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2007
SuperJet
OWNER'S/OPERATOR'S MANUAL
U.S.A. Edition
LIT-18626-06-84
READ THIS MANUAL
CAREFULLY BEFORE OPERATION!
F1N-28199-15

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Summary of Contents for Yamaha SUPERJET 2007

  • Page 1 2007 SuperJet OWNER’S/OPERATOR’S MANUAL U.S.A. Edition LIT-18626-06-84 READ THIS MANUAL CAREFULLY BEFORE OPERATION! F1N-28199-15...
  • Page 3 Important manual information EJU30140 To the owner/operator NOTE: A NOTE provides key information to make Thank you for choosing a Yamaha watercraft. procedures easier or clearer. This owner’s/operator’s manual contains in- formation you will need for proper operation, EJU30200 maintenance, and care. A thorough under-...
  • Page 4: Table Of Contents

    Table of contents Bow rope hole ......... 26 General and important labels... 1 Stern rope hole ........ 27 Identification numbers ....1 Engine overheat warning system ..27 Primary Identification (PRI-ID) Storage pouch ......... 28 number ........... 1 Hull Identification Number (HIN) ..1 Operation .........
  • Page 5 Cleaning the jet intake and impeller ........68 Jumping the battery ......69 Replacing the fuse ......70 Towing the watercraft ...... 70 Submerged watercraft ..... 71 Consumer information....72 Limited warranty ......72 YAMAHA EXTENDED SERVICE (Y.E.S.) ........74...
  • Page 6: General And Important Labels

    Hull Identification Number (HIN), and engine serial number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer. Also record and keep these ID numbers in a separate place in case your watercraft is stolen.
  • Page 7: Emission Control Information

    General and important labels EJU30340 EJU30410 Emission control information Manufactured date label This label is attached to the electrical box and This engine conforms to 2007 U.S. Environ- muffler. mental Protection Agency (EPA) regulations for marine SI engines. EJU30370 Approval label of emission control certificate This label is attached to the electrical box and muffler.
  • Page 8: Important Labels

    General and important labels EJU30450 Important labels...
  • Page 9: Warning Labels

    General and important labels EJU35910 Warning labels...
  • Page 10 General and important labels...
  • Page 11: Other Labels

    General and important labels EJU35920 Other labels...
  • Page 12: Safety Information

    The safe use and operation of this water- operate the watercraft craft is dependent upon the use of proper Yamaha recommends a minimum operator riding techniques, as well as upon the age of 16 years old. common sense, good judgment, and ex- Adults must supervise use by minors.
  • Page 13: Cruising Limitations

    Safety information kles, and other bones. Do not jump wakes EJU30750 Cruising limitations or waves. Scan constantly for people, objects, and Do not operate the watercraft in rough wa- other watercraft. Be alert for conditions that ter, bad weather, or when visibility is poor; limit your visibility or block your vision of this may lead to an accident causing injury others.
  • Page 14: Operation Requirements

    Safety information with another boat, which could result in se- EJU30770 Operation requirements vere injury or death. All riders must wear a U.S. Coast Guard (USCG) approved personal flotation device (PFD) that is suitable for personal water- craft use. Wear protective clothing. Severe internal injuries can occur if water is forced into body cavities as a result of falling into the water or being near the jet thrust nozzle.
  • Page 15 Safety information know that a helmet could help protect you in NEVER operate the watercraft after con- certain kinds of accidents and that it could suming alcohol or taking other drugs. injure you in others. A helmet is designed to provide some head protection.
  • Page 16 Safety information so that the engine stops if you, the operator, boating laws also require that the fire extin- fall off. After riding, remove the engine shut- guisher be approved by the USCG. off cord from the watercraft to avoid acci- dental starting or unauthorized use by chil- dren or others.
  • Page 17: Recommended Equipment

    A mirror can also be used as an emergency signal. Contact a Yamaha dealer or the U.S. Coast Guard for more information. Watch Never start the engine or let it run for any A watch is helpful so you will know how long length of time in an enclosed area.
  • Page 18: Watercraft Characteristics

    Safety information contact with the rotating parts of the jet EJU30880 Watercraft characteristics pump. Jet thrust turns the watercraft. Releasing the throttle lever completely produces only minimum thrust. If you are traveling at speeds above trolling, you will have rapidly decreasing ability to steer without throttle.
  • Page 19: Rules Of The Road

    EJU30960 Rules of the Road The vessel which does not have the right-of- Your Yamaha watercraft is legally consid- way has the duty to take positive and timely ered a powerboat. Operation of the water- action to stay out of the way of the stand-on craft must be in accordance with the rules vessel.
  • Page 20 Safety information give-way vessels). Both you and the meeting provided the other vessel gives you the right- vessel must alter course to avoid each other. of-way as it should. Meeting Overtaking If you are meeting another power-driven ves- If you are passing another vessel, you are the sel head on, and are close enough to run the give-way vessel.
  • Page 21 Safety information Fishing vessel right-of-way Many bodies of water used by boaters are en- All vessels fishing with nets, lines, or trawls tirely within the boundaries of a particular are considered to be “fishing vessels” under state. The Uniform State Waterway Marking the International Rules.
  • Page 22 Safety information They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by geograph- ic location. Always consult local boating au- thorities before riding your watercraft in unfamiliar waters.
  • Page 23: To Get More Boating Safety Information

    Power Squadron. Watercraft Education and Training The Online Boating Safety Course, available through the watercraft section of the yamaha- motor.com website, is a free, 50 question learning course available to the public. Upon successful completion of 80 percent or better,...
  • Page 24: Enjoy Your Watercraft Responsibly

    Safety information EJU30990 Enjoy your watercraft responsibly You share the areas you enjoy when riding your watercraft with others and with nature. So your enjoyment includes a responsibility to treat these other people, and the lands, wa- ters, and wildlife with respect and courtesy. Whenever and wherever you ride, think of yourself as the guest of those around you.
  • Page 25: Features And Functions

    Features and functions EJU31010 Location of main components 1 Bow rope hole 2 Storage pouch 3 Steering pole 4 Handlebars 5 Riding tray 6 Stern rope hole 7 Fuel tank filler cap 8 Hood 9 Steering pole cover 10 Hood latch 11 Jet thrust nozzle 12 Cooling water pilot outlet 13 Intake grate...
  • Page 26 Features and functions 1 Fire extinguisher container 2 Fuel cock knob 3 Choke knob 4 Clip 5 Start switch 6 Throttle lever 7 Engine shut-off switch 8 Engine stop switch 9 Engine shut-off cord (lanyard) 10 Bow 11 Fuel tank 12 Battery 13 Silencer 14 Spark plugs/Spark plug caps...
  • Page 27: Operation Of Controls And Other Functions

    Features and functions EJU31020 (2) Grasp the hood using the handgrips pro- Operation of controls and other vided at the front and rear of the hood. Lift functions the hood up and to the rear to remove it. EJU31050 Hood The hood is secured at the rear by a latch.
  • Page 28: Fuel Tank Filler Cap

    Features and functions The fuel cock knob positions are explained as NOTE: follows and are shown in the illustration. Make sure that the hood is properly secured before operating the watercraft. EJU31090 Fuel tank filler cap To remove the fuel tank filler cap, turn it coun- terclockwise.
  • Page 29: Engine Stop Switch

    Features and functions EJU31150 To prevent accidental starting of the en- Engine stop switch gine or unauthorized use by children or Push the engine stop switch (red button) to others, always remove the clip from the stop the engine normally. engine shut-off switch when the engine is not running.
  • Page 30: Throttle Lever

    Features and functions Pull the choke knob out to turn the choke on. When the engine is running, cooling water is circulated in the engine, and then it is dis- charged from the pilot outlet. 1 Choke knob Push the choke knob in to turn the choke off. EJU31210 To check for proper operation of the cooling Throttle lever...
  • Page 31: Steering System

    Features and functions EJU35930 EJU31270 Steering system Steering pole Your watercraft can be steered by turning the The steering pole varies in height with the op- handlebars in the direction you wish to travel. erator’s posture, enabling the operator to as- sume various riding positions.
  • Page 32: Stern Rope Hole

    Features and functions The bow rope hole is used to attach a rope to check the intake grate and impeller for clog- the watercraft when transporting, mooring, or ging. towing it in an emergency. EWJ00050 1 Bow rope hole WARNING EJU36010 Before attempting to remove weeds or de- Stern rope hole...
  • Page 33: Storage Pouch

    The storage pouch is not waterproof. If you If you cannot locate and correct the cause carry objects that must be kept dry, such as of the overheating, consult a Yamaha deal- the manual, put them in a waterproof bag. er. Continuing to operate at higher speeds could result in severe engine damage.
  • Page 34: Operation

    Always properly dispose of Gasohol containing methanol is not recom- gasoline-soaked rags. mended by Yamaha because it can cause Avoid overfilling the fuel tank. Stop fill- fuel system damage and engine performance ing when the fuel level just reaches the problems.
  • Page 35: Filling The Fuel Tank

    Operation to-oil ratio could result in fouled spark tank. Stop filling when the fuel level just plugs, smoky exhaust, and heavy car- reaches the bottom of the filler tube. bon deposits. Pour 2-stroke engine oil into a clean contain- er, and then add gasoline. To mix them thor- oughly, shake the container from side to side.
  • Page 36: Pre-Operation Checks

    Operation EJU31980 Pre-operation checks EJU31990 Pre-operation check list Before operating this watercraft, perform the checks in the following check list. See the accom- panying text in this chapter for details on how to perform the checks. EWJ00410 WARNING If any item in the pre-operation check list is not working properly, have it inspected and repaired before operating the watercraft, otherwise an accident could occur.
  • Page 37: Pre-Operation Check Points

    EJU32350 Hull and deck Check the hull and deck for cracks and other damage. If any damage is found, have a Yamaha dealer repair the watercraft. EJU32360 Fuel system Check the fuel system for leakage, cracks, 1 Water separator and malfunctions before each use.
  • Page 38 Operation draining water or use a dry cloth to soak up start the engine or if it shows any other any water that could spill into the watercraft. If signs of decreased power. any water spills into the watercraft, be sure to Be sure to connect the breather hose to wipe it up with a dry cloth.
  • Page 39 Also, make sure that the jet with this watercraft. If you do not have one, thrust nozzle moves as the handlebars are contact a Yamaha dealer or a fire extin- guisher dealer to obtain one meeting the proper specifications.
  • Page 40 Operation turned, and that there is no free play between EWJ00470 WARNING the handlebars and the jet thrust nozzle. Keep away from the intake grate while the engine is on. Items such as long hair, loose clothing, or PFD straps can be- come entangled in moving parts, result- ing in severe injury or drowning.
  • Page 41 Operation EJU32660 eration of the start switch, the engine stop Engine shut-off cord switch, and the engine shut-off switch.) Check that the engine shut-off cord is not frayed or broken. If the cord is damaged, re- place it; never try to repair it or tie it together. 1 Engine shut-off switch 2 Start switch 3 Engine shut-off cord...
  • Page 42: Operation

    Before operating your watercraft, become or even severe engine damage. familiar with all of the controls. Consult a EJU32820 Yamaha dealer about any control or func- Launching the watercraft tion that you do not fully understand. Fail- When launching the watercraft, make sure ure to understand how the controls work that there are no obstacles around you.
  • Page 43 Operation EWJ00570 expansion, and then install the filler cap be- WARNING fore starting the engine. Never operate in water that is less than 60 cm (2 ft) deep, otherwise you increase your chance of hitting a submerged ob- ject, which could result in injury. ECJ00470 CAUTION: Never operate in water that is less than 60...
  • Page 44: Stopping The Engine

    Operation ECJ00480 NOTE: CAUTION: It is not possible to start the engine with the Never push the start switch while the en- clip removed from the engine shut-off switch. gine is running. Do not operate the start switch for more (4) Pull the choke knob all the way out to than 5 seconds, otherwise the battery start a cold engine.
  • Page 45: Leaving The Watercraft

    Operation EJU32870 EJU32900 Leaving the watercraft Operating your watercraft If leaving the watercraft, remove the engine EJU32910 Getting to know your watercraft shut-off cord to reduce the chance of acciden- Operating your watercraft requires skills ac- tal starting or unauthorized use by children or quired through practice over a period of time.
  • Page 46: Operating Positions

    Operation learn in, where there is good visibility and light Eye protection is recommended to keep wind, boat traffic. water, and glare from the sun out of your eyes while you operate your watercraft. Restraining straps for eyewear are made which are de- signed to float should your eyewear fall in the water.
  • Page 47: Starting The Watercraft

    Operation wake, but the watercraft is moving through the EJU33070 Starting the watercraft water rather than skimming on top of it.) EWJ00700 WARNING Scan constantly for people, objects, and other watercraft. Be alert for conditions that limit your visibility or block your vi- sion of others.
  • Page 48: Boarding And Starting In Deep Water

    Operation You will inevitably fall off, so be sure you know (4) Start the engine and begin to accelerate. how to get back on the watercraft once you (5) Pull your other knee up onto the riding are away from shore. tray as the watercraft speed increases.
  • Page 49: Capsized Watercraft

    Operation ance there, using your elbows on the (7) Once the bow drops, and the watercraft gunwales for leverage. has leveled out in the water and reached planing speed, back off the throttle and select your desired speed. NOTE: The watercraft will become easier to bal- ance as the speed increases, because jet thrust provides stability as well as direction- al control.
  • Page 50: Turning The Watercraft

    Operation (2) Swim to the rear of the watercraft and up- NOTE: right it by turning it clockwise only. To efficiently discharge water from the en- gine compartment, operate the watercraft as straight as possible and above planing speed for at least 2 minutes. To stabilize the watercraft when accelerat- ing to planing speed, maintain a low center of gravity by operating it in the kneeling po-...
  • Page 51 Operation B. Less throttle produces lower thrust, so D. If the engine is stopped while riding, there the watercraft will turn more gradually. is no thrust. The watercraft will go straight even though the handlebars are turned. C. Releasing the throttle lever completely produces only minimum thrust.
  • Page 52: Stopping The Watercraft

    Operation EWJ00760 Operate defensively at safe speeds and WARNING keep a safe distance away from people, Do not release the throttle lever when try- objects, and other watercraft to give you ing to steer away from objects—you need time to stop. throttle to steer.
  • Page 53: Post-Operation Care

    Operation EJU33360 (5) Flush the cooling system to prevent it Post-operation care from clogging with salt, sand, or dirt. (See To keep your watercraft in top shape, always page 50 for flushing procedures.) take it out of the water after using it and per- (6) Drain residual water from the exhaust form the following procedures.
  • Page 54: Transporting

    Operation EJU33420 gunwale. Use a rubber shock cord to secure Transporting the steering pole. EWJ00750 WARNING Always turn the fuel cock knob to “OFF” when transporting the watercraft, other- wise fuel could leak out into the engine or engine compartment, which would create a fire hazard.
  • Page 55: Maintenance And Care

    NOTE: to ensure against deterioration. It is advisable A garden hose is not included and must be to have the watercraft serviced by a Yamaha purchased separately. dealer prior to storage. However, the following procedures can be performed by the owner.
  • Page 56: Lubrication

    Maintenance and care EJU33550 Lubrication NOTE: Use a Yamaha Power Cable Luber and EWJ00300 WARNING Yamaha Lube-Zall to pressure-lubricate the To reduce the risk of fire or explosion: cables and purge out any moisture between Never pour or spray gasoline, or any sub- the inner and outer cables.
  • Page 57: Battery

    Specific gravity (for reference): 1.28 at 20 °C (68 °F) Top off the fuel tank with fresh gasoline and add one ounce of Yamaha Fuel Stabilizer and It is recommended to have a Yamaha dealer Conditioner per each gallon of fuel.
  • Page 58: Maintenance And Adjustments

    The most important points of watercraft inspection, adjustment, and lubri- cation are explained on the following pages. See a Yamaha dealer for genuine Yamaha re- placement parts and optional accessories de- signed for your watercraft. Remember, failures that are the result of the...
  • Page 59: Owner's/Operator's Manual And Tool Kit

    Maintenance and care use. Consult a Yamaha dealer before at- ficient for this purpose, except that a torque tempting any modifications. wrench may also be necessary to tighten nuts and bolts. NOTE: A service manual is available for purchase through a Yamaha dealer for owners who...
  • Page 60: Periodic Maintenance Chart

    This “ ” mark indicates maintenance that you may do yourself. This “ ” mark indicates work to be done by a Yamaha dealer. Initial Thereafter every Item...
  • Page 61: Checking The Fuel System

    Maintenance and care EJU34200 ter. Have a Yamaha dealer replace the fuel fil- Checking the fuel system ter if necessary. EWJ00370 WARNING Gasoline is highly flammable and explo- sive. Failure to check for and repair any fuel leakage could result in a fire or explo- sion.
  • Page 62: Adjusting The Steering Friction

    (4) Tighten or loosen the adjusting nut until the desired amount of friction is obtained. If the steering is stiff or misadjusted, have a 1 Adjusting nut Yamaha dealer service it. 2 Locknut EJU34330 Adjusting the steering friction (5) Hold the adjusting nut with one wrench...
  • Page 63 Maintenance and care (1) Loosen the two screws, and then remove the nozzle angle as shown in the follow- the steering pole cover. ing chart. 1 Steering pole cover 1 Nozzle angles (2) Select the desired nozzle angle. Chang- ing the positions of the handlebar stopper and/or steering cable pivot bolt changes 1 Nozzle angles 2 Handlebar stopper and steering cable pivot...
  • Page 64: Checking And Adjusting The Throttle Cable

    (4) Install the steering cable joint on the the throttle lever does not return smooth- steering cable pivot bolt. ly, have a Yamaha dealer service it. To change the handlebar stopper position: (1) Loosen the handlebar stopper nut on the operator’s side of the steering pole.
  • Page 65: Cleaning And Adjusting The Spark Plugs

    Wipe off any water on the spark plug or in- agnose any problems yourself. Have a side the spark plug cap before installing the Yamaha dealer service the watercraft. cap. Push the spark plug cap down until it is Remove and inspect the spark plugs periodi- securely installed.
  • Page 66: Lubrication Points

    Recommended water-resistant grease: end of the cable and at the jet thrust Yamaha Marine Grease/Yamaha nozzle end. Grease A Throttle cable (carburetor end) Choke cable (carburetor end)
  • Page 67: Adjusting The Choke Cable

    Maintenance and care nents. Have a Yamaha dealer lubricate the Grease quantity: handlebar pivot shaft. Initial 10 hours or 1 month: 20.0–22.0 cm³ (0.68–0.74 US oz) (0.71–0.78 Imp.oz) Every 100 hours or 12 months: 3.0–5.0 cm³ (0.10–0.17 US oz) (0.11–0.18 Imp.oz)
  • Page 68: Checking The Battery

    Battery life could be shortened. Be careful not to place the battery on its side. It is recommended to have a Yamaha dealer Be sure to remove the battery from the charge the battery. If you charge the battery battery compartment when adding elec- yourself, carefully read the battery charger in- trolyte or charging the battery.
  • Page 69: Adjusting The Carburetor

    To install the battery: ECJ00170 CAUTION: (1) Place the battery in the battery compart- The carburetor was set at the Yamaha fac- ment and connect the battery leads to the tory after many tests. If the settings are battery terminals.
  • Page 70: Specifications

    Specifications EJU34540 Drive unit: Specifications Propulsion system: Watercraft capacity: Jet pump Maximum people on board: Jet pump type: 1 person Axial flow, single stage Dimensions: Impeller rotation: Counter clockwise Length: Jet thrust nozzle angle: 2240 mm (88.2 in) 18.5, 20.5, 22.5, 24.5 Width: Fuel and oil: 680 mm (26.8 in)
  • Page 71: Trouble Recovery

    If you have any trouble with your watercraft, use this section to check for the possible cause. If you cannot find the cause, or if the procedure for replacement or repair is not described in this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service. EJU34570...
  • Page 72 Fuel Empty Refill as soon as pos- larly or stalls sible Stale or contaminat- Have serviced by Yamaha dealer Too much oil in fuel Correct fuel-to-oil ra- mixing ratio tio to 50:1 Choke Knob is left pulled Push fully in...
  • Page 73: Emergency Procedures

    Trouble recovery EJU34620 contact with the rotating parts of the jet Emergency procedures pump. EJU34630 Cleaning the jet intake and impeller If weeds or debris get caught in the jet intake or impeller, cavitation can occur, causing jet thrust to decrease even though engine speed rises.
  • Page 74: Jumping The Battery

    (1) Connect the positive (+) jumper cable to If debris is difficult to remove, consult a the positive (+) battery terminals of both Yamaha dealer. batteries. ECJ00670 (2) Connect one end of the negative (–) CAUTION: jumper cable to the negative (–) battery...
  • Page 75: Replacing The Fuse

    Trouble recovery gine. Any wrong connection could dam- Fuse amperage: age the electrical system. 10 A (4) Start the engine, and then disconnect the EWJ00800 jumper cables by reversing the steps WARNING above. Do not use fuses of higher amperage than ECJ00690 recommended.
  • Page 76: Submerged Watercraft

    EJU34720 Submerged watercraft If the watercraft is submerged or flooded with water, follow the procedure below and consult a Yamaha dealer as soon as possible. Failure to do so could result in serious engine dam- age! In an emergency: (1) Beach the watercraft and remove the hood.
  • Page 77: Consumer Information

    Owner’s/Operator’s Manual. The owner of the watercraft shall give notice to an authorized Yamaha dealer of any and all apparent defects within ten [10] days of dis- covery and make the watercraft available at that time for inspection and repairs at the dealer’s place of business.
  • Page 78 If you should move after you have purchased your new watercraft, please advise us of your new address by sending a postcard listing your Yamaha model name, engine number, dealer number [or dealer’s name] as it is shown on your warranty card, your name and new mailing address.
  • Page 79: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service.
  • Page 80 Index 2-stroke engine oil........29 Gasohol ............ 29 Gasoline ........... 29 Approval label of emission control Getting to know your watercraft ....40 certificate ..........2 Hazard information ........12 Battery..........33, 52 Hood............22 Battery, checking........63 Hull and deck ........... 32 Battery, jumping ........
  • Page 81 To get more boating safety information..18 Towing the watercraft....... 70 Transporting ..........49 Trolling speed, adjusting ......64 Troubleshooting ........66 Troubleshooting chart ......66 Turning the watercraft ......45 Water separator ........32 Watercraft characteristics......13 YAMAHA EXTENDED SERVICE (Y.E.S.) ..........74...
  • Page 84 YAMAHA MOTOR CORPORATION, USA Printed in Japan May 2006–0.4 × 1 CR Printed on recycled paper...

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