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Sola HD S4KC Series User Manual

S4kc series industrial on-line ups 208 v, 6000 & 10000 va
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S4KC Series Industrial On-Line UPS
208 V, 6000 & 10000 VA User Manual

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  • Page 1 S4KC Series Industrial On-Line UPS 208 V, 6000 & 10000 VA User Manual...
  • Page 2 While every precaution has been taken to ensure accuracy and completeness in this manual, EGS Electrical Group, LLC. assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. The SolaHD and Emerson logos are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their registered owners.

  • Page 3: Table Of Contents

    S4KC SEriES USEr mAnUAL | iii Contents Important Safety Precautions Save these instructions ..........6 Glossary of Symbols .
  • Page 4 iv | Contents 6.0 Configuration Program 6.1 Configuration Program Features ......... 29 7.0 Controls &...
  • Page 5 S4KC SEriES USEr mAnUAL | v 11.0 Troubleshooting 11.1 UPS Symptoms ..........44 11.2 Troubleshooting .

  • Page 6: Important Safety Precautions

    6 | important Safety Precautions imPOrTAnT SAFETy PrECAUTiOnS SAVE THESE INSTRUCTIONS This manual contains important safety instructions. read all safety and operating instructions before operating the Uninterruptible Power System (UPS). Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions.

  • Page 7: Battery Safety Notes

    The S4KC Series complies with the requirements of EmC Directive 2004/108/EC and the published technical standards. Continued compliance requires installation in accordance with these instructions and use of accessories approved by SolaHD.

  • Page 8: Glossary Of Symbols

    8 | important Safety Precautions glossary of Symbols Risk of electrical shock Indicates caution followed by important instructions Ac input Ac output Requests the user to consult the manual Indicates the unit contains a valve-regulated lead acid battery PbH2SO4 Recycle Dc voltage Equipment grounding conductor Bonded to ground...

  • Page 9: Introduction

    S4KC SEriES USEr mAnUAL | 9 1.0 introduction Congratulations on your choice of the SolaHD S4KC Uninterruptible Power System (UPS). The S4KC is available in nominal power ratings of 6,000 VA and 10,000 VA. The S4KC is a compact, on-line Uninterruptible Power System (UPS) which continuously conditions and regulates its output voltage, whether utility power is present or not.

  • Page 10: System Description

    10 | 2.0 System Description 2.0 System Description Output Input Static Bypass SPD & Recti er/PFC Dc to Dc EMI/RFI Inverter Filters Converter Battery Battery Charger Figure 1: Operating principle diagram 2.1 Surge Protection Devices (SPD) & EMI/RFI Filters These UPS components provide surge protection and filter both electromagnetic interference (Emi) and radio frequency interference (rFi).

  • Page 11: Battery Charger

    S4KC SEriES USEr mAnUAL | 11 2.4 Battery Charger The battery charger utilizes energy from the utility power and precisely regulates it to continuously float charge the batteries. The batteries are being charged whenever the S4KC is connected to utility power.

  • Page 12: Major Components

    12 | 3.0 major Components 3.0 major Components The S4KC is composed of three major assemblies to provide easier handling, installation, and versatility. 3.1 Main Frame & Electronics All models of the S4KC are shipped without the internal batteries installed. Power distribution varies by model and rating. The S4K4U6000C ships with a basic hardwire distribution box attached and is ready to be connected to the load (see Figure 3).
  • Page 13 S4KC SEriES USEr mAnUAL | 13 Maintenance bypass breaker Input Input breaker breaker S4KPAD2-HDWR-MBSC S4KPAD2-HDWRC for S4K4U6000C for S4K4U6000C Figure 4: Input power hardwire boxes—S4K4U6000C NOTE: Hardwire and hardwire/receptacle boxes that include a manual bypass switch permit ac power to continue to flow from the utility input to the load while the box is removed from the UPS.

  • Page 14: Removable Power Distribution Box

    14 | 3.0 major Components 3.2 Removable Power Distribution Box The UPS is shipped with a power distribution box. This box contains the UPS input circuit breaker. Output power breakers Push button output Maintenance for pigtails power breakers for two bypass breaker L5-20 receptacles (second push button...
  • Page 15 S4KC SEriES USEr mAnUAL | 15 5-20R output Output circuit breaker receptacles switch for L6-30R pigtail #1 Push button L6-30R output circuit breakers receptacles for 5-20R receptacles 5-20R output receptacles Output circuit breaker S4KPAD2-101C* switch for L6-30R pigtail #2 Receptacles: two L6-30;...

  • Page 16: Internal Battery Packs

    16 | 3.0 major Components 3.3 Internal Battery Packs The UPS has two internal battery packs behind a battery access door on the front of the unit. Each internal battery pack is fitted with a connector to link it to the UPS. Battery Handle Battery Connector Front of Battery Pack...

  • Page 17: Preinstallation

    S4KC SEriES USEr mAnUAL | 17 4.0 Preinstallation 4.1 Unpacking & Inspection Unpack the UPS and conduct the following checks: inspect the UPS for shipping damage. if any shipping damage is found, report it to the carrier and your local dealer •...

  • Page 18: Installation

    18 | 5.0 installation 5.0 installation Do nOT attempt to start the UPS, turn on any circuit breakers, or energize the input power until instructed to do so in “8.2 initial Startup and Electrical Checks”. CAUTION The UPS is heavy (see “12.0 Specifications”). Take proper precautions when lifting or moving the unit. 5.1 Installation Environment install the UPS indoors in a controlled environment, where it cannot be accidentally turned off.
  • Page 19 S4KC SEriES USEr mAnUAL | 19 4. Adjust the direction of the operation and display panel on the S4KC. a. remove the front metal bezel covers as shown in Figure 10. Front metal bezel covers Figure 10: Remove the front metal bezel covers b.
  • Page 20 20 | 5.0 installation 5.2.2 Rack-Mount UPS Installation When using the S4KC in a rack-mount configuration, the UPS must be supported by a slide kit, fixed rails, or a shelf. When using the optional Adjustable rack-mount Kit, you will use the instructions below. The figures accompanying “5.2.3 installing the Adjustable rack-mount Kit”...
  • Page 21 S4KC SEriES USEr mAnUAL | 21 2. Determine the height position inside the rack enclosure where you want to mount the UPS or battery cabinet. CAUTION Reduce the risk of tipping the rack enclosure by placing the UPS or battery cabinet in the lowest possible rack position.
  • Page 22 22 | 5.0 installation 5. Prepare the UPS or battery cabinet (the “equipment”) for rack mounting. The equipment may require additional parts to be added or removed. After it is prepared, lay the equipment in the rack-mounting position. Fasten the inner members from Step 1 to the equipment on both sides as shown in Figure 15 with eight m4 screws provided in the kit.

  • Page 23: External Battery Cabinet Installation

    S4KC SEriES USEr mAnUAL | 23 7. insert the equipment, with inner members attached, into the bracket assemblies by inserting the top and bottom edges of the inner members into the top and bottom curved tracks of the front members. Slide the equipment into the rack (see Figure 17).
  • Page 24 24 | 5.0 installation To install the external battery cabinet: 1. inspect the external battery cabinet for freight damage. report damage to the carrier and your SolaHD representative. 2. Optional rack-mount handles are shipped with the external battery cabinet and may be installed at this time if desired. 3.

  • Page 25: Connect Input/Output Power

    S4KC SEriES USEr mAnUAL | 25 5.4 Connect Input/Output Power wARNINg Risk of electric shock; can cause injury or death. Disconnect all local and remote electric power supplies. Ensure that the UPS is shut down and power has been disconnected before beginning any work on or in the unit.
  • Page 26 26 | 5.0 installation 5.4.2 Remove the Power Distribution Cover or Box from S4K6U10KC Models 1. Shut down the S4K6U10KC by pressing the Standby/manual Bypass button twice (hold the button down for about 2 seconds each time) while the UPS is in Bypass mode. For help, refer to “8.5 Shut Down the S4KC”. 2.

  • Page 27: Distribution Box Electrical Connections

    S4KC SEriES USEr mAnUAL | 27 5.4.4 Install the Power Distribution Box on S4K6U10KC Models 1. With the cover or distribution box removed, press the UPS and distribution box connectors together. Ensure that the connectors are fully seated. 2. Align the screw holes and press the power distribution box onto the UPS, making sure that the tabs at the bottom of the box fit into the slots on the UPS.

  • Page 28: Terminal Block Connections

    28 | 5.0 installation 5.4.6 Terminal Block Connections Conduit entry holes are provided on the rear and side of the box. input and output wiring should not share the same conduit. SolaHD recommends using strain relief when installing the wire. S4K4U6000C OUTPUT INPUT...

  • Page 29: Configuration Program

    S4KC SEriES USEr mAnUAL | 29 6.0 Configuration Program The final step of installation may require custom configuration of your UPS using the enclosed configuration program (located on the CD). Some configuration settings may be changed only while the UPS is off. These settings should be set before the UPS is put into service powering critical loads.

  • Page 30: Controls & Indicators

    30 | 7.0 Controls & indicators 7.0 Controls & indicators Battery Level indicators L1 Load Level indicators L2 Load Level indicators Fault indicator Bypass indicator Inverter indicator Ac Input indicator Battery indicator On/Alarm Silence/ Standby/Manual Manual Battery Bypass button Test button Figure 23: Operation and display panel 7.1 On/Alarm Silence/Manual Battery Test Button This button controls output power to connected load(s) and has three functions:...

  • Page 31: Standby/Manual Bypass Button

    S4KC SEriES USEr mAnUAL | 31 7.2 Standby/Manual Bypass Button This button controls output power to connected load(s) and has dual functions: Standby and manual Bypass. Pressing the Standby/manual Bypass button once will transfer the load to bypass power and the load will be unprotected from disturbances in the utility supply.

  • Page 32: Battery Level Indicators

    32 | 7.0 Controls & indicators 7.4 Battery Level Indicators (5 green) The Battery Level indicator is composed of five sets of LED bars that illuminate and flash to indicate the battery capacity level. The S4KC battery capacity level is shown in 20% increments (± 5%). The Battery Level indicators will illuminate as shown in Figure 25.

  • Page 33: Ups Status Indicators

    S4KC SEriES USEr mAnUAL | 33 7.5 UPS Status Indicators UPS status is indicated by five symbols: Fault indicator, Ac input indicator, Battery indicator, inverter indicator, and Bypass indicator. Table 3 shows the symbols and their meanings. Table 3: UPS Status Indicators...

  • Page 34: Operation

    34 | 8.0 Operation 8.0 Operation NOTE: The S4KC’s battery is fully charged before delivery, but some charge will be lost during storage and shipping. To ensure that the battery has adequate reserve power to protect the connected load, charge the battery for 3 hours before putting the UPS into service.

  • Page 35: Manual Battery Test

    S4KC SEriES USEr mAnUAL | 35 if zero of the five Battery LEDs illuminate during a manual battery test, check the battery connection and allow the • UPS to recharge the batteries for 1 hour, then initiate a manual battery test again.

  • Page 36: Communication

    36 | 9.0 Communication 9.0 Communication 9.1 Communication Interface Port The S4KC has a terminal block on the rear of the unit. Several signals are provided on this port and are assigned as follows. 9.2 Terminal Block Communication The terminal block includes eight PinS, as shown in Figure 26. Low Battery On Battery Any Mode...

  • Page 37: Battery Mode Shutdown

    S4KC SEriES USEr mAnUAL | 37 9.2.2 Battery Mode Shutdown Battery mode Shutdown permits shutting down the UPS by turning off the rectifier, inverter, and static switch so that there is no power to the load when the UPS is On Battery. The auxiliary power for the UPS will still be active. Activation of the Battery mode Shutdown will be logged as an event in the event history log.

  • Page 38: Ups Intellislot Communication Cards

    38 | 9.0 Communication 9.3 UPS IntelliSlot Communication Cards The intelliSlot port accepts the following optional cards: SNMPWEB Card. The intelliSlot SnmP Card provides SnmP monitoring and control of the UPS across the network. • IS-RELAY. The intelliSlot relay Card provides dry contact relay outputs for custom-wired applications and delivers •...

  • Page 39: Maintenance

    S4KC SEriES USEr mAnUAL | 39 10.0 maintenance This section describes replacing the internal battery pack, precautions, checking the UPS status, and checking UPS functions. 10.1 Replacing the Internal Battery Pack The S4KC is designed to allow service personnel to safely replace the internal battery packs; read the safety cautions before proceeding.
  • Page 40 40 | 10.0 maintenance 6. Gently pull the battery wires out and disconnect the battery plugs and receptacles, as shown in Figure 29. S4K6U10KC model shown; S4K4U6000C arrangement is the same, except smaller Battery plug and receptacle Battery plug and receptacle Figure 29: Disconnecting the battery plug and receptacle (front view) 7.

  • Page 41: Battery Charging

    S4KC SEriES USEr mAnUAL | 41 10.2 Battery Charging The batteries are valve-regulated, non-spillable, lead acid and should be kept charged to attain their design life. The S4KC charges the batteries continuously when it is connected to the utility input power.

  • Page 42: Replacing The Power Module On S4K6U10Kc

    42 | 10.0 maintenance 10.6 Replacing the Power Module on S4K6U10KC CAUTION The UPS must be switched to manual bypass before replacing the power module. NOTICE: During the procedure, the connected load will not be protected from power disturbances, such as spikes, sags, and failure.
  • Page 43 S4KC SEriES USEr mAnUAL | 43 11. insert the replacement UPS power module. 12. Slide the power module restraint lever back into the locked position. NOTE: The power module restraint lever must be fully engaged for the UPS to operate in normal mode.

  • Page 44: Troubleshooting

    44 | 11.0 Troubleshooting 11.0 Troubleshooting This section indicates various UPS symptoms a user may encounter and troubleshooting steps in the event the UPS develops a problem. Use the following information to determine whether external factors caused the problem and how to remedy the situation.

  • Page 45: Audible Alarm

    S4KC SEriES USEr mAnUAL | 45 Table 4: Indicator Descriptions Indicator Diagnosis Audible Alarm Utility LED flash L–n reverse internal battery source not available; check battery connection, Battery indicator flashing Continuous alarm power down, and reboot the UPS Utility power voltage or frequency is out of tolerance; bypass is...

  • Page 46: Troubleshooting

    46 | 11.0 Troubleshooting 11.2 Troubleshooting in the event of an issue with the UPS, refer to Table 6 to determine the cause and solution. if the issue persists, contact SolaHD Technical Support at (800) 377-4384 or by e-mail at solahd.technicalservices@emerson.com. When reporting an issue to Technical Support, please include the UPS model number and serial number.
  • Page 47 S4KC SEriES USEr mAnUAL | 47 Table 6: Troubleshooting Problem Cause Solution UPS requires service. Contact your SolaHD Fault and Bypass indicators and UPS dc/dc fault representative or SolaHD Technical Support for Diagnostic C indicator are illuminated assistance. UPS requires service. Contact your SolaHD...

  • Page 48: Specifications

    48 | 12.0 Specifications 12.0 Specifications Table 7: UPS Specifications Model Parameters S4K4U6000C S4K6U10KC Rating 4800 W/6000 VA 9000 W/10000 VA DIMENSIONS, w x D x H, in. [mm] Unit 6.8 x 26.1 x 16.9 [173 x 662 x 430] 10.3 x 26.5 x 16.9 [261 x 672 x 430] Shipping 13.2 x 33.1 x 26.1 [336 x 842 x 662]...
  • Page 49 S4KC SEriES USEr mAnUAL | 49 Table 7: UPS Specifications Model Parameters S4K4U6000C S4K6U10KC ByPASS PROTECTION LIMITS Disable Bypass Operation if input voltage exceeds ±15% of the nominal voltage Re-enable Bypass Operation if input voltage returns to within ±10% of nominal output voltage...
  • Page 50 50 | 12.0 Specifications Table 9: Internal Battery Specifications Model Number Parameters S4K144INTBATC S4K288INTBATC Used with 6000 VA models 10000 VA models DIMENSIONS, w x D x H, in. [mm] Unit 2.8 x 19.3 x 8.1 [70 x 490 x 206] 5.3 x 19.7 x 8.1 [135 x 500 x 207] Shipping 12.2 x 23.7 x 10.3 [310 x 602 x 262]...
  • Page 51 S4KC SEriES USEr mAnUAL | 51 Table 10: External Battery Cabinet Specifications Model Number Parameters S4K144BATC S4K288BATC Used with 6000 VA models 10000 VA models DIMENSIONS, w x D x H, in. [mm] Unit (with bezel) 3.3 x 26.1 x 16.9 [85 x 662 x 430] 6.8 x 26.5 x 16.9 [173 x 672 x 430]...
  • Page 52 52 | 12.0 Specifications Table 11: Power Distribution Specifications for S4K4U6000C Model Number Parameters S4KPAD2- S4KPAD2- S4KPAD2- S4KPAD2- S4KPAD2- S4KPAD2- S4KPAD2- S4KPAD2- S4KPAD2- HDwRC HDwR-MBSC* 001C 002C 003C 004C 005C 006C L630C DIMENSIONS, w x D x H, in. [mm] 4.7 x 13.2 x 4.1 Unit 5.2 x 15.5 x 3.5 [132 x 393 x 88]...
  • Page 53 S4KC SEriES USEr mAnUAL | 53 Table 13: Battery Backup Times Model Rating Load % of 6000 VA 10000 VA Number of Batteries/Cabinets Capacity Backup Time in Minutes Internal battery 100% Internal battery + 1 external battery cabinet 100% Internal battery + 2 external battery cabinets...

  • Page 54: Auto-Learning Battery Backup Times

    54 | 12.0 Specifications 12.1 Auto-learning Battery Backup Times As batteries age, the estimated backup times may become less accurate. The S4KC is programmed to “learn” from a full battery discharge and then modify the estimated backup time for the measured battery capacity. This can improve accuracy and compensate for aging batteries or batteries that operate at different ambient temperatures.

  • Page 55: Warranty & Support

    S4KC SEriES USEr mAnUAL | 55 13.0 Warranty & Support 13.1 warranty Information Please see the “Terms & Conditions of Sale”. 13.2 Technical Support Phone: (800) 377-4384 or (847) 268-6651 E-mail: solahd.technicalservices@emerson.com Web site: www.solahd.com...
  • Page 56 SolaHD • 1.800. 377.4384 (US) • 1.847.268.6651 (International) • www.solahd.com P/n: A272-225 rev. 3 02/2013...

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