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Aussie Vantage 6804 Assembly And Use Manual

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6804
For Outdoor Household Use Only. Not for Commercial Use.
Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories?
Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558
WARNING
!
• Failure to follow these intructions could result in
fire or explosion which could cause death, serious
personal injury, or property damage.
• Read and follow instructions carefully before as-
sembly or use.
• Do not use this product for any other purpose than
which it is intended.
• These instructions must be kept with the user.
SAVE THESE INSTRUCTIONS.
WARNING
!
• Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
LP Gas Grill Assembly and Use Manual
6805
D A N G E R
!
If you smell gas:
1. Shut off gas to the appliance.
2. Extinquish any open flame.
3. Open lid.
4. If odor continues, keep away from the appli-
ance and immediately call your gas supplier or
your fire department.

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Summary of Contents for Aussie Vantage 6804

  • Page 1 6804 6805 For Outdoor Household Use Only. Not for Commercial Use. Need Help? Need to Register Your Grill? Looking for Aussie Parts & Accessories? Visit us online at www.AussieGrills.com Or call Aussie Customer Service at 1-800-251-7558 WARNING D A N G E R •...
  • Page 2 NOTICE Meco Corporation strives to be a quality supplier of consumer products. If we omitted any parts needed for assembly, or you need troubleshooting information, please contact us using our toll free number or visit our website. It is important to register your grill and retain your receipt. 1-800-251-7558 Consumer Service Department 8 am - 5 pm E.S.T.

  • Page 3: Table Of Contents

    Contents Preparation for Assembly ..........3 Before Using Your Grill Installation Codes ............19 Packing Lists Selecting a Location ........... 19 Model 6804 ..............4 How to Perform a Leak Test ........19 Model 6805 ..............5 Lighting Grill Using the Pulse-Spark Ignitor ....20 Assembly Instructions Manually Lighting the Grill .........

  • Page 4: Model 6804

    Packing List- Model 6804 Description Cabinet Bottom Panel Bottom Panel Cabinet Side Panel- Right Cabinet Side Panel- Left Warming Rack Left Side Shelf with Side Burner Right Side Shelf Door/Drawer handle, 2 pcs. Large Door handle Locking Caster, 2 pcs. Fixed Casters, 2 pcs.

  • Page 5: Model 6805

    Packing List- Model 6805 Description Cabinet Bottom Panel Bottom Panel Cabinet Side Panel- Right Cabinet Side Panel- Left Warming Rack Left Side Shefl with Side Burner Right Side Shelf Door/Drawer handle, 3 pcs. Locking Caster, 2 pcs. Fixed Casters, 2 pcs. Side Burner Cooking Grid Flame Diffuser, 4 pcs.

  • Page 6: Assembly Instructions

    Assembly Instructions Step 1 Caster Assembly Lay Cabinet Bottom Panel upside down, so that the flat surface is on the floor. Assemble Fixed Casters to the LEFT Side (the side closest to the cutouts) of Cabinet Bottom Panel and Swivel Lock Casters to the RIGHT Side of Cabinet Bottom Panel.

  • Page 7: Step 3 Side Panel Assembly

    Step 3 Side Panel Assembly Attach Left Side Panel and Right Side Panel to Cabinet Bottom Panel with six 1/4-20 x .50” Bolts and 1/4-20 Nuts. 1/4-20 x .50” Bolt set 6 pc Secure Left and Right Side Panels to Back Panel with four 5/32 x .31” Bolts through the inside of the Back Panel. 5/32 x .31”...

  • Page 8: Step 4 Front Crossbar Assembly

    Step 4 Front Crossbar Assembly Turn cart assembly up on casters. Attach Front Crossbar, with the triangle braces facing down and the flat surface to the front, to Side Panels with six 1/4-20 x .50” Bolts into the threaded holes in the top inside ends of Side Panels. front crossbar 1/4-20 x .50”...

  • Page 9: Step 6A Cylinder Guard Assembly

    WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • Never remove guards or devices to prevent storage of spare or oversize LP Gas Cylinders not recommended for this grill. Step 6 A. Cylinder Guard Assembly Attach Wire Guard to Front Crossbar and Back Panel with two 5/32 x .47”...

  • Page 10: Step 8 Drawer Track Assembly

    Step 8 Model 6805 & 6804 with drawer Drawer Track Assembly (and Cylinder Retaining Bolt Installation for Model 6805) Attach one Drawer Track to Back Panel and Cabinet Upright using four 5/32 x .31” Bolts. Attach other Drawer Track to Back Panel and Right Side Panel using four 5/32 x .31” Bolts. Install the Cylinder Retainer Bolt through the hole in the back of the Bottom Shelf into the nut welded underneath.

  • Page 11: Step 10 Door Assembly

    Step 10 Door Assembly Install LEFT Door. Drop bottom door pin into Cabinet Bottom Panel hole. Swing top of door toward hole in top of Left Side Panel. Depress spring-loaded pin with thumb while sliding pin into Left Side Panel hole until it snaps into place. Right Door assembly is similar;...

  • Page 12: Step 12 Side Table Assembly

    CAUTION Prior to performing any further assembly, PERFORM “FIRST TIME USE” LEAK TEST as detailed on pages 20-21. If the grill is fully assembled before performing the First Time Use leak test, the side tables will need to be removed in order to perform the leak test on the valves behind the knobs, inside the control panel.

  • Page 13: Step 13 Side Burner Valve Assembly

    Step 13 Model 6804 Side Burner Valve Assembly NOTE: Side Burner Valve is already attached to the regulator hose. Install the Side Burner Valve from underneath the LEFT Side Table. First insert the valve stem out through the hole in the bezel and fascia on the front of the side table. Next, flex the tube of the burner down and insert the nozzle into the opening in the burner tube.

  • Page 14: Step 15 Side Burner Igniter Wire Connection

    CAUTION To avoid possible damage to grill, DO NOT ATTEMPT TO LIFT GRILL BY THE SIDE TABLES Step 15 Side Burner Igniter Wire Connection The Side Burner Igniter Wire is pre-installed and connected to the Ignition Box. Attach the wire to the Side Burner elec- trode by sliding the wire connector onto the electrode terminal.

  • Page 15: Step 17A Bottom Body Panel Assembly

    Step 17 A. Bottom Body Panel Assembly Slide the Bottom Body Panel into the guides of the Body assembly. Secure Bottom Body Panel to Body assembly with one 5/32 x .31” Bolt on each side. B. Foil Pan/Grease Pan Assembly Insert the Foil Pan into the Grease Pan.

  • Page 16: Step 19 Flame Diffuser/Cooking Grid Assembly

    Step 19 Flame Diffuser/Cooking Grid Assembly Lay a Flame Diffuser from back to front over each Burner on the lower Body ridges. Place each Flame Diffuser in the individual guides to keep from sliding. Place the Cooking Grids over the Burner Diffusers on the upper Body ridges. flame diffuser cooking grid Step 20...

  • Page 17: Connecting/Disconnecting The Gas

    Connecting/Disconnecting the Gas Using Gas D A N G E R Carbon Monoxide Hazard • This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you. • Never use this appliance indoors, on recreational vehicles, or boats. WARNING To reduce the risk of serious bodily injury or death from fire or explosion: •...

  • Page 18: Lp Hose & Regulator

    LP Hose and Regulator WARNING To reduce the risk of serious bodily injury or death NOTE: from fire or explosion: If the hose/regulator assembly is not working properly • Clean and inspect the gas hose/regulator before and you need a replacement, contact Customer Service each use of the outdoor cooking gas appliance.

  • Page 19: Before Using Your Grill

    Before Using Your LP Gas Grill Installation Codes WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • This installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54 Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2 or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192 and CSA Z240 RV Series, recreational Vehicle Code, as applicable.
  • Page 20 How to Perform A Leak Test “FIRST TIME USE” and as required Supplies Needed for a Leak Test: • Clean paint brush • Water • Dish washing liquid 1. Use an LP Gas Cylinder equipped with an OPD (Overfill Prevention Device) and have it filled at an authorized LP gas dealer by a qualified attendant.
  • Page 21 6. Check for leaks by brushing the soap solution on all gas valves, hose connections and fittings. (Shown by the heavy arrows in Fig. 3a, 4, 5, and 6) Make sure you generously brush the locations with the soap solution, completely surrounding the connections and fittings.

  • Page 22: Lighting Grill Using The Pulse-Spark Ignitor

    Lighting the Grill Using the Pulse-Spark Ignitor WARNING To reduce the risk of death or serious injury from an explosion or a fire beneath the grill: • Inspect and clean Burner/Venturi Tubes for insects or insect nests. Spiders or small insects can build nests, webs, and lay eggs in the grill’s Venturi Tubes, (Fig 15 - page 31) obstructing the flow of gas to the Burner.
  • Page 23 5. Push the Igniter Button in until the Burner is lit. Listen for the spark ignition, and look to make sure the Burner is lit. If no spark, see Troubleshooting Section on page 34. 3/16” gap Gas Collector Box - If no spark, pinch together or open Gas Collector Box to adjust 3/16”...

  • Page 24: Manually Lighting The Grill

    Manually Lighting the Grill WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • Open Hood before lighting the grill to prevent an explosion from gas build-up. 1. Open the Hood. 2. IMPORTANT: Make sure Control Knobs are turned “Off.” (Fig. 7) 3.

  • Page 25: Lighting The Side Burner

    Lighting the Side Burner WARNING To reduce the risk of serious bodily injury or death from fire or explosion: • Open Side Burner Lid before lighting the grill to prevent an explosion from gas build-up. 1. Open the Side Burner Lid. (Fig. 13) NOTE: Side Burner Lid is to remain open while the Side Burner is on or hot. 2.

  • Page 26: Manually Lighting The Side Burner

    Manually Lighting the Side Burner WARNING To reduce the risk of serious bodily injury or death from fire, explosion or burn hazard: • Open Side Burner Lid before lighting the grill to prevent an explosion from gas build-up. • When manually lighting Side Burner, use Matchlight Holder. 1.

  • Page 27: Cooking On The Gas Grill

    Cooking On the Gas Grill WARNING To reduce the risk of serious bodily injury or death from fire, explosion or burn hazard: • Never use charcoal or lighter fluid in your gas grill. Keep this outdoor cooking appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

  • Page 28: Roasting (Indirect Method)

    Grill Cooking (Direct Method) Direct Cooking on the Grids: Food is cooked directly over the heat source. The Burners heat up the Flame Diffusers under the Cooking Grids, which in turn heat the food on the grill. The natural food juices from cooking fall onto the hot Flame Diffusers below and vaporize.

  • Page 29: Warming Rack

    Warming Rack WARNING To reduce the risk of fire or flare-up from grease drippings: • When cooking food on the warming rack, make sure no Burners are on directly under the Drip Pan. • Clean grease drippings away from grill after each use. Warming Racks are a convenient way to cook food, keep cooked food warm or to warm items such as bread or rolls.

  • Page 30: Care And Maintenance

    Care and Maintenance CAUTION To reduce the risk of a laceration hazard, wear protective gloves when handling parts that have sharp edges. Cleaning the Grill Bottom Panel, Grease Pan, Foil Pan: Remove the two bolts on the sides securing the Bottom Panel. (Step 19, page 18) Scrape away food and fat residue from the Bottom Panel.

  • Page 31: How To Clean The Burners

    In order to prevent flashbacks, the Burner(s) should be removed from the grill and cleaned periodically, especially if the grill has been stored for an extended period of time. Valve Control Knob Burner Spider webs or nest inside Venturi Tube Fig.
  • Page 32 5. Use a pipe cleaner to clear insect nests from the inlet hole of Main Burner (Fig. 19) and Side Burner tube. (Fig. 20) 6. Open up the Main Burner holes (Fig. 19) and the Side Burner holes (Fig. 21) with a small nail or wire. Use a non- metallic brush to remove food particles and corrosion from the Burner surfaces.

  • Page 33: Storage

    Storage WARNING To reduce the risk of serious bodily injury or death: • Store your LP gas grill in a cool dry place. Do not store an LP Gas Cylinder in a space greater than 125 degrees Fahrenheit. Never store a connected LP Gas Cylinder in a building, garage, or any enclosed area. •...

  • Page 34: Emergencies

    Emergencies Problem Possible Cause Solution Gas leaking from Damaged hose Turn off gas at the LP Gas Cylinder. Replace valve/hose cracked/cut/burned hose regulator before continuing use. Gas leaking from Mechanical failure due to rust Replace LP Gas Cylinder. LP Gas Cylinder or mishandling Gas leaking from LP Gas Failure of valve from mishan-...
  • Page 35 Troubleshooting Problem Possible Cause Solution Regulator coupling nut is not Tighten coupling nut by hand about one-half to three quar- fully connected to LP cylinder ters additional turn. Do not use tools. LP-Excess flow valve tripped in Turn Control Knobs to “Off” position and turn LP Gas Cyl- regulator inder handle clockwise until it stops.

  • Page 36: Important Notice- Lp Cylinder With Opd

    Problem Possible Cause Solution Flare up Grease build-up Clean grill. Excessive fat in meat Trim fat from meat before grilling. Persistent grease fire Grease trapped around burner Turn Control Knobs “Off” and turn handle of LP Gas Cylinder system clockwise until it stops. Open Hood carefully and let fire burn out.

  • Page 37: Parts Illustrations Model 6804

    Parts Illustration- Model 6804 If you need replacement parts, refer to the Parts Illustra- tions to find the exact parts you need. If you have any questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.com. Be sure to have the grill model number and serial number printed on the black label, located inside the left door of the cabinet.

  • Page 38: Parts List

    Parts List- Model 6804 Parts List- Model 6805 Description Quantity Description Quantity Side Burner Cover Side Burner Cover Side Burner Cooking Grid Main Burner Side Burner Cooking Grid 1 Left Side Table Left Side Table Side Burner Valve Side Burner Valve Side Burner Knob Bezel Side Burner Knob Bezel Control Knob...

  • Page 39: Model 6805

    Parts Illustrations- Model 6805 If you need replacement parts, refer to the Parts Illustra- tions to find the exact parts you need. If you have any questions or need help, contact Customer Service at 1-800-251-7558 or go to www.aussiegrills.com. Be sure to have the grill model number and serial number printed on the black label, located inside the left door of the cabinet.

  • Page 40: Limited Warranty

    Limited Warranty MECO CORPORATION - LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workmanship under normal outdoor household use and correct assembly (if assembled by the consumer purchaser). Burners are warranted for a period of two (2) years from the date of purchase. Stainless steel parts are warranted for a period of one (1) year (for rust-through only) from the date of purchase.

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Vantage 6805

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