Page 1 Rear window defroster Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Message center Locks and Security Keys Locks Anti-theft system 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 2: Table Of Contents
Driving Starting Brakes Transmission operation Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S. only) Cleaning 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 4: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 5 Service data recorders in your vehicle are capable of collecting and storing diagnostic information about your vehicle. This potentially includes information about the performance or status of various systems and modules in the vehicle, such as engine, throttle, steering or brake 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 6 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 7 Be sure to read Driving off road in the Driving chapter. Snowplowing The Excursion is not recommended for snowplow installation. Ford makes no representation as to the suitability of the Excursion for snowplowing, in particular regarding the potential for exceeding vehicle weight limits, airbag (SRS) deployment sensitivity, vehicle crash integrity, or powertrain durability.
Page 8 Brake Fluid - Anti-Lock Brake System Non-Petroleum Based Powertrain Malfunction Speed Control Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Rear Window Defrost/Demist Defrost/Demist 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 9 Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System Engine Air Filter Passenger Compartment Jack Air Filter Low Tire Pressure Check Fuel Cap Warning 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 10: Instrument Cluster
Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 11 ABS light stays illuminated or continues to flash, a malfunction has been detected, have the system serviced immediately by your authorized dealer. Normal braking is still functional unless the brake warning light also is illuminated. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 12 Four wheel drive low (if equipped): Illuminates when RANGE four-wheel drive low is engaged. Four wheel drive indicator (if equipped): Illuminates when four-wheel drive is engaged. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 13: Gauges
Parking brake ON warning chime: Sounds when the parking brake is set, the engine is running and the vehicle is driven more than 3 mph (5 km/h). GAUGES THEFT TRANS TEMP RPMX1000 CHECK GAGE RANGE km/h SELECT RESET SUSP P RN BRAKE 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 14 0.0 miles (kilometers). Tachometer: Indicates the engine speed in revolutions per minute. Driving with your tachometer pointer continuously at the top of the scale may damage the engine. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 15 Maintenance and Specifications chapter for more information. Transmission fluid temperature gauge: If the gauge is in the: White area (normal) - the transmission fluid is within the normal operating temperature (between “H” and “C”). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 16 If the gauge is operating in the Yellow or Red area, stop the vehicle and verify the airflow is not restricted such as snow or debris blocking airflow through the grill. If the gauge continues to show high temperatures, see your authorized dealer. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 17: Entertainment Systems
(12 cm) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should...
Page 18 9. CLK (Clock): Press to toggle between station mode and clock mode. Press and hold to set the clock. Press the SEEK to decrease hours or SEEK increase hours. Press the TUNE 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 19 The Dolby noise reduction system is manufactured under license from Dolby Laboratories Licensing Corporation. Dolby and the double-D symbol are registered trademarks of Dolby Laboratories Licensing Corporation. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 20 19. BASS: Press BASS; then press to decrease/increase the bass output. TREB (Treble): Press TREB; then press SEL decrease/increase the treble output. 20. TUNE: Works in radio mode SEEK only. Press TUNE TUNE change frequency down/up. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 21 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 22 RDS-equipped FM stations. Traffic: In FM mode with RDS ON, this feature allows you to hear traffic broadcasts. With the feature ON, press SEEK or SCAN to find a station 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 23 Press again to disengage. 13. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 24: Rear Seat Controls
3. Headphone jack: Plug a 3.5 mm headphone into the jack. 4. Headphone/speaker: Press to turn all speakers off (headphone mode). Press again to deactivate the headphone and activate system speakers. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 25 10–12 hours of play to maintain good sound/operation. Don’t: • Expose tapes to direct sunlight, extreme humidity, heat or cold. • Leave tapes in the cassette player for a long time when not being played. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 26 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 27 5. MENU control Press to bring up the disc menu. 6. AUX control Press to switch DVD player from play mode to auxiliary mode. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 28 NEXT PREV • Press the PREV control to move the cursor one position downward NEXT PREV • Press the REV control to move the cursor left one position NEXT PREV 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 29 Slow play mode To enter slow play mode, press the PLAY/PAUSE control. Once the system is in pause mode, press the 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 30 Select zoom from the screen settings by using the arrow and ENTER controls. Remote control SEEK DISP MODE MEMORY 1. REWIND control Press to reverse the direction of the DVD movie. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 31 Slide the battery cover off as shown on the remote control to access the batteries. The remote control unit uses two AAA batteries. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 32 • AM AM radio frequency band • FM1, FM2 FM radio frequency bands • TAPE cassette tape (if equipped) • CD single CD player (if equipped) in-dash six CD player (if equipped) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 33 If equipped with an in-dash six CD player, press the control to access the previous track or to select the next track of the current disc. In AUX/DVD mode, the SEEK control is not operational. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 34 They will remain disabled until the front seat passengers “enable” them again by simultaneously pressing the 3 and 5 preset controls. The settings of the front seat controls will always override those of the rear seat controls. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 35 Note: The volume level of the wireless headphones can only be controlled by the thumbwheel. Neither the remote control nor the rear seat controls will affect the volume output of the wireless headphones. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 36 Be sure the screen is latched into the housing when being stored. 1. 7.0” (diagonal) active matrix liquid crystal display (LCD) screen. 2. Screen housing. 3. Dimmer switch. Press +/- to increase/decrease the brightness of the screen. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 37 • DVDs are formatted by regions. This DVD system can only play region 1 DVDs (DVDs manufactured for U.S. and Canada). This unit is designed to play commercially pressed 12 cm (4.75 in) audio compact discs and DVDs only. Due to technical 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 38 Entertainment Systems incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford DVD/CD players. Irregular shaped discs, discs with a scratch protection film attached, and discs with homemade paper (adhesive) labels should not be inserted into the player. The label may peel and cause the disc to become jammed.
Page 39 Do not attempt to service, repair or modify the Rear Seat Entertainment DVD System. See your Ford or Lincoln Mercury dealer. Do not insert foreign objects into the DVD compartment. The front glass on the liquid crystal display (LCD) flip-down screen may break when hit with a hard surface.
Page 40 Federal Communication Commission (FCC) Compliance Changes or modifications not approved by Ford Lincoln Mercury could void user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
Page 41 Clean the exterior of the DVD player with a damp cloth. Do not use CD cleaning kits or CDs intended to clean the interior of your DVD player. Use of these products may damage your system. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 42: Climate Controls
• Remove any snow, ice or leaves from the air intake area at the base of the windshield. To aid in side window defogging/demisting in cold weather: 1. Select 2. Adjust the temperature control to maintain comfort. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 43: Manual Heating And Air Conditioning
O (OFF): Outside air is shut out and the climate system is turned off. : Distributes outside air through the floor vents. : Distributes outside air through the windshield defroster vents, floor vents and demister vents. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 44 5. Direct the outer instrument panel vents towards the side windows. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 45: Automatic Temperature Control
To return to automatic fan operation, press AUTO. (Floor/defrost): Distributes air through the instrument panel vents, floor vents and demister vents. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 46 • Do not put objects under the front seats that will interfere with the airflow to the rear seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 47 Turn to REAR to give rear seat passengers control of the auxiliary system. When set to OFF the auxiliary system is turned off. 2. Temperature control: Controls the temperature of the airflow in the 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 48: Rear Window Defroster
This may cause damage to the heated grid lines and will not be covered by your warranty. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 49: Lights
10 second period. At this point, the headlamps and parking lamps will turn on. 6. Deselect the autolamps after the desired autolamp delay time (maximum of 3 minutes). At this point, the headlamps and parking lamps will turn off. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 50 Failure to activate your headlamps under these conditions may result in a collision. High beams Push the lever toward the instrument panel to activate. Pull the lever towards you to deactivate. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 51 (a piece of masking tape works well). 3. Turn on the low beam headlamps to illuminate the wall or screen and open the hood. Cover one of the headlamps so no light hits the wall. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 52: Turn Signal Control
6. Repeat step 3–5 for the other headlamp. 7. Close the hood and turn off the lamps. TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 53 • the instrument panel dimmer switch is pushed past the detent. • any of the remote entry controls are pressed and the ignition is OFF. The reading lamps can be turned on by pressing the rocker control. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 54: Bulb Replacement
This condensation is normal and will clear within 45 minutes of headlamp operation. Replacing exterior bulbs Check the operation of all the bulbs frequently. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 55 To replace all instrument panel lights - see your authorized dealer Interior bulbs Check the operation of all bulbs frequently. Replacing headlamp bulbs 1. Make sure that the headlamp control is in the OFF position and open the hood. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 56 Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. Install the new bulb(s) in reverse order. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 57 4. Remove the bulb assembly, (1) sidemarker or (2) park/turn, by turning it counterclockwise and pulling it straight out. 5. Pull the old bulb out from the socket. Install the new bulb(s) in reverse order. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 58 2. Rotate bulb socket counterclockwise and remove from lamp assembly. 3. Carefully pull the bulb straight out of the socket. Install the new bulb(s) in reverse order. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 59 OFF position and reach behind the rear bumper to locate the bulb socket. 2. Twist the socket counterclockwise and remove. 3. Pull the old bulb straight out. Install the new bulb in reverse order. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 60: Driver Controls
OFF — Rear wiper and washer off. For rear wash cycle, rotate (and hold as desired) the rear wiper/washer control to either position. From either position, the control will automatically return to the INT2 or OFF position. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 61 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 62 Driving chapter. ILLUMINATED VISOR MIRROR Lift the mirror cover to turn on the visor mirror lamps. OVERHEAD CONSOLE The appearance of your vehicle’s overhead console will vary according to your option package. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 63 MODE RESET Press the portion of the VENT control to open the power rear quarter windows. Press the portion of the VENT control to close the power rear quarter windows. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 64 There are up to four auxiliary power points in the following locations: • Located on the instrument panel. POWER POINT • Located on the back side of the center console (Accessible from the second row seats). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 65: Power Windows
Press and hold the bottom part of the rocker switch to open the window. Press and hold the top part of the rocker switch to close the window. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 66: Mirrors
The electronic day/night mirror will change from the normal state to the non-glare state when bright lights (glare) reach the mirror. When the mirror detects bright light from front or behind, it will automatically adjust to minimize glare. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 67 The mirror heating elements are designed to operate regardless of the geographic location of the vehicle. There is no switch to turn on, or other operator involvement required other than to start the vehicle. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 68 When the vehicle turn signals are activated, the outer portion of the mirror housing will blink amber. The turn signal feature can be seen by other drivers who may approach from the rear of the vehicle. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 69 The telescoping feature (if equipped) allows the mirror to extend approximately 3.15 inches (80 mm). This feature is especially useful to the driver when towing a trailer. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 70: Speed Control
Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release 2. Accelerate to the desired speed. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 71 1 mph (1.6 km/h). • Use the accelerator pedal to get to the desired speed. When the vehicle reaches that speed press and release the SET ACCEL control. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 72 The vehicle speed must be at or above 48 km/h (30 mph). It turns off when the speed control OFF control is pressed, the brake is applied, or the ignition is turned to the OFF position. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 73 The appearance of your vehicle’s trip computer may differ depending on your vehicle’s option package, but the functions are the same. The trip computer only operates with the ignition in the ON position. Trip computer features are as follows: 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 74 • rounding of the displayed values to the nearest gallon (liter) To reset the average fuel economy: 1. Press the MODE control repeatedly until average fuel economy is displayed (this is the only resettable display). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 75 Off. In this mode the display is off. Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 76 Perform this adjustment in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 77 (i.e. new HomeLink equipped vehicle purchase). It is also suggested that upon the sale of the vehicle, the programmed Homelink buttons be erased for security purposes, refer to Programming in this section. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 78 HomeLink button is pressed and released. Note: To program the remaining two HomeLink buttons, begin with Step 2 in the “Programming” section — do not repeat Step 1. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 79 HomeLink . The indicator light will flash slowly and then rapidly after HomeLink accepts the radio frequency signal. • Proceed with Step 4 in the “Programming” section. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 80 2. The indicator light will begin to flash after 20 seconds. Without releasing the HomeLink button, follow Step 2 in the “Programming” section. For questions or comments, contact HomeLink at www.homelink.com or 1–800–355–3515. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 81 A driver’s first responsibility is the safe operation of the vehicle. The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe to operate Mobile Communications Equipment. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 82 • To close and lock the liftgate and cargo doors, close the left cargo door first, then the right cargo door, then pull down and close the liftgate. Lock the TriDoor with the key, remote entry transmitter or the power door lock button. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 83 2. Slide cross-bar to the end of the rail. 3. Press down on the locking feature inside the side rail and slide the cross-bar over it. 4. Slide the assemblies off the end. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 84 Avoid sharp turns, excessive speed and abrupt maneuvers in these vehicles. Failure to drive cautiously could result in an increase risk of loss of vehicle control, vehicle rollover, personal injury and death. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 85: Locks And Security
7 • 8 and the 9 • 0 controls on the remote keyless entry keypad (if equipped), or using the lock button on the remote keyless entry transmitter (if equipped). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 86 • weather conditions, • nearby radio towers, • structures around the vehicle, or • other vehicles parked next to your vehicle. Your vehicle is equipped with a remote entry system which allows you to: 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 87 • the ignition has been turned to the 3 (OFF) position, and • 20 seconds elapse after all vehicle doors are closed and locked using the remote entry transmitter, or the power door lock control (while the accompanying door is open). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 88 1. Twist a thin coin between the two halves of the remote entry transmitter near the key ring. DO NOT TAKE THE RUBBER COVER AND CIRCUIT BOARD OFF THE FRONT HOUSING OF THE REMOTE ENTRY TRANSMITTER. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 89 How to reprogram your remote entry transmitters You must have all remote entry transmitters (maximum of four) available before beginning this procedure. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 90 • the 7 • 8 and the 9 • 0 controls on the keyless entry keypad are pressed, or • after 25 seconds of illumination. The dome lamp control must not be set to the off position for the illuminated entry system to operate. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 91 • If you set a second personal code it will erase your first personal code. Erasing personal code 1. Enter the factory set 5–digit code. 2. Within five seconds, press the 1 • 2 on the keypad and release. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 92 The autolock feature repeats when the following conditions are met: • the vehicle’s speed is less than 5 mph (8 km/h), • any door is opened then closed while the ignition is in the 4 (ON) position, 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 93 UNLOCK/LOCK button again will toggle between activating and deactivating the autolock feature. 7. Turn the ignition to the 3 (OFF) position. The horn will chirp once to confirm the procedure is complete. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 94: Anti-Theft System
Note: The SecuriLock passive anti-theft system is not compatible with non-Ford aftermarket remote start systems. Use of these systems may result in vehicle starting problems and a loss of security protection. Note: Large metallic objects, electronic devices that are used to purchase gasoline or similar items, or a second coded key on the same key chain may cause vehicle starting issues.
Page 95 • If two previously programmed coded keys are not available, you must take your vehicle to your authorized dealer to have the spare key(s) programmed. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 96 If failure repeats, bring your vehicle to your authorized dealer to have the new key(s) programmed. To program additional new unprogrammed key(s), repeat this procedure from Step 1 for each additional key. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 97: Seating And Safety Restraints
40/20/40 seat (if equipped) • Lift the track release bar to move the seat forward or backward. Ensure that the seat is relatched into place. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 98 • Pull the seatback handle up to recline the seat. • Push down the lever (if equipped) located at the bottom of the seatback to quickly fold the seatback forward. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 99 Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 100 Heated seats (if equipped) To operate the heated seats, do the following: • Push control to activate. • Push again to deactivate. The indicator light on the control will illuminate when activated. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 101 To gain access to the storage compartment in your armrest, lift the latch to open the lid. The lid cannot be opened in the upright position. Lift up armrest to return it to a center seatback. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 102 For assistance, refer to the label located on the seat side shield. 1. Lift strap to release seat cushion. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 103 Remove 2nd row seat headrest by pushing in both tabs while pulling up on headrest simultaneously. 4. Stow headrest into the green caps found on the top of the seat cushion. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 104 After returning the seatback to its original position, pull on the seatback to ensure that it has fully latched. An unlatched seat may become dangerous in the event of a sudden stop or collision. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 105 For information on the proper operation of the safety restraints, refer to Safety restraints in this chapter. The third row seat may be removed from the vehicle for additional cargo space. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 106 The seatback will latch into place. Pull the seat release lever to return the seatback into the upright seating position. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 107 • When the rear of the seat is 4–5 in (10–13 cm) above the rear pins, let the seat drop. This will ensure that the seat will properly latch into the floor. 2. Push up on the seat to verify that it is latched into the floor. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 108: Safety Restraints
Never wear the shoulder belt under the arm. 2) Never swing the safety belt around your neck over the inside shoulder. 3) Never use a single belt for more than one person. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 109 For example, if the driver brakes suddenly or turns a corner sharply, or the vehicle receives an impact of approximately 5 mph (8 km/h) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 110 • Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 111 To adjust the shoulder belt height, push the button and slide the height adjuster up or down. Release the button and pull down on the height adjuster to make sure it is locked in place. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 112 To tighten the belt, pull the loose end of the belt through the tongue until it fits snugly across the hips. Shorten and fasten the belt when not in use. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 113 This feature provides additional reminders to the driver that the driver’s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 114 We design our safety belts to enhance comfort. If you are uncomfortable - try different positions for the safety belt upper anchorage and seatback which should be as upright as possible; this can improve comfort. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 115 Do not sit on top of a buckled safety belt to avoid the BeltMinder chime. Sitting on the safety belt will increase the risk of injury in an accident. To disable (one-time) or deactivate the BeltMinder feature please follow the directions stated below. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 116 • This will disable the BeltMinder feature if it is currently enabled. As confirmation, the safety belt warning light will flash 4 times per second for 3 seconds. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 117 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.
Page 118: Airbags
The National Highway Traffic Safety Administration (NHTSA) recommends a minimum distance of at least 10 inches (25 cm) between an occupant’s chest and the driver airbag module. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 119 Additional equipment may affect the performance of the airbag sensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 120 Airbags are designed to inflate in frontal and near-frontal collisions, not rollover, side-impact, or rear-impacts unless the collision causes sufficient longitudinal deceleration. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 121 If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 122: Child Restraints
12 in the rear seat of your vehicle. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 123 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 124 Both can be used in any vehicle in a seating position equipped with lap/shoulder belts if your child is over 40 lb. (18 kg). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 125 If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision. When installing a child safety seat: 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 126 80 pounds (36 kg) using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with a tether anchor.
Page 127 1. Position the child safety seat in a seat with a combination lap and shoulder belt. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 128 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 129 The tether anchors in your vehicle are along the bottom of the seatback marked with the tether anchor symbol (shown with title). The tether strap anchors in your vehicle are in the following positions (shown from top view): 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 130 For vehicles with adjustable head restraints, route the tether strap under the head restraint and between the head restraint posts, otherwise route the tether strap over the top of the seatback. 3. Locate the correct anchor for the selected seating position. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 131 Seating and Safety Restraints • Second row 60/40 bench seat Note: In the right seating position, use either tether anchor. • Second row bucket seats Note: For each seat, use either tether anchor. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 132 6. Tighten the child safety seat tether strap according to the manufacturer’s instructions. If the safety seat is not anchored properly, the risk of a child being injured in a collision greatly increases. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 133: Tires, Wheels And Loading
A vehicle equipped with AWD or 4WD (when selected) has the ability to use all four wheels to power itself. This increases traction which may enable you to safely drive over terrain and road conditions that a conventional two-wheel drive vehicle cannot. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 134 All other things held equal, a shorter wheelbase may make your vehicle quicker to respond to steering inputs than a vehicle with a longer wheelbase. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 135 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford Motor Company to give you the following information about tire grades exactly as the government has written it.
Page 136 Glossary of tire terminology • Tire label: A label showing the OE (Original Equipment) tire sizes, recommended inflation pressure and the maximum weight the vehicle can carry. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 137 INSPECTING AND INFLATING YOUR TIRES Safe operation of your vehicle requires that your tires are properly inflated. Remember that a tire can lose up to half of its air pressure without appearing flat. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 138: Tire Inflation
(if equipped), at least monthly and before long trips. You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford Motor Company recommends the use of a digital or dial-type tire pressure gauge rather than a stick-type tire pressure gauge.
Page 139 Always inflate your tires to the Ford recommended inflation pressure even if it is less than the maximum inflation pressure information found on the tire. The Ford recommended tire inflation pressure is found on the Safety Compliance Certification Label which is located on the B-Pillar or the edge of the driver’s door.
Page 140 Do not attempt to add air to tires or replace tires or wheels without first taking precautions to protect persons and property. TIRE REPLACEMENT REQUIREMENTS Your vehicle is equipped with tires designed to provide a safe ride and handling capability. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 141 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Page 142 Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
Page 143 4. Use the tip of the lug wrench to remove any wheel trim. 5. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 144 7. Position the jack according to the following guides: • Front (4x2) • Front passenger side (4x4) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 145 10. Replace the flat tire with the spare tire, making sure the valve stem is facing outward. Reinstall the lug nuts until the wheel is snug against the hub. Do not fully tighten the lug nuts until the wheel has been lowered. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 146: Lug Nut Torque
N•m M14 x 1.5 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
Page 147 (European Tire and Rim Technical Organization) or JATMA (Japan Tire Manufacturing Association). 2. 215: Indicates the nominal width of the tire in millimeters from sidewall edge to sidewall edge. In general, the larger the number, the wider the tire. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 148 For tires with a maximum speed capability over 149 mph (240 km/h), tire manufacturers sometimes use the letters ZR. For those with a maximum speed capability over 186 mph (299 km/h), tire manufacturers always use the letters ZR. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 149 This pressure is normally higher than the manufacturer’s recommended cold inflation pressure which can be found on the Safety Compliance Certification 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 150 4. Maximum Load Single lb. (kg) at psi (kPa) cold: Indicates the maximum load and tire pressure when the tire is used as a single; defined as two tires (total) on the rear axle. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 151 B-Pillar or the edge of the driver’s door. Refer to the payload description and graphic in the Vehicle loading — with and without a trailer section. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 152 • Severe abrasion on the sidewall If your vehicle has a leak in the exhaust system, a road tire or the spare tire may be exposed to hot exhaust temperatures requiring the tire to be replaced. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 153 Front wheel drive (FWD) vehicles and those with an independent rear suspension (if equipped) may require alignment of all four wheels. The tires should also be balanced periodically. An unbalanced tire and wheel assembly may result in irregular tire wear. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 154 Unless otherwise specified, rotate the tires approximately every 5,000 miles (8,000 km). • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 155 Snow tires must be the same size and grade as the tires you currently have on your vehicle. The tires on your vehicle have all weather treads to provide traction in rain and snow. However, in some climates, you may need to use snow 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 156: Vehicle Loading
It does not include passengers, cargo, or optional equipment. Vehicle Curb Weight – is the weight of your new vehicle when you picked it up from your authorized dealer plus any aftermarket equipment. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 157 Overloading or improperly loading your vehicle can contribute to loss of vehicle control and vehicle rollover. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 158 Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue load or king pin weight is also part of cargo weight. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 159 Note: For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your authorized dealer. GVW (Gross Vehicle Weight) – is the Vehicle Curb Weight + cargo + passengers. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 160 The GCW must never exceed the GCWR. Maximum Loaded Trailer Weight – is the highest possible weight of a fully loaded trailer the vehicle can tow. It assumes a vehicle with only 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 161 = 650 lb.). In metric units (635–340 (5 x 68) = 295 kg.) 5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in Step 4. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 162 Front or the Rear Gross Axle Weight Rating specified for your vehicle on the Safety Compliance Certification Label found on the edge of the driver’s door. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 163: Trailer Towing
Rear axle ratio Maximum Maximum GCWR-lb. (kg) trailer weight-lb. (kg) 5.4L 3.73 13000 (5897) 6100 (2766) 5.4L 4.10 14500 (6350) 7600 (3466) 6.8L 3.73 17000 (7711) 10000 (4536) 6.8L 4.30 20000 (9072) 11000 (4988) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 164 3. Attach the trailer to the vehicle and adjust the hitch equalizers so that the front bumper height is within ⁄ ” (13 mm) of the reference point. After proper adjustment, the rear bumper should be no higher than in Step 2. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 165 (25.4 mm) shank diameter. The bumper has a 5,000 lb. (2,270 kg) trailer weight and 500 lb. (227 kg) tongue weight capacity. If it is necessary to relocate the trailer hitch ball position, a frame-mounted trailer hitch must be installed. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 166 P (Park). • Vehicles with trailers should not be parked on a grade. If you must park on a grade, place wheel chocks under the trailer’s wheels. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 167: Recreational Towing
If a distance of 50 miles (80 km) or a speed of 35 mph (56 km) must be exceeded, the drive shaft will have to be removed before the vehicle is towed. Ford recommends the driveshaft be removed/installed only by an authorized dealer. See your authorized dealer for driveshaft removal/installation.
Page 168: Driving
For more information on starting the vehicle, refer to Starting the engine in this chapter. Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 169 1. Make sure all occupants buckle their safety belts. For more information on safety belts and their proper usage, refer to the Seating and Safety Restraints chapter. 2. Make sure the headlamps and electrical accessories are off. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 170 • Turn the key to 4 (ON) without turning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 171 Diesel engine have the plug exposed on the passenger side of the vehicle. To reduce the risk of electrical shock, do not use your heater with ungrounded electrical systems or two-pronged (cheater) adapters. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 172: Brakes
If the light does not illuminate during start up, remains on or flashes, the ABS may be disabled and may need to be serviced. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 173 To set the parking brake, press the parking brake pedal down until the pedal stops. The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated until the parking brake is released. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 174 If the steering wanders or pulls, check for: • an improperly inflated tire • uneven tire wear • loose or worn suspension components 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 175 Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions such as slower speeds and increased stopping distance should be taken when driving a heavily loaded vehicle. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 176: Transmission Operation
If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your authorized dealer as soon as possible. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 177 R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 178 2 (Second) This position allows for second gear only. • Provides engine braking. • Use to start-up on slippery roads. • To return to (Overdrive), move the gearshift lever into the (Overdrive) position. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 179 This position locks the transmission and prevents the rear wheels from turning. To put your vehicle in gear: • Start the engine • Depress the brake pedal • Move the gearshift lever into the desired gear 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 180 D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load conditions, the transmission may downshift, slow the vehicle and control 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 181 Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 182 Certain add-on devices such as large trailer hitches, bike or surfboard racks and any device that may block the normal detection zone of the RSS system may create false beeps. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 183 RSS. If your vehicle sustains damage to the rear bumper/fascia, leaving it misaligned or bent, the sensing zone may be altered causing inaccurate measurement of obstacles or false alarms. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 184 • is operated by a rotary control located on the instrument panel that allows you select 2WD, 4x4 High or 4x4 Low operation. • uses auto-manual hub locks that can be engaged and disengaged automatically based on the 4x4 mode selected. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 185 Note: Some noise may be heard as the 4WD system shifts or engages. This is normal. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 186 4WD system. • You do not need to operate the vehicle in R (Reverse) to disengage your front hubs, but it will eliminate any torque bind and allow the system to immediately disengage. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 187 Driving off-road with truck and utility vehicles 4WD vehicles are specially equipped for driving on sand, snow, mud and rough terrain and have operating characteristics that are somewhat different from conventional vehicles, both on and off the road. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 188 • It often may be less risky to strike small objects, such as highway reflectors, with minor damage to your vehicle rather than attempt a sudden return to the pavement which could cause the vehicle to slide 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 189 Use all available road surface to return the vehicle to a safe direction of travel. • In the event of an emergency stop, avoid skidding the tires and do not attempt any sharp steering wheel movements. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 190 4WD (when you select a 4WD mode), uses all four wheels to power the vehicle. This increases traction, enabling you to drive over terrain and road conditions that a conventional two-wheel drive vehicle cannot. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 191 When driving through water, determine the depth; avoid water higher than the bottom of the hubs (if possible) and proceed slowly. If the ignition system gets wet, the vehicle may stall. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 192 Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
Page 193 Apply the accelerator slowly and steadily when starting from a full stop. Avoid sudden braking as well. Although a 4WD vehicle may accelerate better than a two-wheel drive vehicle in snow and ice, it won’t stop any 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 194 Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).
Page 195 Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Wet brakes do not stop the vehicle as quickly as dry brakes. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 196: Roadside Emergencies
50,000 miles (80,000 km) on Lincoln vehicles. Roadside assistance will cover: • a flat tire change with a good spare (except Ford GT which has a tire inflation kit) • battery jump start • lock-out assistance (key replacement cost is the customer’s responsibility) •...
Page 197: Fuel Pump Shut-Off Switch
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Page 198: Fuses And Relays
Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 199 The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover, turn the panel fasteners counterclockwise. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 200 Battery section of the Maintenance and Specifications chapter. The fuses are coded as follows. Fuse/Relay Fuse Amp Passenger Compartment Fuse Location Rating Panel Description 15A* Adjustable pedals 20A* Power point - floor console 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 201 Brake pressure switch/Speed control 10A* 4-Wheel Anti-Lock Brake System (4WABS) module, Variable Fan Control (VFC) (Diesel engine only) 10A* Airbags 15A* Ignition switch Run feed 10A* EATC module/Front blower relay coil 10A* Customer access 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 202 FICM power (Diesel engine only) 40A** Heated backlight 30A** Fuel heater (Diesel engine only) 30A** Front wiper main 40A** Front blower motor 40A** Auxiliary blower motor 30A** Heated seats 50A** Ignition switch 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 203: Jump Starting
The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes and clothing, if contacted. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 204 Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 205 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 206 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 207 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 208 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 209: Wrecker Towing
If the vehicle is towed by other means or incorrectly, vehicle damage may occur. Ford Motor Company produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle.
Page 210: Customer Assistance
Center at 1-800-392-3673 (FORD). Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the authorized dealer could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealer to help you.
Page 211 If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the authorized dealer could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealer to help you.
Page 212 Customer Assistance In some states (in the U.S.) you must directly notify Ford in writing before pursuing remedies under your state’s warranty laws. Ford is also allowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to the...
Page 213 THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford...
Page 214 • The file number assigned to your application. • The toll-free phone number of the DSB’s independent administrator. Your authorized dealer and a Ford Motor Company representative will then be asked to submit statements. To properly review your case, the Board needs the following information: •...
Page 215 Dearborn, Michigan 48121 UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) For vehicles delivered to authorized Canadian dealers. In those cases where you continue to feel that the efforts by Ford of Canada and the 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 216 United States and Canada, provided by a network of more than 4,600 participating authorized dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this...
Page 217 The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel.
Page 218: Reporting Safety Defects (U.s. Only)
Obtaining a French owner’s guide French Owner’s Guides can be obtained from your authorized dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3. REPORTING SAFETY DEFECTS (U.S. ONLY)
Page 219: Cleaning
Liquid Wax (ZC-53-A), which is available from your authorized dealer, or an equivalent quality product. • Do not allow paint sealant to come in contact with any non-body (low-gloss black) colored trim, such as grained door handles, roof 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 220 • Do not spray a hot engine with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 221 Cleaner (ZC-23), available from your authorized dealer. • The wiper blades can be cleaned with isopropyl (rubbing) alcohol or Motorcraft Premium Windshield Washer Concentrate (ZC-32–A), available from your authorized dealer. This washer fluid contains 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 222 • Remove light stains and soil with Motorcraft Professional Strength Carpet & Upholstery Cleaner (ZC-54). • If grease or tar is present on the material, spot-clean the area first with Motorcraft Spot and Stain Remover (ZC-14). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 223 FORD AND LINCOLN MERCURY CAR CARE PRODUCTS Your Ford or Lincoln Mercury authorized dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs;...
Page 224 Motorcraft Tire Clean and Shine (ZC-28) Motorcraft Triple Clean (U.S. only) (ZC-13) Motorcraft Ultra-Clear Spray Glass Cleaner (ZC-23) Motorcraft Vinyl Cleaner (Canada only) (CXC-93) Motorcraft Vinyl Conditioner (Canada only) (CXC-94) Motorcraft Wheel and Tire Cleaner (ZC-37–A) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 225: Maintenance And Specifications
1. Set the parking brake and shift to P (Park). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 226 2. Go to the front of the vehicle and release the auxiliary latch located under the right center of the hood. Slide the handle to release the auxiliary latch. 3. Lift the hood until the lift cylinders hold it open. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 227: Engine Compartment
3. Transmission fluid dipstick 4. Engine oil dipstick 5. Brake fluid reservoir 6. Underhood relay box 7. Power steering fluid reservoir 8. Air filter assembly 9. Engine coolant reservoir 10. Windshield washer fluid reservoir 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 228: Engine Oil
1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 229 7. Put the oil level indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 230 Approval Committee (ILSAC), comprised of U.S. and Japanese automobile manufacturers. To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C930-A. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 231: Battery
Maintenance and Specifications Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.
Page 232 2. Put the gearshift in P (Park), turn off all accessories and start the engine. 3. Run the engine until it reaches normal operating temperature. 4. Allow the engine to idle for at least one minute. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 233: Engine Coolant
If the concentration of coolant falls below 40% or above 60%, the engine parts could become damaged or not work properly. A 50–50 mixture of coolant and water provides the following: 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 234 When adding coolant, make sure it is a 50/50 mixture of engine coolant and distilled water. Add the mixture to the coolant reservoir, when the engine is cool, until the appropriate fill level is obtained. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 235 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA, OR and NM), VC-7–B (CA, OR and NM), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 236 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 237 Vehicles driven year-round in non-extreme climates should use a 50/50 mixture of engine coolant and distilled water for optimum cooling system and engine protection. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 238 1. Pull off the road as soon as safely possible and turn off the engine. 2. Arrange for the vehicle to be taken to a service facility. 3. If this is not possible, wait a short period for the engine to cool. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 239 Automotive fuels can cause serious injury or death if misused or mishandled. Gasoline may contain benzene, which is a cancer-causing agent. Observe the following guidelines when handling automotive fuel: 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 240 Care should be taken to avoid inhaling excess fumes. The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an ungrounded fuel container. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 241 If the “Service Engine Soon/Check Engine” indicator comes on and stays on after you start the engine, the fuel filler cap may not be properly installed. Turn off the engine, remove the fuel filler cap, align the cap properly and reinstall it. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 242 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 243 Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse effect on powertrain components.
Page 244 • Use a known quality gasoline, preferably a national brand. • Use the same side of the same pump and have the vehicle facing the same direction each time you fill up. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 245 • Sudden or hard accelerations may reduce fuel economy. • Slow down gradually. • Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15% less fuel than traveling at 65 mph [105 km/h]). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 246 • Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain. • Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 247 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 248 Readiness for Inspection/Maintenance (I/M) testing In some localities, it may be a legal requirement to pass an I/M test of the on-board diagnostics system. If your Check engine/Service engine 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 249 2. If the fluid level is low. Add fluid to bring fluid level up to be between the arrows in the FULL COLD range. 3. Start the engine. 4. While the engine idles, turn the steering wheel left and right several times. 5. Turn the engine off. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 250 5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine compartment in this chapter for the location of the dipstick. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 251 DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 252 Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result in damage to internal transmission components. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 253 3. Replace filter with a new authorized Motorcraft filter element. Refer to the Motorcraft part numbers chart in this chapter. 4. Reinstall housing and check transmission fluid level using procedure in this section. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 254 3. Add only enough fluid through the filler opening so that the fluid level is at the bottom of the opening. Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. AIR FILTER Refer to scheduled maintenance information for the appropriate intervals for changing the air filter element.
Page 255: Air Filter(S)
This could cause filter damage and allow unmetered air to enter the engine if not properly seated. 5. Replace the two halves of the air filter housing and secure the clamp. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 256: Part Numbers
PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.
Page 257: Refill Capacities
5W-20 Premium V10 engine (5.7L) change)-Gasoline Synthetic Blend engines Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) Engine oil Refer to your 6.0L Diesel Supplement (includes filter change)-Diesel engine 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 258 Add 236 ml (8 oz.) of Additive Friction Modifier XL—3 or equivalent meeting Ford Specification EST-M2C118-A for complete refill of limited slip axles. Service refill capacities are determined by filling the rear axle to the bottom of the filler hole with the specified lubricant.
Page 259 Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C930-A and the API Certification mark. 2005 Excursion (hdw)
Page 260: Lubricant Specifications
Fluid Engine Motorcraft VC-7-A (U.S., WSS-M97B51-A1 coolant-Gasoline Premium Gold except CA, OR engines Engine Coolant and NM), (yellow-colored) VC-7-B (CA, OR and NM) Engine Refer to your 6.0L Diesel Supplement coolant-Diesel engine 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 261 Long-Life Grease XG-1-K brake linkages and pivots, brake pedal shaft Power steering Motorcraft XT-2-QDX MERCON fluid and MERCON ATF transfer case fluid (if equipped) Automatic Motorcraft XT-2-QDX MERCON transmission MERCON 4R100 (4–speed) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 262 Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of limited slip axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water.
Page 263 79.9 (2029) 79.9 (2029) (3) Overall height 77.4 (1966) 80.4 (2042) (4) Wheelbase 137.0 (3480) 137.0 (3480) (5) Track (Front / Rear) 1734 (68.3) / 1734 (68.3) / 1730 (68.1) 1730 (68.1) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 264 Safety Compliance Certification Label may be located. The Safety Compliance Certification Label is located on the structure by the trailing edge of the driver’s door or the edge of the driver’s door. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 265 7. Assembly plant 8. Production sequence number Engine number The engine number (the last eight numbers of the vehicle identification number) is stamped on the engine block, transmission, frame and transfer case (if equipped). 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 266 You can find a transmission/transaxle code on the Safety Compliance Certification Label . The following table tells you which transmission or transaxle each code represents. Code Description Five-speed automatic, TorqShift Four-speed automatic (4R100) 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 267: Accessories
In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
Page 268: Rear Seat Entertainment System
• Mobile communications systems may harm the operation of your vehicle, particularly if they are not properly designed for automotive use. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 269 • Electrical or electronic accessories or components that are added to the vehicle by the authorized dealer or the owner may adversely affect battery performance and durability. 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 270: Index
....222 interior ........222 traction lok ......175 interior trim ......222 plastic parts ......221 safety belts ......222 washing ........219 Battery ........231 waxing ........219 acid, treating emergencies ..231 wheels ........220 jumping a disabled battery ..203 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 271 The Dispute Settlement recommendations ....230 Board ........213 refill capacities ......257 Utilizing the Mediation/ specifications ....260, 263 Arbitration Program ....215 Exhaust fumes ......172 Daytime running lamps (see Lamps) ........50 Fail safe cooling ......238 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 272 ........222 (see Homelink wireless cluster ........10 control system) ......77 lighting up panel and interior .......51 Gas cap (see Fuel cap) ....241 Gas mileage (see Fuel economy) ....244 Gauges .........13 Jack ..........141 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 273: Message Center
Power door locks ......85 doors ..........85 Power mirrors ......67 Lubricant Power point .........64 specifications .....260, 263 Power steering ......174 Lug nuts ........146 fluid, checking and adding ..249 Luggage rack .......83 fluid, refill capacity ....257 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 274 ........154 Certification Label ....264 safety practices .......153 Seat belts sidewall information ....147 (see Safety restraints) .....108 snow tires and chains ....155 Seats ..........97 spare tire .........141 terminology ......136 child safety seats ....125 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)
Page 275 ....257 Windshield washer fluid and lubricant specifications ..260, 263 wipers ..........60 Turn signal ........52 checking and adding fluid ..228 liftgate reservoir .....228 replacing wiper blades .....61 Wrecker towing ......209 Vehicle dimensions ....263 2005 Excursion (hdw) Owners Guide (post-2002-fmt) USA (fus)

Ford 2005 Excursion Owner's Manual

Introduction

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Tires, Wheels and Loading

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