for “Vented Gas Fireplace” and applicable sections of “Gas Burning Heat- ing Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.

  • Page 8: Requirements For The Commonwealth Of Massachusetts

    Note: The following requirements reference various Massachusetts and national codes not contained in this document. H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7)

  • Page 9: User Guide

    Operating Instructions A. Gas Fireplace Safety WARNING HOT SURFACES! Glass and other surfaces are hot during operation and cool down. Hot glass will cause burns. • Do not touch glass until it is cooled • NEVER allow children to touch glass •...

  • Page 10: Fan Kit

    C. Fan Kit • Optional • Contact your dealer for the correct fan kit. D. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth.

  • Page 11: Lighting Instructions (Ipi)

    H. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong bat- tery life, remove them when using the transformer. Heatilator • Eclipse • 4049-229 Rev F • 11/08...

  • Page 12: Lighting Instructions (Standing Pilot)

    I. Lighting Instructions (Standing Pilot) VENT Heatilator • Eclipse • 4049-229 Rev F • 11/08...

  • Page 13: After Fireplace Is Lit

    J. After Fireplace is Lit Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly. See Section 14.B. •...

  • Page 14: Maintenance And Service

    Maintenance and Service Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace. When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an- nual service by a qualifi ed service technician. A.

  • Page 15: Maintenance Tasks-Qualifi Ed Service Technician

    Venting Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc. • Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds).
  • Page 16 (Either cobrahead or SIT) Figure 3.1 IPI Pilot Flame Patterns Figure 3.2 Standing Pilot Flame Patterns Heatilator • Eclipse • 4049-229 Rev F • 11/08...

  • Page 17: Installer Guide

    Getting Started A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Noncombustible roof flashing maintains minimum clearance around pipe (SECTION 10) Vent Pipe (SECTIONS 7, 8, 10)

  • Page 18: Design And Installation Considerations

    B. Design and Installation Considerations Heatilator direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. Installation MUST comply with local, regional, state and national codes and regulations.

  • Page 19: Framing And Clearances

    Framing and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffi...

  • Page 20: Constructing The Appliance Chase

    B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase. NOTICE: Treatment of ceiling fi restops and wall shield fi...

  • Page 21: Mantel And Wall Projections

    D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

  • Page 22: Termination Locations

    Termination Locations A. Vent Termination Minimum Clearances WARNING Fire Risk. Maintain vent clearance to combustibles as specifi ed. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re. 20 in.
  • Page 23 Measure vertical clearances from this surface Measure horizontal clearances from this surface. Dimension Descriptions A Clearance above the ground, a veranda, porch, deck or balcony - 12 in. (30 cm) minimum. * B Clearance to window or door that may be opened – 10,000 BTUs or less, 6 in.

  • Page 24: Vent Information And Diagrams

    Vent Information and Diagrams A. Approved Pipe This appliance is approved for use with Hearth & Home Technologies SLP venting systems. Refer to Section 16B for vent component information. DO NOT mix pipe, fi ttings or joining methods from differ- ent manufacturers.

  • Page 25: Vent Diagrams

    E. Vent Diagrams To replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows. General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90°...
  • Page 26 1. Top Vent - Horizontal Termination - (continued) Two 45° Elbows replacing One 90° Elbow Figure 7.4 Two Elbows Note: For corner installations: A 6 in. (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs.
  • Page 27 1. Top Vent - Horizontal Termination - (continued) Three Elbows Figure 7.6 Heatilator • Eclipse • 4049-229 Rev F • 11/08 min. max. max. 0.30 7.32 5.79...
  • Page 28 2. Top Vent - Vertical Termination No Elbow Figure 7.7 Two Elbows Figure 7.8 12 ft (3.66 m) min. 60 ft (18.29 m) min. Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) 12 ft (3.66 m) min. 60 ft (18.29 m) max.
  • Page 29 2. Top Vent - Vertical Termination - (continued) Three Elbows Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) 12 ft (3.66 m) min. 60 ft (18.29 m) max. Figure 7.9 Heatilator • Eclipse • 4049-229 Rev F • 11/08...

  • Page 30: Vent Clearances And Framing

    Vent Clearances and Framing A. Pipe Clearances to Combustibles WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling fi restops • Between wall shield fi restops • Around vent system Failure to keep insulation or other material away from vent pipe may cause over heating and fi...

  • Page 31: Install The Ceiling Firestop

    C. Install the Ceiling Firestop A ceiling fi restop MUST be used between fl oors and attics. • Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/floor (see Figure 8.3). • Frame the area with the same sized lumber as used in ceiling/fl...

  • Page 32: Install Attic Insulation Shield

    D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield. The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in.

  • Page 33: Appliance Preparation

    Appliance Preparation A. Securing and Leveling the Appliance WARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown-in insulation.

  • Page 34: Installing Slp Vent Pipe

    Installing SLP Vent Pipe A. Assemble Vent Sections To attach the fi rst vent component to the starting collars of the appliance • Lock the vent components into place by sliding the pipe section onto the collar. • Align the seam of the pipe and seam of collar to allow engagement.

  • Page 35: Securing The Vent Sections

    C. Securing the Vent Sections • Vertical runs of SLP pipe must be supported every 8 ft. (2.44 m). • Horizontal sections of vent must be supported every 5 ft. (1.52 m) with a vent support or plumber’s strap. • Wall shield fi...

  • Page 36: Installing Metal Roof Flashing

    E. Installing Metal Roof Flashing Note: Skip this section if using the RF4-8. • See minimum vent heights for various pitched roofs (Figure 10.8) to determine the length of pipe to extend through the roof. • Slide the roof fl ashing over the pipe sections extending through the roof as shown in Figure 10.9.

  • Page 37: Install Rf4-8

    F. Install RF4-8 The RF4-8 may be used in place of the roof fl ashing and storm collar (Sections 10.E. and 10.H.) Pipe must be supported within 12 in. (305 mm) of the roofl ine using plumbers strapping or an SLP-FS when using the RF4-8 Flashing.

  • Page 38: Installing Vertical Termination Cap

    G. Installing Vertical Termination Cap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner fl ue of the pipe section while placing the outer collar of the cap over the outer fl ue of the pipe section. •...

  • Page 39: Install Heat Shields And Horizontal Termination Cap

    I. Install Heat Shields and Horizontal Termi- nation Cap WARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thick- ness. • DO NOT remove the heat shields attached to the wall shield fi restop and the horizontal termination cap (shown in Figure 10.26).
  • Page 40 Install Horizontal Termination Cap WARNING! Risk of Fire! The telescoping fl ue section of the termination cap MUST be used when connecting vent. • 1-1/2 (38 mm) minimum overlap of fl ue telescoping section is required. Failure to maintain overlap may cause overheating and fi...

  • Page 41: Gas Information

    11 11 Gas Information A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home Technologies specifi ed and approved parts. B. Gas Pressure •...

  • Page 42: Electrical Information

    Electrical Information A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. •...

  • Page 43: Electrical Service And Repair

    E. Electrical Service and Repair WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Ignitor Thermocouple Copper Tubing Push Button Ignitor Gas Inlet VALVE Figure 12.2 Standing Pilot Ignition Wiring Diagram Switch...

  • Page 44: Junction Box Installation

    F. Junction Box Installation If the box is being wired from the OUTSIDE of the appli- ance: • Remove the cover plate located on the outer shell - right side (see Figure 12.4). • Install the supplied Romex™ connector in the cover plate.

  • Page 45: Finishing

    Finishing A. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

  • Page 46: Appliance Setup

    Appliance Setup A. Remove Packaging Materials Face parts are shipped in tube on glass protector. To remove glass protector unlatch top glass latches and remove glass protector. Glass Latches Face Parts Inside Figure 14.1 Face Parts Location Glass Latches Face Parts Inside Figure 14.2 Parts Identifi...

  • Page 47: Replace Glass

    • Place a small amount of 1/2 in. (13 mm) diameter pieces (dime-size) of rockwool on the burner pan so that the rockwool touches but does not cover the holes in the burner pan. This will provide the “glowing embers” look.

  • Page 48: Air Shutter Setting

    • Swivel the top grill toward the unit and apply slight pressure downward and push forward until the notch locks into the slot. Refer to Figure 14.11. • To remove grill, apply slight pressure downward (center of grill) and pull out. Slot Figure 14.11 Attach Top Grill - Middle •...

  • Page 49: Troubleshooting

    Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician. Con- tact your dealer to arrange a service call by a qualifi...
  • Page 50 Troubleshooting (continued) Symptom 3. (Continued) C. Failed valve. D. Plugged burner orifi ce. E. Wall switch or wires. 4. Frequent pilot outage A. Pilot fl ame may be too high or problem. too low, or blowing out (high pressure), causing pilot safety to drop out.

  • Page 51: Intellifi Re Ignition System

    B. Intellifi re Ignition System Symptom 1. Pilot won’t light. The A. Incorrect wiring. ignitor/module makes noise, but no spark. B. Loose connections or electrical shorts in the wiring. C. Ignitor gap is too large. D. Module. 2. Pilot won’t light, there is no A.
  • Page 52 Intellifi re Ignition System - (continued) Symptom 4. Pilot lights but continues A. A shorted or loose connection to spark, and main burner in fl ame sensing rod. will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl...

  • Page 53: Reference Materials

    Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. 127 mm 33-1/2 in. 851 mm 6-1/2 in. 3 in. 165 mm 76 mm Figure 16.1 Appliance Dimensions 33-1/4 in./845 mm 35-1/2 in./902 mm 5 in.

  • Page 54: Vent Components Diagrams

    B. Vent Components Diagrams 6-1/2 in. 165 mm 8-3/4 in. 222 mm 6-5/8 in. 168 mm SLP-45 - 45° Elbow Effective Height/Length Pipe SLP4 Effective Height/ SLP6 Length SLP12 SLP24 SLP36 SLP48 SLP6A SLP-Pipe SLP12A Figure 16.2 SLP Series Vent Components 6 in.
  • Page 55 B. Vent Components Diagrams (continued) SLK-SNKD Snorkel Termination Cap Horizontal Termination Cap (This termination cap requires an SL-2DVP adapter when SLP-TRAP1 Horizontal Termination Cap SLP-TRAP2 Horizontal Termination Cap Figure 16.3 SLP Series Vent Components SLP-TVHW Vertical Termination Cap DVP-FBHT used with SLP Pipe) 15 in.

  • Page 56: Service Parts

    C. Service Parts Heatilator • Eclipse • 4049-229 Rev F • 11/08...
  • Page 57 C. Service Parts (continued) Heatilator • Eclipse • 4049-229 Rev F • 11/08...
  • Page 58 C. Service Parts (continued) Heatilator • Eclipse • 4049-229 Rev F • 11/08...

  • Page 59: Optional Components

    D. Optional Components • GFK10 Transaxial Fan Kit • RC BATT-HTL Battery-operated Remote Control • RC SMART-HTL Remote Control (Requires 110 volt) • SCKP-EHS Standing Pilot Natural to Propane Gas Conversion Kit • DCKP-EHS Intermittent Pilot Natural to Propane Gas Conversion Kit •...

  • Page 60: Contact Information

    E. Contact Information Please contact your Heatilator dealer with any questions or concerns. ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ • Important operating a n d m a i n t e n a n c e instructions included. This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588,...

This manual is also suitable for:

Edv3633iEdv3633ilEdv3633l

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