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Aussie 6122S8X641 Assembly And Use Manual

Lp gas grill
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6122S8X641
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558
WARNING
!
• Failure to follow these intructions could result in
fire or explosion which could cause death, serious
personal injury, or property damage.
• Read and follow instructions carefully before as-
sembly or use.
• Do not use this product for any other purpose than
which it is intended.
• These instructions must be kept with the user.
SAVE THESE INSTRUCTIONS.
WARNING
!
• Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
LP Gas Grill Assembly and Use Manual
6112S8X641
D A N G E R
!
If you smell gas:
1. Shut off gas to the appliance.
2. Extinquish any open flame.
3. Open lid.
4. If odor continues, keep away from the appli-
ance and immediately call your gas supplier or
your fire department.

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Summary of Contents for Aussie 6122S8X641

  • Page 1 6122S8X641 6112S8X641 For Outdoor Household Use Only. Not for Commercial Use. Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories? Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558 WARNING D A N G E R •...
  • Page 2 NOTICE Meco Corporation strives to be a quality supplier of consumer products. If we omitted any parts needed for assembly, or you need troubleshooting information, please contact us using our toll free number or visit our website. It is important to register your grill and retain your receipt. 1-800-251-7558 Consumer Service Department 8 am - 5 pm E.S.T.

  • Page 3: Table Of Contents

    Connecting/Disconnecting the Gas Using Gas ..............22 Parts Identification LP Gas Cylinder ............22 Parts Illustration Model 6122S8X641 ......4 LP Hose & Regulator ........... 23 Parts List Model 6122S8X641 ........5 Connecting LP Gas Cylinder ........23 Parts Illustration Model 6112S8X641 ......6 Disconnecting LP Gas Cylinder ........

  • Page 4: Parts Illustration Model 6122S8X641

    Parts Illustration - Model 6122S8X641 If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any questions or need help, contact Cus- tomer Service at 1-800-251-7558 or go to www.

  • Page 5: Parts List Model 6122S8X641

    Parts List- Model 6122S8X641 Hardware Pack (Part# 03.6911.13) Description Quantity Description Quantity Side Burner Cover Side Burner Electrode 1/4-20 x .39” Bolt Side Burner Cooking Grid 1 1/4-20 x .59” Bolt Left Side Table Accent 1/4-20 x .79” Bolt Left Side Table 1/4-20 x 1.50”...

  • Page 6: Parts Illustration Model 6112S8X641

    Parts Illustration - Model 6112S8X641 If you need replacement parts, refer to the Parts Illustrations to find the exact parts you need. If you have any questions or need help, contact Cus- tomer Service at 1-800-251-7558 or go to www. aussiegrills.com.

  • Page 7: Parts List Model 6112S8X641

    Parts List- Model 6112S8X641 Hardware Pack Description Quantity (Part# 03.6911.13) Left Side Table Accent Description Quantity Left Side Table 1/4-20 x .39” Bolt Regulator Assembly 1/4-20 x .59” Bolt Manifold Assembly 1/4-20 x .79” Bolt Control Panel 1/4-20 x 1.50” Bolt Piezo Igniter Button 1/4-20 Hex Nut Main Burner Control Knob 2...

  • Page 8: Assembly Instructions

    Assembly Instructions Step 1 Front Leg Frame Assembly Identify parts and lay on floor as shown. Parts are named for their assembled position on the grill. Note in illustrations, holes with threaded inserts are oriented facing up, as well as to the center. Insert Right and Left Front Legs into the ends of the Front U-Leg.

  • Page 9: Step 3 Rear Crossbrace Assembly

    Step 3 Rear Crossbrace Assembly Attach Rear Crossbrace inside Rear Leg Frame with 4) 1/4-20 x .39” Bolts. Note: The flanges on the ends of the cross- brace tube are angled inward toward the top to match the angle of the legs. NOTE: Threaded Insert on top Rear...

  • Page 10: Step 5 Cart Frame Assembly

    Step 5 Cart Frame Assembly With Rear Leg Frame with Supports and Crossbrace laying on floor, place Front Leg Frame on top and align holes. At- tach Front Leg Frame to Supports with 8) 1/4-20 x .39” Bolts. Tighten all securely. Front Leg Frame 1/4-20 x .39”...

  • Page 11: Step 7 Heat Shield Assembly

    CAUTION To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges. Step 7 Heat Shield Assembly Attach the Heat Shield and the Front Side Table Support to the top of the Front U-Leg with 2) 1/4-20 x 1.5” Bolts. Insert the bolts through the Heat Shield then the U-Leg then into the threaded inserts in the Front Side Table Support.

  • Page 12: Step 9 Control Panel To Cart Frame Assembly

    Step 9 Control Panel to Cart Frame Assembly Place the Control Panel assembly over the Front Side Table Support tube, that is attached to the front of the Cart Frame, as shown with 3) 1/4-20 x .39” Bolts. Model 6122 with side burner valve is shown here.

  • Page 13: Step 11 Shroud To Cart Assembly

    Step 11 Shroud to Cart Assembly Place the shroud on the cart frame with the shroud brackets to the inside of the cart legs. Fasten the shroud in place with 4) 1/4-20 x .39” Bolts through the shroud brackets into the threaded inserts on the inside of the front cart legs. Model 6122 with side burner valve is shown here.

  • Page 14: Step 13 Side Tables To Cart Assembly

    Step 13 Side Tables to Cart Assembly Attach the Left and Right Side Tables to the cart with 2) 1/4-20 x .39” Bolts and 1/4-20 Nuts each, first to the Front Side Table Support then second to the control panel end flange with 2) 1/4-20 x .39” Bolts. Last, install the 2) 1/4-20 x .79” Bolts at the rear supports.

  • Page 15: Step 14 Bowl To Cart Assembly

    Step 14 Bowl to Cart Assembly Attach the Bowl to the cart with 4) 1/4-20 x .59” Bolts, 4) Fiber Washers and 4) 1/4-20 Nuts. Fiber washer will be under bolt head, inside Bowl. Nut will be underneath Bowl Support. Fiber Washer under each bolt head 1/4-20 x .59”...

  • Page 16: Step 16 Main Burner Assembly

    Step 16 Main Burner Assembly Slide the burner tubes down through the indicated holes in the bowl and align the holes in the burner brackets with the holes in the Bowl. Verify that the valve nozzles are inserted in the ends of the burner tubes. (See Detail) From underneath the Bowl, verify that the valve nozzles are inserted in the ends of the burner tubes.

  • Page 17: Step 17 Side Burner Electrode Ass'y (Model 6122)

    Step 17 (Model 6122 ONLY) Side Burner Electrode Assembly Insert small end of Electrode Wire down through hole in Side Table until metal tab with hole is seated over small threaded hole. Fasten Electrode in place to side table with 1) 5/32 x .39” Bolt and 5/32-30 Nut. 5/32 x .39”...

  • Page 18: Step 19 Main Burner Electrode Assembly

    Step 19 A. Main Burner Electrode Assembly Insert small end of Electrode Wire down through the hole in the Bowl in front of the main burner until flange of collec- tor box rests on front edge of burner. Fasten Electrode collector box to the burner with 1) #5 x .31” Tapping screw. Front of Grill #5 x .31”...

  • Page 19: Step 20 Hood Handle Assembly

    Step 20 Hood Handle Assembly Attach the Hood Handle to the Hood with 2) 1/4-20 x .39” Bolts and Fiber Washers. Align Handle as shown in side view. Place Heat Baffles between the Handle and the Hood, orienting baffles so they align with the end of the handle. 1/4-20 x .39”...

  • Page 20: Step 22A Flavor Activator Assembly

    CAUTION To reduce the risk of a laceration hazard: • Wear protective gloves when installing warming rack. Hood and Bowl edges could be sharp. Step 22 Flavor Activator / Warming Rack Assembly Place Flavor Activator on Supports in Bowl. Install Warming Rack as follows: First insert legs 1 and 2 in holes on right side of Bowl and Hood. Next, while hold- ing leg 3, insert leg 4 into hole in left side of Hood.

  • Page 21: Step 24 Cylinder Blocking Wire Assembly

    WARNING To reduce the risk of serious bodily injury or death from fire or explosion: Never remove guards or devices to prevent storage of spare or oversize LP Gas Cylinders not recommended for this grill. Step 24 Cylinder Blocking Wire Assembly Attach the Cylinder Blocking Wire to the cart with 2) 5/32 x .47”...

  • Page 22: Connecting/Disconnecting The Gas

    Connecting/Disconnecting the Gas Using Gas D A N G E R Carbon Monoxide Hazard • This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. • Never use this appliance indoors, on recreational vehicles, or boats. WARNING To reduce the risk of serious bodily injury or death from fire or explosion: •...

  • Page 23: Lp Hose & Regulator

    LP Hose and Regulator NOTE: WARNING If the hose/regulator assembly is not working properly and you need a replacement, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.com. To reduce the risk of serious bodily injury or death from fire or explosion: Be sure to have the grill model number and serial •...

  • Page 24: Before Using Your Grill

    Before Using Your LP Gas Grill Installation Codes WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • This installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54 Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2 or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192 and CSA Z240 RV Series, recreational Vehicle Code, as applicable.

  • Page 25: How To Perform A Leak Test

    How to Perform A Leak Test “FIRST TIME USE” and as required Supplies Needed for a Leak Test: • Clean paint brush • Water • Dish washing liquid 1. Use an LP Gas Cylinder equipped with an OPD (Overfill Prevention Device) and have it filled at an authorized LP gas dealer by a qualified attendant.

  • Page 26: Lighting Grill Using The Pulse-Spark Ignitor

    6. If “growing” bubbles appear on any of the connection points, you have detected a gas leak. Immediately close the LP Gas Cylinder valve by turning handle clockwise a. If leak appears at either end of hose and regulator assembly, retighten the connection at the leak, but do not over-tighten.
  • Page 27 Lighting the Grill Using the Piezo Ignitor (continued) 1. Open the Hood. 2. IMPORTANT: Make sure Control Knobs are turned “Off.” (Fig. 4) 3. Turn the LP Gas Cylinder valve open counterclockwise until it stops. (Fig. 5) Turn LP Gas Cylinder valve Control Knob in High counterclockwise...

  • Page 28: Manually Lighting The Grill

    Manually Lighting the Grill WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • Open Hood before lighting the grill to prevent an explosion from gas build-up. 1. Open the Hood. 2. IMPORTANT: Make sure Control Knobs are turned “Off.” (Fig. 4 - P.27) 3.

  • Page 29: Lighting The Side Burner

    Lighting the Side Burner (Model 6122 Only) WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • Open Side Burner Lid before lighting the grill to prevent an explosion from gas build-up. 1. Open the Side Burner Lid. (Fig. 8) NOTE: Side Burner Lid is to remain open while the Side Burner is on or hot. 2.

  • Page 30: Cooking On The Gas Grill

    Cooking On the Gas Grill WARNING To reduce the risk of serious bodily injury or death from fire, explosion or burn hazard: • Never use charcoal or lighter fluid in your gas grill. Keep this outdoor cooking appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

  • Page 31: Roasting (Indirect Method)

    Grill Cooking (Direct Method) Direct Cooking on the Grids: Food is cooked directly over the heat source. The Burners heat up the Flame Diffusers under the Cooking Grids, which in turn heat the food on the grill. The natural food juices from cooking fall onto the hot Flame Diffusers below and vaporize.

  • Page 32: Warming Rack

    Warming Rack WARNING To reduce the risk of fire or flare-up from grease drippings: • When cooking food on the warming rack, make sure no Burners are on directly under the Drip Pan. • Clean grease drippings away from grill after each use. Warming Racks are a convenient way to cook food, keep cooked food warm or to warm items such as bread or rolls.

  • Page 33: Care And Maintenance

    Care and Maintenance CAUTION To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges. Cleaning the Grill Regularly clean your LP gas grill between uses and especially after extended periods of storage. Ensure the grill and its components are cool before cleaning.

  • Page 34: How To Clean The Burners

    In order to prevent flashbacks, the Burner(s) should be removed from the grill and cleaned periodically, especially if the grill has been stored for an extended period of time. Fig. 9 Burner Control Knob Spider webs or nest Valve Nozzle inside Venturi Tube How to Clean the Burners 1.
  • Page 35 7. Check the Gas Collector Box to verify that there is a 3/16” gap between the electrode tip and the top flange of the box as shown in Fig. 12. Fig. 12 3/16” Gas Collector Box - If no spark, pinch together or open Gas 3/16”...

  • Page 36: Storage

    Storage WARNING To reduce the risk of serious bodily injury or death: • Store your LP gas grill in a cool dry place. Do not store an LP Gas Cylinder in a space greater than 125 degrees Fahrenheit. Never store a connected LP Gas Cylinder in a building, garage, or any enclosed area. •...

  • Page 37: Emergencies

    Emergencies Problem Possible Cause Solution Gas leaking from Damaged hose Turn off gas at the LP Gas Cylinder. Replace valve/hose cracked/cut/burned hose regulator before continuing use. Gas leaking from Mechanical failure due to rust or Replace LP Gas Cylinder. LP Gas Cylinder mishandling Gas leaking from LP Gas Failure of valve from mishan-...
  • Page 38 Troubleshooting Problem Possible Cause Solution Regulator coupling nut is not Tighten coupling nut by hand about one-half to three quar- fully connected to LP cylinder ters additional turn. Do not use tools. LP-Excess flow valve tripped in Turn Control Knobs to “Off” position and turn LP Gas Cyl- regulator inder handle clockwise until it stops.

  • Page 39: Important Notice- Lp Cylinder With Opd

    Problem Possible Cause Solution Flare up Grease build-up Clean grill. Excessive fat in meat Trim fat from meat before grilling. Persistent grease fire Grease trapped around burner Turn Control Knobs “Off” and turn handle of LP Gas Cylinder system clockwise until it stops. Open Hood carefully and let fire burn out.

  • Page 40: Limited Warranty

    Limited Warranty MECO CORPORATION - LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workmanship under normal outdoor household use and correct assembly (if assembled by the consumer purchaser). Burners are warranted for a period of one (1) years from the date of purchase. Stainless steel parts are warranted for a period of one (1) year (for rust-through only) from the date of purchase.

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