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Sola HD S4KC Series User Manual

Industrial on-line ups 230 v, 6000 va
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S4KC Series Industrial On-Line UPS
230 V, 6000 VA User Manual

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  • Page 1 S4KC Series Industrial On-Line UPS 230 V, 6000 VA User Manual...
  • Page 2 While every precaution has been taken to ensure accuracy and completeness in this manual, EGS Electrical Group, LLC. assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. The SolaHD and Emerson logos are registered in the U.S. Patent and Trademark O ce. All other product or service names are the property of their registered owners.

  • Page 3: Table Of Contents

    S4KC SERIES USER MANUAL | iii Contents Important Safety Precautions Save these Instructions ..........6 Glossary of Symbols .
  • Page 4 iv | Contents 6.0 Con guration Program 6.1 Con guration Program Features ......... 25 7.0 Controls &...
  • Page 5 S4KC SERIES USER MANUAL | v 11.0 Troubleshooting 11.1 UPS Symptoms ..........38 11.2 Troubleshooting .

  • Page 6: Important Safety Precautions

    6 | Important Safety Precautions IMPORTANT SAFETY PRECAUTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions. Read all safety and operating instructions before operating the Uninterruptible Power System (UPS). Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions.

  • Page 7: Battery Safety Notes

    S4KC SERIES USER MANUAL | 7 Battery Safety Notes CAUTION Do not dispose of batteries in a re; they may explode. Dispose of used batteries according to local regulations. Do not open or mutilate the batteries. Released electrolyte is toxic and harmful to skin and eyes. If electrolyte comes in contact with the skin, wash the a ected area immediately and get medical attention.

  • Page 8: Glossary Of Symbols

    8 | Important Safety Precautions Glossary of Symbols Risk of electrical shock Indicates caution followed by important instructions Ac input Ac output Requests the user to consult the manual Indicates the unit contains a valve-regulated lead acid battery PbH2SO4 Recycle Dc voltage Equipment grounding conductor Bonded to ground...

  • Page 9: Introduction

    S4KC SERIES USER MANUAL | 9 1.0 Introduction Congratulations on your choice of the SolaHD S4K5U6K5C Uninterruptible Power System (UPS). The S4K5U6K5C is a compact, on-line Uninterruptible Power System (UPS) which continuously conditions and regulates its output voltage, whether mains power is present or not. It is designed to supply microcomputers and other sensitive equipment with clean sine wave power.

  • Page 10: System Description

    10 | 2.0 System Description 2.0 System Description Output Input Dynamic Bypass SPD & Recti er/PFC EMI/RFI Dc-to-Dc Inverter Filters Converter Battery Battery Charger Figure 1: Operating principle diagram 2.1 Surge Protection Devices (SPD) & EMI/RFI Filters These UPS components provide surge protection and lter both electromagnetic interference (EMI) and radio frequency interference (RFI).

  • Page 11: Battery Charger

    S4KC SERIES USER MANUAL | 11 2.4 Battery Charger The battery charger utilizes energy from the mains power and precisely regulates it to continuously oat charge the batteries. The batteries are being charged whenever the UPS is connected to mains power.

  • Page 12: Major Components

    12 | 3.0 Major Components 3.0 Major Components The S4K5U6K5C is composed of three major assemblies to provide easier handling, installation, and versatility. 3.1 Main Frame & Electronics The cabinet is shipped with internal batteries installed and a basic hardwire distribution box attached. Upper Bezel Status Indicators &...

  • Page 13: Internal Battery Packs

    S4KC SERIES USER MANUAL | 13 3.2 Internal Battery Packs The UPS has two internal battery packs behind a battery access door on the front of the unit. Each internal battery pack is tted with a connector to link to the UPS.

  • Page 14: Preinstallation

    14 | 4.0 Preinstallation 4.0 Preinstallation 4.1 Unpacking & Inspection Unpack the UPS and conduct the following checks: Inspect the UPS for shipping damage. If any shipping damage is found, report it to the carrier and your local dealer • or SolaHD representative immediately.

  • Page 15: Installation

    S4KC SERIES USER MANUAL | 15 5.0 Installation Do NOT attempt to start the UPS, turn on any circuit breaker, or energize the input power until instructed to do so in “8.2 Initial Startup & Electrical Checks”. CAUTION The UPS is heavy (see “12.0 Speci cations”). Take proper precautions when lifting or moving the unit.
  • Page 16 16 | 5.0 Installation 4. Adjust the direction of the operation and display panel on the UPS. a. Remove the front metal bezel covers as shown in Figure 7. Front Metal Bezel Cover Figure 7: Remove the front metal bezel covers b.
  • Page 17 S4KC SERIES USER MANUAL | 17 5.2.2 Rack-Mount UPS Installation When using the UPS in a rack-mount con guration, it must be supported by a slide kit, xed rails, or a shelf. When using the optional Adjustable Rack-Mount Kit, you will use the instructions below. The gures accompanying “5.2.3 Installing the Adjustable Rack-Mount Kit”...
  • Page 18 18 | 5.0 Installation 2. Determine the height position inside the rack enclosure where you want to mount the UPS or battery cabinet. CAUTION Reduce the risk of tipping the rack enclosure by placing the UPS or battery cabinet in the lowest possible rack position. 3.
  • Page 19 S4KC SERIES USER MANUAL | 19 5. Prepare the UPS or battery cabinet (the “equipment”) for rack mounting. The equipment may require additional parts to be added or removed. After it is prepared, lay the equipment in the rack-mounting position. Fasten the inner members from Step 1 to the equipment on both sides as shown in Figure 12 with eight M4 screws provided in the kit.
  • Page 20 20 | 5.0 Installation 7. Insert the equipment, with inner members attached, into the bracket assemblies by inserting the top and bottom edges of the inner members into the top and bottom curved tracks of the front members. Slide the equipment into the rack (see Figure 14).

  • Page 21: External Battery Cabinet Installation

    S4KC SERIES USER MANUAL | 21 5.3 External Battery Cabinet Installation Optional external battery cabinets may be connected to the UPS to provide additional battery backup times. External battery cabinets are designed to be placed on one side of the UPS in a tower con guration or stacked beneath the UPS in a rack con guration.
  • Page 22 22 | 5.0 Installation 5.4 Connect Input/Output Power The UPS should arrive with the power distribution box attached. If the box needs to be removed for maintenance or replacement, follow these instructions to remove and install the power distribution box. NOTE: Do not operate the UPS with the power distribution box removed.

  • Page 23: Power Distribution Box Electrical Connections

    S4KC SERIES USER MANUAL | 23 5.4.1 Power Distribution Box Electrical Connections Electrical connections are made through the power distribution box (which is attached to the rear of the UPS). S4KPAD2-CEHWMBSC ts the S4K5U6K5C. • The installer must provide an upstream branch circuit breaker. The input and output circuit breakers on the power distri- bution box will disconnect all power between the main cabinet and the power distribution box.
  • Page 24 24 | 5.0 Installation Table 2: Electrical Speci cations Recommended Maximum Wire Recommended Wire Terminal Tightening Model Maximum External Accepted by the (including ground wire) Torque Overcurrent Protection Terminal Block S4K5U6K5C 32 A 4 mm (10 AWG), 75°C copper 6 mm (8 AWG) 2.26 N-m (20 in-lb) NOTES:...

  • Page 25: Con Guration Program

    S4KC SERIES USER MANUAL | 25 6.0 Con guration Program The nal step of installation may require custom con guration of your UPS using the enclosed con guration program (located on the CD). Some con guration settings may be changed only while the UPS is o . These settings should be set before the UPS is put into service powering critical loads.

  • Page 26: Controls & Indicators

    26 | 7.0 Controls & Indicators 7.0 Controls & Indicators Battery Level indicators Load Level indicators Fault indicator Bypass indicator Ac Input indicator Inverter indicator On/Alarm Silence/Manual Battery Test button Standby/Manual Bypass button Battery indicator Figure 19: Operation and display panel 7.1 On/Alarm Silence/Manual Battery Test Button This button controls output power to connected load(s) and has three functions: On: Pressing this button for 4 seconds will start the UPS.

  • Page 27: Battery Level Indicators

    S4KC SERIES USER MANUAL | 27 7.3 Load Level Indicators (4 Green, 1 Amber) The Load Level indicator is composed of ve sets of LED bars that illuminate to indicate the relative load on the UPS output in 25% increments (± 5%). The load level indicator will illuminate as shown in Figure 20.

  • Page 28: Ups Status Indicators

    28 | 7.0 Controls & Indicators 7.5 UPS Status Indicators UPS status is indicated by ve symbols: Fault indicator, Ac Input indicator, Battery indicator, Inverter indicator, and Bypass indicator. Table 3 shows the symbols and their meanings. Table 3: UPS Status Indicators UPS Status Indicator Icon Color...

  • Page 29: Operation

    S4KC SERIES USER MANUAL | 29 8.0 Operation This section describes checks to be made before starting the UPS, how to start the UPS, manual battery test, manual bypass, shutting down the UPS, and disconnecting the mains power from the UPS.

  • Page 30: Manual Battery Test

    30 | 8.0 Operation 8.3 Manual Battery Test To initiate a manual battery test, press the On/Alarm Silence/Manual Battery Test button for at least half a second while operating from mains power with no alarm conditions present. If only the rst two of the ve LED segments illuminate, allow the UPS to recharge the batteries for 24 hours. Retest •...

  • Page 31: Maintenance Bypass

    S4KC SERIES USER MANUAL | 31 8.7 Maintenance Bypass Maintenance Bypass Mode is used when maintenance or UPS replacement is required. To place the unit in Maintenance Bypass Mode: 1. Place the UPS on internal bypass. This may be done by one of the following methods: a.

  • Page 32: Communication

    32 | 9.0 Communication 9.0 Communication 9.1 Communication Interface Port The UPS has a terminal block on the rear of the unit. Several signals are provided on this port and are assigned as follows. 9.2 Terminal Block Communications The terminal block includes eight PINs, as shown in Figure 23. Low Battery On Battery Any Mode...

  • Page 33: Battery Mode Shutdown

    S4KC SERIES USER MANUAL | 33 9.2.2 Battery Mode Shutdown Battery Mode Shutdown permits shutting down the UPS by turning o the recti er, inverter, and static switch so that there is no power to the load when the UPS is On Battery. The auxiliary power for the UPS will still be active. Activation of the Battery Mode Shutdown will be logged as an event in the event history log.

  • Page 34: Ups Intellislot Communication Cards

    34 | 9.0 Communication 9.3 UPS IntelliSlot Communication Cards The IntelliSlot port on the UPS accepts the following optional cards: SNMPWEB Card. The IntelliSlot SNMPWEB Card provides SNMP monitoring and control of the UPS across the • network. IS RELAY. The IntelliSlot Relay Card provides dry contact relay outputs for custom-wired applications and delivers •...

  • Page 35: Maintenance

    S4KC SERIES USER MANUAL | 35 10.0 Maintenance This section describes replacing the internal battery pack, precautions, checking the UPS status, and checking UPS functions. 10.1 Replacing the Internal Battery Pack The UPS is designed to allow service personnel to safely replace the internal battery pack. Read the safety cautions before proceeding.

  • Page 36: Battery Charging

    36 | 10.0 Maintenance 5. Grasp the battery handle and pull one of the internal battery packs out of the UPS, as shown in Figure 27. Repeat this step if both battery packs will be replaced. Each model has two battery packs. Internal Battery Pack Battery Handle Pull out with battery handle...

  • Page 37: Checking Ups Status

    S4KC SERIES USER MANUAL | 37 10.3 Precautions Although the UPS has been designed and manufactured to ensure personal safety, improper use can result in electrical shock or re. To ensure safety, observe the following precautions: Turn o and unplug the UPS before cleaning it.

  • Page 38: Troubleshooting

    38 | 11.0 Troubleshooting 11.0 Troubleshooting This section indicates various UPS symptoms a user may encounter and troubleshooting steps in the event the UPS develops a problem. Use the following information to determine whether external factors caused the problem and how to remedy the situation.

  • Page 39: Audible Alarm

    S4KC SERIES USER MANUAL | 39 11.1.2 Audible Alarm An audible alarm will sound in conjunction with the visual indicators to indicate a change in UPS operating status. The audible alarm will sound as described in Table 5. Table 5: Audible Alarm Descriptions...

  • Page 40: Troubleshooting

    40 | 11.0 Troubleshooting 11.2 Troubleshooting In the event of an issue with the UPS, refer to Table 6 to determine the cause and solution. If the issue persists, contact SolaHD Technical Support at (800) 377-4384 or by e-mail at solahd.technicalservices@emerson.com. When reporting an issue to Technical Support, please include the UPS model number and serial number.
  • Page 41 S4KC SERIES USER MANUAL | 41 Table 6: Troubleshooting Problem Cause Solution UPS requires service. Contact your SolaHD Fault and Bypass indicators and UPS dc/dc fault. representative or SolaHD Technical Support for Diagnostic C indicator are illuminated assistance. UPS requires service. Contact your SolaHD...

  • Page 42: Speci Cations

    42 | 12.0 Speci cations 12.0 Speci cations Table 7: UPS Speci cations Parameters Model Number: S4K5U6K5C Rating 6000 VA/4800 W DIMENSIONS, W x D x H, mm in.] Unit 430 x 574 x 217 [16.9 x 22.6 x 8.5] Shipping 530 x 745 x 516 [20.9 x 29.3 x 20.3] WEIGHT, kg [lb.]...
  • Page 43 S4KC SERIES USER MANUAL | 43 Table 7: UPS Speci cations Parameters Model Number: S4K5U6K5C AGENCY Safety IEC62040-1:2008 Version EMI/EMC IEC/EN/AS 62040-2 2 Edition (Cat 2—Table 6) EN61000-4-2, Level 4, Criteria A Radiated Susceptibility EN61000-4-3, Level 3, Criteria A Electrical Fast Transient...
  • Page 44 44 | 12.0 Speci cations Table 10: Internal Battery Speci cations Parameters Model Number: S4K240INTBATC Used with UPS Model S4K5U6K5C DIMENSIONS, W x D x H, mm [in.] Unit 184 x 390 x 113 [7.2 x 15.4 x 4.4] Shipping 262 x 467 x 178 [10.3 x 18.4 x 7.0] WEIGHT, kg [lb.] Unit...
  • Page 45 S4KC SERIES USER MANUAL | 45 Table 11: External Battery Cabinet Speci cations Parameters Model Number: S4K240BATC Used with UPS Model S4K5U6K5C DIMENSIONS, W x D x H, mm [in.] Unit (with bezel) 430 x 574 x 130 [16.9 x 22.6 x 5.1] Shipping 530 x 745 x 407 [20.9 x 29.3 x 16.0]...
  • Page 46 46 | 12.0 Speci cations Table 12: Battery Backup Times Number of Batteries/Cabinets Load % of Capacity Backup Time (minutes) Internal battery 100% Internal battery + 1 external battery cabinet 100% Internal battery + 2 external battery cabinets 100% Internal battery + 3 external battery cabinets 100% Internal battery + 4 external battery cabinets 100%...

  • Page 47: Auto-Learning Battery Backup Times

    S4KC SERIES USER MANUAL | 47 12.1 Auto-learning Battery Backup Times As batteries age, the estimated backup times may become less accurate. The S4K5U6K5C is programmed to “learn” from a full battery discharge and then modify the estimated backup time for the measured battery capacity. This can improve accuracy and compensate for aging batteries or batteries that operate at di erent ambient temperatures.
  • Page 48 SolaHD • 1.800. 377.4384 (US) • 1.847.268.6651 (International) • www.solahd.com P/n: A272-226 rev. 3 08/2012...

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