Toyota RAV4 EV 2012 Electric Emergency Response Manual
Electric 2012 model 2nd generation
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Summary of Contents for Toyota RAV4 EV 2012 Electric
- Page 1 RAV4 EV Electric 2012 Model Generation © 2012 Toyota Motor Corporation All rights reserved. This document may not be altered without the written permission of Toyota Motor Corporation. 12 Toyota RAV4 EV ERG REV – (05/28/12)
- Page 2 North America. To educate and assist emergency responders 230 to 386 Volt output. in the safe handling of RAV4 EV technology, Toyota published the A DC/DC Converter with a 230 to 386 Volt input and a 12 Volt 1998 RAV4 EV Emergency Response Guide.
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Page 3: Table Of Contents
Table of Contents Page Table of Contents Page About the RAV4 EV Roadside Assistance RAV4 EV Identification Electric Vehicle Component Locations & Descriptions Plug-in Charging System Component Locations & Descriptions Smart Key System Electronic Shift Selector Electric Vehicle Operation Electric Vehicle (EV) Battery Assembly Plug-in Charging System Remote Climate Control System Low Voltage Battery... -
Page 4: About The Rav4 Ev
About the RAV4 EV The RAV4 EV continues into its 2 generation as an electric vehicle. Electric Vehicle means that the vehicle contains only an electric motor and does not have a gasoline engine for power. Electricity stored in a high voltage Electric Vehicle (EV) battery assembly for the electric motor. -
Page 5: Rav4 Ev Identification
RAV4 EV Identification Exterior In appearance, the 2012 model year RAV4 EV is nearly identical to the conventional, non-electric Toyota RAV4. The RAV4 EV is a 5-door logos on the back door. SUV. Exterior, interior, and motor compartment illustrations are ... - Page 6 RAV4 EV Identification (Continued) Interior The instrument cluster (power meter, driving range & battery gauge, READY indicator, plug-in indicator and warning lights) located in the dash behind the steering wheel, is different than the one on the conventional, non-electric RAV4.
- Page 7 RAV4 EV Identification (Continued) Motor Compartment Logo on the plastic cover. Motor Compartment View...
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Page 8: Electric Vehicle Component Locations & Descriptions
Electric Vehicle Component Locations & Descriptions Component Location Description 12 Volt Auxiliary Motor A lead-acid battery that supplies power to Battery Compartment the low voltage devices. Electric Vehicle Under the 230 to 386 Volt Lithium-ion (Li-ion) ... - Page 9 Electric Vehicle Component Locations & Descriptions (Continued) Key Specifications: Electric Motor: 154 hp (115 kW), AC Inductive Motor Transaxle: Automatic Only EV Battery Assembly: 230 to 386 Volt Sealed Li-ion Battery Curb Weight: 4,032 lbs/1,829 kg Frame Material: Steel Unibody Body Material: Steel Panels Seating Capacity: 5 passengers Steel Unibody...
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Page 10: Plug-In Charging System Component Locations & Descriptions
Plug-in Charging System Component Locations & Descriptions Component Location Description Charge Inlet Driver Side Connects to the charge cable assembly Rear Quarter charge connector. Supplies the electrical Panel power from an external power source to the vehicle. ... -
Page 11: Smart Key System
Smart Key System The RAV4 EV smart key system consists of a smart key transceiver that communicates bi-directionally, enabling the vehicle to recognize the smart key in proximity to the vehicle. Once recognized, the smart key will allow the user to lock and unlock the doors without pushing smart key buttons, and start the vehicle without inserting it into an ignition switch. - Page 12 If the internal smart key battery is dead, use the following method to start the vehicle. Touch the Toyota emblem side of the smart key to the power button. Within the 10 seconds after the buzzer sounds, push the power button with the brake pedal depressed (the READY indicator will illuminate).
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Page 13: Electronic Shift Selector
Electronic Shift Selector The RAV4 EV electronic shift selector is a momentary select shift-by- wire system that can be used to select the reverse (R), neutral (N), drive (D) or brake (B) states. These states may only be selected while the vehicle is on and operational (READY-ON), except for neutral (N), which may also be selected while in the ignition-on mode. -
Page 14: Electric Vehicle Operation
Electric Vehicle Operation Once the READY indicator is illuminated in the instrument cluster, the vehicle may be driven. However, as there is no gasoline engine, no sound will be produced from the vehicle. It is important to recognize and understand the READY indicator provided in the instrument cluster. When lit, it informs the driver that the vehicle is on and operational even though the motor compartment is silent. -
Page 15: Electric Vehicle (Ev) Battery Assembly
United States: (800) 331-4331 The electrolyte used in the Li-ion battery cells is a flammable organic Canada: (888) TOYOTA 8 [(888) 869-6828] electrolyte. The electrolyte is absorbed into the battery cell separator and will not normally leak, even in a collision. -
Page 16: Plug-In Charging System
Plug-in Charging System Charge Indicator The plug-in charging system uses an on-board charger to convert AC power supplied via the charge cable assembly to DC power that can be used to charge the EV battery assembly. The charging system uses refined charging control to ensure battery durability and prevent fires due to overcharging. - Page 17 Plug-in Charging System (Continued) System Deactivation: The following steps explain how to stop charging. Disconnect the charge cable assembly connector from the vehicle. To disconnect it, push the lock release button on the top of the connector and pull it away from the vehicle. Close the charge inlet cap and charge inlet door.
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Page 18: Remote Climate Control System
Remote Climate Control System The remote climate control system is provided to enhance occupant A/C Compressor comfort by heating or cooling the vehicle interior while the vehicle is shut off and the remaining charge level of the EV battery assembly is greater than 50%. - Page 19 Remote Climate Control System (Continued) System Deactivation: When the system is deactivated, the air conditioning system stops. The system is deactivated when any one of the following conditions occurs: When the system has operated for more than about 15 minutes. ...
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Page 20: Low Voltage Battery
Low Voltage Battery Auxiliary Battery The RAV4 EV contains a sealed lead-acid 12 Volt battery. This 12 Volt auxiliary battery powers the vehicle electrical system similar to a conventional vehicle. As with other conventional vehicles, the negative terminal of the auxiliary battery is grounded to the metal chassis of the vehicle. -
Page 21: High Voltage Safety
High Voltage Safety The EV battery assembly powers the high voltage electrical system with DC Volt DC Volt DC electricity. Positive and negative orange colored high voltage power cables are routed from the EV battery assembly, under the vehicle floor pan, to the drive Drive Unit ... -
Page 22: Plug-In Charging Safety
Plug-in Charging Safety The EV battery assembly can be charged using power from an external power source. AC power is supplied to the charge inlet by the charge cable assembly and sent to the on-board charger. The charger boosts AC input voltage and converts to DC output voltage (230 to 386 Volts DC) for the EV battery assembly. - Page 23 Plug-in Charging Safety (Continued) The AC cables are connected to the on-board charger. The high voltage Volt DC EV Battery Assembly DC power cables from the on-board charger are connected to the EV battery assembly and are controlled by a 12 Volt contactor and AC Drive Unit Main Battery leakage cut relays .
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Page 24: Srs Airbags & Seat Belt Pretensioners
SRS Airbags & Seat Belt Pretensioners Standard Equipment Electronic frontal impact sensors (2) are mounted in the motor compartment as illustrated. Front seat belt pretensioners are mounted near the base of the B-pillars. ... - Page 25 SRS Airbags & Seat Belt Pretensioners (Continued) Standard Equipment (Continued) NOTE: The front seatback mounted side airbags and the side curtain airbags may deploy independently of each other. The RAV4 EV is equipped with a standard front passenger occupant classification system that may prohibit the deployment of the front passenger frontal airbag and seat belt pretensioner.
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Page 26: Emergency Response
Emergency Response On arrival, emergency responders should follow their standard operating procedures for vehicle incidents. Emergencies involving the RAV4 EV may be handled like other automobiles except as noted in these guidelines for Extrication, Fire, Overhaul, Recovery, Spills, First Aid and Submersion. WARNING: ... - Page 27 Emergency Response (Continued) Extrication (Continued) Disable Vehicle Perform these steps first if the charge cable assembly is connected to the vehicle. Disconnect the charge cable assembly connector from the vehicle. To disconnect it, push the lock release button on the top of the connector and pull it away from the vehicle.
- Page 28 Emergency Response (Continued) Extrication (Continued) Procedure #2 (Alternate if power button is inaccessible) Open the hood. Remove the fuse box cover. Remove the IG2 fuse (15 A blue colored) in the motor compartment fuse box (refer to illustration). If the correct fuse cannot be recognized, pull all fuses in the fuse box.
- Page 29 Emergency Response (Continued) Extrication (Continued) Stabilize Vehicle Crib at (4) points directly under the front and rear pillars. Do not place cribbing under the high voltage power cables or EV battery assembly. NOTE: The RAV4 EV is equipped with a tire pressure warning system that EV Battery Assembly by design prevents pulling the metal valve stem with integral transmitter from the wheel.
- Page 30 Emergency Response (Continued) Extrication (Continued) SRS CURTAIN AIRBAG Roof Removal The RAV4 EV is equipped with side curtain airbags. When undeployed, total roof removal is not recommended. Patient access through the roof can be performed by cutting the roof center section inboard of the roof rails as illustrated. This would avoid breaching the side curtain airbags, inflators, and wiring harness.
- Page 31 Emergency Response (Continued) Extrication (Continued) NOTE: The RAV4 EV has an orange charge inlet power cable that is energized during charging. The charge inlet power cable is routed behind the rear quarter panel and along the middle of the EV battery assembly.
- Page 32 Emergency Response (Continued) Extrication (Continued) NOTE: Mirror Cross Section The RAV4 EV has an electrochromic auto dimming rear view mirror. The mirror contains a minimal amount of transparent gel sealed between two glass plates that will not normally leak. Sealed Electrochromic Coating Electrochromic Auto Dimming Rear View Mirror -29-...
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Page 33: Fire
Emergency Response (Continued) Fire WARNING: Approach and extinguish a fire using proper vehicle fire fighting practices as The Li-ion battery electrolyte is a flammable organic electrolyte that recommended by NFPA, IFSTA, or the National Fire Academy (USA). is damaging to human tissues. To avoid injury by coming in contact with the electrolyte, wear proper personal protective equipment. -
Page 34: Overhaul
Emergency Response (Continued) The vehicle is already shut off if the instrument cluster lights and Fire (Continued) the READY indicator are not illuminated. Do not push the power button because the vehicle may start. Defensive Fire Attack If the smart key is easily accessible, keep it at least 16 feet (5 If the decision has been made to fight the fire using a defensive meters) away from the vehicle. -
Page 35: Recovering Of Li-Ion Ev Battery Assembly
The RAV4 EV contains some of the same common automotive fluids used in when rendering aid to a patient. Exposure to the electrolyte is unlikely except other non-electric Toyota vehicles, with the exception of the Li-ion electrolyte in a catastrophic crash or through improper handling. Utilize the following used in the EV battery assembly. -
Page 36: Submersion
Emergency Response (Continued) 5. Remove the vehicle from the water. First Aid (Continued) 6. Drain the water from the vehicle if possible. Ingestion 7. Follow the immobilizing and disabling procedure on page 23, 24 Do not induce vomiting, unless instructed by the doctor. and 25. -
Page 37: About The Rav4 Ev 1 Roadside Assistance
Most other roadside assistance operations may be handled like conventional Toyota vehicles except as noted in the following pages. Toyota Roadside Assistance is available during the basic warranty period by contacting: Starting Vehicle... - Page 38 Roadside Assistance (Continued) Emergency Tire Puncture Repair Kit The RAV4 EV does not contain a spare tire and tools, jack and towing eyelet. Instead, an emergency tire puncture repair kit is provided. It is located as shown in the illustration. Remove Cover Emergency Tire Puncture Repair Kit...
- Page 39 If the smart key internal battery is dead, touch the Toyota emblem side of the smart key to the power button during the start sequence. See the Jumper Cable Connections instructions and illustrations on page 9 for more details.
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