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2005 F-Super Duty 250-550 Workshop Manual
SECTION 303-01C: Engine — 6.0L Diesel
INSTALLATION
Engine
Printable View (831 KB)
Special Tool(s)
Diesel Engine Lifting Bracket
(D83T-6000-B) 303-D043
Adapter for 303-D043
303-D043-02
Adapter for 303-D043
303-D043-01
Heavy Duty Floor Crane
014-00071
Wrench, Fan Clutch Nut
303-591
Material
Item
SAE 15W-40 Super Duty Motor Oil
XO-15W40-QSD or equivalent
Motorcraft Premium Gold Engine Coolant
VC-7-A (in California, Oregon and New Mexico VC-7-B, in Canada CVC-
7-A)
R-134a Refrigerant
YN-19
High Temperature Nickel Anti-Seize Lubricant
XL-2
Installation
All vehicles
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to
2. Raise the engine high enough to clear the No. 1 crossmember, then position the engine into the vehicle.
Vehicles with automatic transmission
3. Align the torque converter studs with the holes in the engine flywheel, then lower the engine onto the engine mount towers.
Vehicles with manual transmission
4. Lower the engine onto the engine mount towers.
All vehicles
5. Remove the Heavy Duty Floor Crane and the Diesel Engine Lifting Bracket.
Vehicles with automatic transmission
http://www.fordtechservice.dealerconnection.com/pubs/content/~WS5O/~MUS~LEN/20/S5...
Specification
WSS-M2C171-D
WSS-M97B51-
A1
WSH-M17B19-A
ESE-M12A4-A
Section
100-02.
Page 1 of 11
2005 F-Super Duty 250-550 Workshop Manual
Procedure revision date: 04/07/2005
1/4/2010
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Summary of Contents for Ford F-250 Super Duty 2005
- Page 1 2005 F-Super Duty 250-550 Workshop Manual Page 1 of 11 SECTION 303-01C: Engine — 6.0L Diesel 2005 F-Super Duty 250-550 Workshop Manual INSTALLATION Procedure revision date: 04/07/2005 Engine Printable View (831 KB) Special Tool(s) Diesel Engine Lifting Bracket (D83T-6000-B) 303-D043 Adapter for 303-D043 303-D043-02 Adapter for 303-D043...
- Page 2 2005 F-Super Duty 250-550 Workshop Manual Page 2 of 11 6. Remove the transmission jack. 7. Install the transmission-to-engine mounting bolts. 8. Install the new torque converter-to-flywheel retaining nuts. 9. Install the flywheel housing cover. All vehicles 10. NOTE: RH shown, LH similar. Install the LH and RH side engine mount retaining nuts.
- Page 3 2005 F-Super Duty 250-550 Workshop Manual Page 3 of 11 13. Remove the two engine lift adapters. 14. Position the turbocharger outlet pipe. 15. Install the transmission cooler tube bracket and nut. 16. Install the left rear valve cover stud. 17.
- Page 4 2005 F-Super Duty 250-550 Workshop Manual Page 4 of 11 Late build vehicles 18. Connect the exhaust pressure sensor tube fitting to the exhaust manifold and install the exhaust pressure sensor retaining nut. 19. Install the heat shield and bolts. 20.
- Page 5 2005 F-Super Duty 250-550 Workshop Manual Page 5 of 11 23. Position back the block heater and starter wiring. 24. Connect the block heater electrical connector. 25. Connect the starter wiring and install the solenoid cap. 26. Connect the ground strap on the right head and install the bolt. Vehicles with automatic transmission 27.
- Page 6 2005 F-Super Duty 250-550 Workshop Manual Page 6 of 11 Vehicles with A/C 29. Install the A/C compressor and bolts. 30. Remove the cap or plug and install a new O-ring seal. Install the A/C hose and retaining nut. 31. Connect the A/C high-pressure switch and the clutch electrical connectors. All vehicles 32.
- Page 7 2005 F-Super Duty 250-550 Workshop Manual Page 7 of 11 34. NOTE: Only one retainer shown. Connect the wire retainers on the valve cover studs. 35. Connect the ground cable and the ground stud. 36. Install the battery cable bracket and the nut. 37.
- Page 8 2005 F-Super Duty 250-550 Workshop Manual Page 8 of 11 39. NOTE: Only one standoff shown. Install the stator standoffs. 40. Connect the fuel lines and install the clips. For additional information, refer to Section 310-00. 41. Install the lower radiator hose and clamp. 42.
- Page 9 2005 F-Super Duty 250-550 Workshop Manual Page 9 of 11 44. Connect the 12-pin and 8-pin electrical connectors. 45. Connect the powertrain control module (PCM) electrical connector. 46. Connect the LH glow plug electrical connector. 47. Install the battery tray and bolts. 48.
- Page 10 2005 F-Super Duty 250-550 Workshop Manual Page 10 of 11 50. Install the upper radiator support and bolts. 51. NOTE: Cover position back for clarity. Connect the body feed cable and install the retaining nut. 52. Install the transmission oil cooler. 53.
- Page 11 2005 F-Super Duty 250-550 Workshop Manual Page 11 of 11 55. Position back the power steering cooler tubes and install the tubes in the retaining clip. 56. NOTE: Remove the caps or plugs as needed. Connect the power steering hoses and tighten the clamps. 57.