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S5KC MBC SERIES USER MANUAL | ix Table 33 — 16-bay, single-phase, no transformer unit Type N (& UPS model number digit 9 = N) � � � � � � � � � 75 Table 34 — 16-bay, single-phase, no transformer unit Type R (& UPS model number digit 9 = R) � � � � � � � � � 76 Table 35 —...
S5KC SERIES USER MANUAL | 1 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions� Read all safety, installation and operating instructions before operating the SolaHD S5KC modular UPS system� Adhere to all warnings on the unit and in this manual� Follow all operating and user instructions�...
2 | IMPORTANT SAFETY INSTRUCTIONS circumstances should unqualified or unauthorized personnel attempt to gain access to the internal portions of the SolaHD S5KC� ELECTROMAGNETIC COMPATIBILITY The SolaHD S5KC complies with the limits of Category C2, pursuant to IEC/EN/AS 62040-2, and for a Class A digital device, pursuant to Part 15 of FCC rules�...
S5KC SERIES USER MANUAL | 3 GLOSSARY OF SYMBOLS • Risk of electrical shock Indicates caution followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve-regulated lead acid battery PbH2SO4 Recycle DC voltage...
Figures 1 through 4. Table 1: Frame designation UPS Model Number Digits 1-4 Frame Type Frame Rating S5KCA or S5KE 10 Bay Transformer-free 15kVA redundant S5KCB or S5KF 16 Bay Transformer-free 20kVA redundant...
S5KC SERIES USER MANUAL | 5 Manual Bypass Breaker Power Input and Intelligent Card Output Terminals Slots (under the cover) User Interface Module RS-232 System Enabling Input Breaker Port (under the cover) Breaker Output Breaker Contacts Power, Battery USB Port or Charger Modules External Battery...
6 | 1�0 Product Introduction Manual Bypass Breaker Intelligent Card Slots (under the cover) User Interface S5KC RS-232 Module System Enabling Port Breaker Power, Battery Contacts or Charger USB Port Modules PAD Breaker Battery Modules PAD Port External Battery Cabinet Connector Output Breaker Input Breaker...
S5KC SERIES USER MANUAL | 7 Intelligent Card Manual Bypass Breaker Slots (under the cover) RS-232 System Enabling User Interface Port Breaker Module Contacts USB Port Power, Battery or Charger Modules PAD Breakers PAD Port External Battery Cabinet Connector Battery Output Modules Breaker...
8 | 1�0 Product Introduction 1.2 Features SolaHD S5KC UPS Flexible extension of capacity, up to 15 or 20kVA modular power, depending upon frame rating • N + 1 redundancy, improving availability • Module design, modules hot-swappable by user • Redundant intelligent module, providing redundant communication path •...
S5KC SERIES USER MANUAL | 9 1.3 Operating Principle The operating principle of the SolaHD S5KC UPS is shown in Figure 5. Manual Bypass Output Input Output and Power Output Bypass Filter Module(s) Filter Transformer Contactor Transformer models have an output isolating Battery transformer Module(s)
10 | 1�0 Product Introduction 1.4 Operating Modes The SolaHD S5KC UPS is a true online double-conversion system, having the following operating modes: Normal Mode • Backup Mode • Auto Restart Mode • Bypass Mode • Normal Mode The power module rectifiers derive power from a utility AC source and supply regulated DC power to the inverter� The module’s inverter regenerates precise AC power to supply the connected equipment�...
S5KC SERIES USER MANUAL | 11 1.5 Major Components This section provides a general description of each component and its functions� Please review this section carefully, as it will give you a better understanding of how the UPS operates� 1.5.1 UPS Frame The UPS frames are shown in Figure 6.
12 | 1�0 Product Introduction 1.5.2 User Interface Module The user interface module is shown in Figure 7. Figure 7: User interface module The user interface module is the primary source of communication between the UPS and the user� The user interface module permits: Viewing the UPS status •...
S5KC SERIES USER MANUAL | 13 1.5.4 Power Module The power module is shown in Figure 9. Green Status LED Yellow Fault LED Locking Lever Front View Figure 9: SolaHD S5KC power module Each power module is an independent 5kVA unit, consisting of a power factor corrected rectifier, battery charger and inverter, with associated monitoring and control circuitry�...
14 | 1�0 Product Introduction 1.5.6 Charger Module Figure 11 shows the charger module� Green Status LED Yellow Fault LED Figure 11: Appearance of the charger module In AC mains mode, the charger module charges the system battery modules or external battery cabinet� Each charger module is rated to deliver 10A charging current�...
S5KC SERIES USER MANUAL | 15 2�0 INSTALLATION This chapter describes UPS installation, including installation preparation, unloading the UPS, mechanical installation, installing modules and cable connection� 2.1 Unpacking Inspection Upon receiving the UPS, uncrate it and conduct the following checks: Inspect the UPS appearance for shipping damage�...
16 | 2�0 INSTALLATION 2.2 Unloading the UPS The unit frame is bolted to the shipping pallet to ensure safety during shipping� Emerson recommends keeping the unit bolted to the pallet and using a pallet jack to transport the unit to its installation location� NOTE This UPS is very heavy.
S5KC SERIES USER MANUAL | 17 2.3 Mechanical Installation Two installation modes are available for the SolaHD S5KC UPS: tower installation and rack installation� 2.3.1 Tower Installation 1. Once the UPS is in the desired location, adjust the leveling feet to secure its position, as shown in Figure 16. a.
18 | 2�0 INSTALLATION 2.3.2 Rack Installation 1. Install the cage nuts on the corresponding positions in the rack, as shown in Figure 18� a. Install cage nuts in the two lower square holes of 1U space and in the two upper square holes of 2U space of all four rack posts�...
S5KC SERIES USER MANUAL | 19 Detail C Mounting Slot Insert one end of the guide rail into the mounting slot on the tray Guide Rail Figure 20: Install the guide rails 4. Unscrew the 10 screws on the front of the two side panels of the UPS frame� 5.
20 | 2�0 INSTALLATION 6. Push the SolaHD S5KC frame slowly into the enclosure from the front, as shown in Figure 22. The rear of the UPS goes into the rack first when installing through the front of the rack� Guide Rails Figure 22: Push the UPS frame into the rack 7.
S5KC SERIES USER MANUAL | 21 Use four screws to install the metal plate (accessory in the rack-mount kit) on the corresponding position on the lower front part of the UPS frame 9� Insert the provided bezel into the square holes of the metal plate, as shown in Figures 24 and 25. Square Square Hole Screw...
22 | 2�0 INSTALLATION 2.4 Module Installation The SolaHD S5KC ships from the factory configured (modules prepopulated) and tested as a system to the customer’s requirements� If any modules were removed to facilitate ease of installation, follow the steps below to reinsert them properly�...
S5KC SERIES USER MANUAL | 23 Locking Lever Fastener Pull Out Press Downward Before Pressing the Lever After Pressing the Lever Side View Side View Figure 27: Lever and fastener NOTE If the lever of the module cannot be pressed down smoothly, remove the module and reinstall it. 4.
24 | 2�0 INSTALLATION 2.4.2 Installing System Control and System Monitor Modules NOTICE Risk of unintended shutdown� Can cause equipment damage� Do not remove both the control and the monitor modules at the same time� Removing both the control module and monitor module at the same time will cause the UPS to shut down and remove power from the load�...
S5KC SERIES USER MANUAL | 25 3. Use a #2 Phillips screwdriver to install the screws into the holes on each end� 4. Slide the lever toward the right, as shown in Figure 30� Mounting Hole Mounting Hole Lever Press and Slide to the Right Pull Out Before Pressing...
26 | 2�0 INSTALLATION 2.5.1 Transformer-Free UPS Cable Connection A junction box is factory-installed on each model of the SolaHD S5KC to ease cable connection� Select the appropriate input cables according to Table 3 and Table 4 based on the UPS rating and mains frequency; however, it is recommended that you size the over current protection and wiring for the frame rating to easily allow upgrades to the UPS system�...
S5KC SERIES USER MANUAL | 27 2. Connect the cables to the corresponding terminal of the power input and output terminals� 3. Tighten the screws to 4�52Nm (40 in-lb) with a 13mm (1/2”) torque wrench� 4. Respectively, secure the conduit of the input/output cables through the cable bridges on the rear panel of the UPS (see Figure 31)�...
S5KC SERIES USER MANUAL | 29 Table 7: Input cable selection for transformer-based frames (50 Hz) Input Voltage - 220VAC Input Voltage - 230VAC Input Voltage - 240VAC Maximum Recommended Maximum Recommended Maximum Recommended Maximum System Current in UPS Input Protection Current in UPS Input Protection Current in UPS...
30 | 2�0 INSTALLATION Configuring the Neutral/Earth Jumper The UPS contains an isolation transformer that generates a neutral conductor for the connected load� The UPS is a separately derived source and contains a neutral/earth jumper� A factory-installed neutral/earth jumper copper bar may require removal to comply with local codes and regulations�...
S5KC SERIES USER MANUAL | 31 Figure 38: Connection Method Refer to Table 7 for configuring the output cable� For standard voltages, make the connections shown in Table 9� Table 8: Key to Figure 38 UPS Input Wiring Input Terminal Block System System Nominal Voltage...
32 | 2�0 INSTALLATION 2.5.3 Transformer-Free UPS—Dual Inverter Frames A junction box is factory-installed on all models of the SolaHD S5KC to ease cable connection� Select the appropriate input cables according to Tables 11 and 12 based on the UPS rating and mains frequency� Emerson recommends sizing the overcurrent protection and wiring for the frame rating for easing upgrades to the UPS system�...
S5KC SERIES USER MANUAL | 33 4. Respectively secure the input/output cables through the cable bridges on the rear panel of the UPS (see Figure 40)� Cable Bridge Cable Bridge Figure 40: Secure cables on cable bridges OUTPUT INPUT Figure 41: Wiring connections Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
34 | 2�0 INSTALLATION 2.5.4 Connecting External Battery Cabinet Up to four external battery cabinets may be connected to the SolaHD S5KC Series UPS to provide longer battery run times� The external battery cabinet (EBC) requires the use of one of the optional EBC cable kits for connection to the UPS� The optional cable kits each contain the power and communication cables required for proper operation and monitoring of the battery modules�...
S5KC SERIES USER MANUAL | 35 Communication Cable Battery Cable SolaHD S5KC Battery Cabinet Figure 42: Connecting external battery cabinet to a transformer-free UPS Communication Cable Battery Cable SolaHD S5KC Battery Cabinet Figure 43: Connecting external battery cabinet (transformer-based UPS) After connecting the external battery cabinet, use the user interface to determine the number of external battery cabinets, as shown in Figure 44�...
36 | 2�0 INSTALLATION 2015-05-01 SolaHD S5KC Series 04:27:23 Batt temp (°C) 25.0 Discharge count Discharge hour (H) Ext batt-cab count ▲ Battery ▲ ▲ Figure 44: Battery screen If the number displayed is not consistent with the actual installation number of external battery cabinets: Ensure each external battery cabinet contains two battery modules installed on the same row and both have the •...
S5KC SERIES USER MANUAL | 37 1. Ensure that the PAD breaker is in the Off position� NOTE This is the breaker located near the PAD port. 2. Using a Phillips screwdriver, remove the two screws that are at the top of the PAD cover plate and retain these for reattaching the PAD�...
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38 | 2�0 INSTALLATION Commissioning/Startup with AC Power Available (Normal Mode Operation) 1. Verify that the upstream mains AC breaker is closed� 2. Turn On the UPS Enable switch on the rear of the unit (it is protected by a clear plastic cover)� 3.
S5KC SERIES USER MANUAL | 39 3�0 COMMUNICATION The rear panel of the SolaHD S5KC provides these communication ports: IntelliSlot® ports: 3 • Dry contact ports: 1 • REPO (Remote Emergency Power Off ): 1 • Long Run Time (LRT) Battery Temperature Probe Terminals: 1 •...
40 | 3�0 COMMUNICATION IntelliSlot MultiPort Card (IS-MULTIPORT) Provides dry contact alarm information, including: On Battery, Low Battery signals for communication to four servers for use with MultiLink software� IntelliSlot EBC Card This card is used for the SolaHD S5KC UPS to monitor and manage the intelligent battery modules in external matching battery cabinets�...
S5KC SERIES USER MANUAL | 41 Battery Mode Shut Down Pins 7 and 8: Input dry contact, normally open� After the external dry contact is closed (shorted), the UPS output will be shut down only during battery mode operation� NOTE The default for the Any Mode and Battery Mode Shutdown features is disabled.
42 | 3�0 COMMUNICATION NOTICE Risk of improper installation� Can cause unintended UPS shutdown and loss of power to the load� Run signal cables separately from power cables� Running cables in the same conduit can cause signal noise, possibly causing the system to shut down� NOTE A jumper is factory-installed between Pins 9 and 10 to disable the Main Control Switch.
S5KC SERIES USER MANUAL | 43 3.6 MultiLink® MultiLink monitors the UPS continuously and can shut down configured computers in the event of an extended power failure� MultiLink can also be configured to shut down the UPS� MultiLink can also be configured for use without the USB cable when the IntelliSlot®...
44 | 4�0 OPERATION AND DISPLAY PANEL 4�0 OPERATION AND DISPLAY PANEL 4.1 Overview This chapter describes the functions and operation of the UPS display panel� The LCD is composed of an LED mimic power flow diagram, fault LED indicator and LCD screen to show detailed operational information and UPS alarm list using the menu buttons�...
S5KC SERIES USER MANUAL | 45 Audible Alarms Three different audible alarms may occur during the UPS operation; see Table 18 for a description of the audible alarms� Table 18: Audible Alarm Descriptions Alarm sound Meaning One beep per second When the UPS has an alarm, for example, AC fault (mains failure) One beep every 0.5 second Upon UPS output overload or low battery voltage alarm during discharge...
46 | 4�0 OPERATION AND DISPLAY PANEL 4.2 LCD Screen 4.2.1 Startup Screen When the UPS starts up, it will conduct a self-test, and the LCD will display the startup screen, which lasts for 15 seconds as shown in Figure 53� Industrial Automation Figure 53: Startup screen 4.2.2 Main Screen...
S5KC SERIES USER MANUAL | 47 Menu Window and Data Window The menu window shows the menu name and allows navigation to different menu items� Each menu item has a set of data that is displayed in the data window� Using the menu window, you can browse the relevant parameters of the UPS and can adjust/set some operational parameters�...
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48 | 4�0 OPERATION AND DISPLAY PANEL Table 22: Item Description of Menu Window and Data Window (continued) Menu Name Data Item Data Description Disabled/ Enabled� If ‘Enabled, ’ the system operational parameters will assume there is a redundant power module in the frame; if ‘Disabled’ , the system operational parameters Set Redundancy Mode will assume that all power modules in the frame are not redundant�Note: This item is closely related to the ‘Redundant alarm’...
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S5KC SERIES USER MANUAL | 49 Table 22: Item Description of Menu Window and Data Window (continued) Menu Name Data Item Data Description Sets the UPS device address� This setting is only for the network card Communication Address communication of newly emerging market� Air Filter Reminder Set the reminder period of checking dust-proof filter Standard: Use this setting if air filter is not installed�...
50 | 4�0 OPERATION AND DISPLAY PANEL Table 22: Item Description of Menu Window and Data Window (continued) Menu Name Data Item Data Description Battery maintenance test allows battery to discharge some voltage to obtain the battery Battery Maintenance Test activity�...
S5KC SERIES USER MANUAL | 51 4.2.3 Default Screen/Screen Saver During the UPS operating process, if there are no active alarms, the LCD will go into a screen saver mode after 2 minutes of no user navigation activity� The default screen saver is shown in Figure 55� After a brief delay, the LCD backlight will also turn Off�...
52 | 4�0 OPERATION AND DISPLAY PANEL 4.3.2 Battery Screen From the main screen, press the F3 button once and the battery screen will be displayed, as shown in Figure 57� 2013-08-01 2013- 08 -01 SolaHD S5KC Series 10:45:20 SolaHD S5KC Series 10:45:20 Batt voltage (V) 157.0...
S5KC SERIES USER MANUAL | 53 4.3.4 Load Screen From the main screen, press the F4 button once and the load screen will be displayed, as shown in Figure 59� Figure 59: Load screen The load screen displays output kVA (Sout/apparent power), output kW (Pout/active power), load level and crest factor� 4.3.5 UPS Information Screen From the main screen, press the F4 button twice until the UPS info screen is displayed as shown in Figure 60�...
54 | 4�0 OPERATION AND DISPLAY PANEL 4.3.6 Redundancy Screen From the main screen, press the F4 button three times until the redundancy screen is displayed, as shown in Figure 61� Figure 61: Redundancy screen The redundant screen displays the number of installed power modules in the frame, and whether the system contains a redundant module or not�...
S5KC SERIES USER MANUAL | 55 4.3.7 Settings Screen From the main screen, press the F4 button four times until the settings screen is displayed� The settings screen is displayed in a total of nine screens as you scroll down, as shown in Figure 62� SolaHD S5KC Series SolaHD S5KC Series Remote shutdown delay...
56 | 4�0 OPERATION AND DISPLAY PANEL 4.5 Setting or Changing a Parameter Setting 1. Press the F4 button to navigate to the parameter to be set, and press the F5 button to enter the edit mode� 2. Press the F3 or F4 button to select the setting item or change the setting value, then press the F5 button to confirm the setting�...
S5KC SERIES USER MANUAL | 57 4.5.3 Alarms Screen From the main screen, press the F4 button seven times until the alarms screen is displayed, as shown in Figure 65� Figure 65: Alarms screen The alarms screen displays any current alarms of the UPS, including the alarm name, alarm ID code and alarm date/time stamp�...
58 | 4�0 OPERATION AND DISPLAY PANEL 4.5.5 Module Replacement Screen From the main screen, press the F4 button nine times until the module replacement screen is displayed, as shown in Figure 67� 2013- 08 -01 2013- 08 -01 SolaHD S5KC Series SolaHD S5KC Series 10:45:20 10:45:20...
S5KC SERIES USER MANUAL | 59 Table 24: Information and Actions Required for the Prompt Window Prompt Window Explanation Turn On/Off: Turn On UPS When you press the ON/OFF-button while UPS is Off� Cancel Turn On/Off: Turn On INV When you press the ON/OFF-button while UPS is operating on bypass mode� Turn Off UPS Turn On/Off: Transfer to Bypass...
60 | 5�0 TROUBLESHOOTING 5�0 TROUBLESHOOTING This chapter provides the basic troubleshooting guide and required actions for maintaining the SolaHD S5KC system� 5.1 Active Alarms In the event of an alarm, the User Interface LCD will display the latest alarm message� A list of possible alarm messages are displayed in Table 25�...
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S5KC SERIES USER MANUAL | 61 Table 25: Alarm Message List (continued) Alarm Message Possible Cause Corrective Action Have a qualified electrician check the wiring rotation at the external battery cabinet� If this Battery Reversed The battery is reversely connected� is not the problem, contact your local SolaHD service representative�...
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62 | 5�0 TROUBLESHOOTING Table 25: Alarm Message List (continued) Alarm Message Possible Cause Corrective Action Check upstream feeder breaker or the UPS input breaker and reset if necessary�If this is not The battery capacity has reached the user Low Battery Warning the problem, begin the orderly shutdown of programmable set point�...
S5KC SERIES USER MANUAL | 63 Table 25: Alarm Message List (continued) Alarm Message Possible Cause Corrective Action Check the locking lever to ensure it is fully Charger Module LOCK Lever in Remove Position The locking lever is not in the locked position� inserted�...
64 | 5�0 TROUBLESHOOTING 5.3 Module Replacement Follow the instructions below when replacing or adding a system control, system monitor, power, battery, or charger module� Contact your local SolaHD representative if you need to purchase additional modules to expand your system or contact authorized your Emerson representative for replacement modules�...
S5KC SERIES USER MANUAL | 65 Step 3A Step 3B Step 3C Figure 71: Pull out a battery module, a power module or a charge module WARNING Risk of heavy unit falling over. Can cause equipment damage, injury or death. Read all of the instructions before attempting to move the unit, lift it, remove packaging or prepare the unit for installation.
S5KC SERIES USER MANUAL | 67 6�0 MAINTENANCE This chapter describes the routine maintenance for the SolaHD S5KC UPS, including proper care, scheduled maintenance and procedures for cleaning fan filters� 6.1 Proper Care Proper maintenance of the UPS is imperative to optimal performance and life of the unit� Emerson recommends that a certified technician perform preventive and corrective maintenance�...
68 | 6�0 MAINTENANCE 6.3.2 Bezel Filter 1. Remove the bezel from the frame� 2. Remove the filter assembly from the bezel, as shown in Figure 74, and clean the filters as described above� 3. Restore the filter and small bezel of the frame� Filter Small sheet metal bezel...
S5KC SERIES USER MANUAL | 69 7�0 SPECIFICATIONS Table 27: SolaHD S5KC Specifications 10 Bay 16 Bay 12 Bay 16 Bay 10 Bay 16 Bay Unit Size, Type No Transformer Transformer-based No Transformer Dual Inverter Frame Rating, kVA/kW 15/13.5 20/18 15/13.5 20/18 15/13.5...
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70 | 7�0 SPECIFICATIONS SolaHD S5KC specifications (continued) 10 Bay 16 Bay 12 Bay 16 Bay 10 Bay 16 Bay Unit Size, Type No Transformer Transformer-based No Transformer Dual Inverter Frame Rating, kVA/ 15/13.5 20/18 15/13.5 20/18 15/13.5 20/18 Battery Module Lead-Acid Batteries Per String Battery Cells Per String...
S5KC SERIES USER MANUAL | 71 Table 28: Rated Input Voltage Range (Unit: VAC) System Configuration % UPS Load Low Limit Value High Limit Value >100% 98 ±3�1 90% ~ 100% 89 ±3�1 ~ 98 ±3�1 Dual-Inverter Configured to 120 or 70% ~ 90% 74 ±3�1 ~ 89 ±3�1 127 VAC per Phase...
72 | 7�0 SPECIFICATIONS 7.1 Estimated Battery Run Times 7.1.1 Tables for UPS Where Model Number DIgits 1-4 are S5KA Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
S5KC SERIES USER MANUAL | 75 7.2 Estimated Battery Run Times 7.2.1 Tables for UPS Model Number Where Digits 1-4 are S5KB Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
S5KC SERIES USER MANUAL | 81 7.4 Estimated Battery Run Times 7.4.1 Tables for UPS Model Number Where Digits 1-4 are S5KD Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
84 | 7�0 SPECIFICATIONS 7.5 Estimated Battery Run Times 7.5.1 Tables for UPS Model Number Where Digits 1-4 are S5KE Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
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S5KC SERIES USER MANUAL | 85 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
S5KC SERIES USER MANUAL | 87 7.6 Estimated Battery Run Times 7.6.1 Tables for UPS Model Number Where Digits 1-4 are S5KF Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
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SolaHD is our premium line of power- Appleton Group is organized into three conversion and power quality solutions focused businesses that provide distributors products under Appleton Group, a business and end-users expert knowledge and unit of Emerson Industrial Automation� excellent service� Emerson Industrial Automation brings Electrical Construction Materials integrated manufacturing solutions...
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