Ford 2005 Econoline Supplement Manual

Ford econoline

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Owner's manual (248 pages)

Owner's manual (249 pages)

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Page 2: Introduction
This information cannot be erased and will stay in the system’s memory even if the modification is removed. The Information can be retrieved by Ford Motor Company, Ford of Canada, and service and repair facilities when servicing your vehicle.
Page 3 Introduction Guidelines. Using a Ford vehicle without the Ford ambulance preparation package to produce an ambulance voids the Ford warranty and could result in elevated underbody temperatures, fuel overpressurization and the risk of fuel expulsion and fires. To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate on the driver’s side door pillar.
Page 4 ON position, then determines how long the glow plugs will be on according to the EOT and BARO sensors. The required time for the glow plugs to be energized decreases as the engine oil temperature and barometric pressure increase. 2005 Econoline (eco) Supplement USA (fus)
Page 5 3,600 rpm. Maximum engine governed speed is 4,000 rpm depending on engine load. Excessive rpm can only be achieved by manually downshifting at too high of a vehicle speed. Operating the engine beyond the governed speed can cause severe engine damage. 2005 Econoline (eco) Supplement USA (fus)
Page 6: Instrumentation
Instrumentation E-SERIES EXCURSION RPMX1000 SELECT KM/H RESET HAUL P R N 3 2 1 DIESEL FUEL ONLY F-SUPER DUTY CLUSTER (EXCEPT HARLEY-DAVIDSON) 2005 Econoline (eco) Supplement USA (fus)
Page 7 The WATER IN FUEL light will illuminate when the ignition is turned to START (as part of the light function check) and when the FCM/HFCM has a significant quantity of water in it. Type A 2005 Econoline (eco) Supplement USA (fus)
Page 8 The condition should be verified by inspecting the underhood air filter restriction gauge; the warning light is only a secondary indicator. Always use the underhood air filter restriction gauge to determine when the air filter element needs to be changed. 2005 Econoline (eco) Supplement USA (fus)
Page 9 Tow/Haul feature has been selected. Refer to the Driving chapter for transmission function and operation. If the light flashes steadily or does not illuminate, have the transmission serviced soon, or damage may occur. 2005 Econoline (eco) Supplement USA (fus)
Page 10 Always use the underhood air filter restriction gauge to determine when the air filter element needs to be changed. The warning light on the instrument cluster should not be used exclusively for determining when the air filter element needs changing. 2005 Econoline (eco) Supplement USA (fus)
Page 11 Refer to the Engine air filter warning light in this chapter of the supplement. Engine boost gauge (if equipped) Indicates the amount of pressure in the engine. Driving with your pointer continuously at the high end of the scale may damage the engine. 2005 Econoline (eco) Supplement USA (fus)
Page 12: Driving
(see air cleaner decal). Such fluid could cause immediate explosive damage to the engine and possible personal injury. Note: Do not add gasoline, gasohol or alcohol to diesel fuel. This practice creates a serious fire hazard and causes engine performance problems. 2005 Econoline (eco) Supplement USA (fus)
Page 13 For best results in cold weather, use Number 1–D diesel fuel or “winterized” Number 2–D diesel fuel which has an additive to minimize wax formation. 2005 Econoline (eco) Supplement USA (fus)
Page 14 Consult your dealer for service immediately. Engine block heater (if equipped) Refer to the Driving chapter in the Owner’s Guide. 2005 Econoline (eco) Supplement USA (fus)
Page 15 E-350 Extended Van (9400 GVWR) 6.0L 3.55 16000 (7257) 9500 (4309) 6.0L 4.10 20000 (9072) 10000 (4536) E-350 Extended Van (Crew) (9400 GVWR) 6.0L 3.55 16000 (7257) 9300 (4218) 6.0L 4.10 20000 (9072) 10000 (4536) 2005 Econoline (eco) Supplement USA (fus)
Page 16 E-350 Cutaway 176” wheelbase, dual rear wheel) (11500 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) E-450 Cutaway 158” wheelbase) (14050 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) E-350 Cutaway 176” wheelbase) (14050 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) 2005 Econoline (eco) Supplement USA (fus)
Page 17 6.0L* 4.88 28000 (12701) 30000 (13608) F–550 6.0L 4.30/4.88 26000 (11793) 26000 (11793) 6.0L* 4.88 28000 (12701) 33000 (14969) *With high capacity trailer tow package, see rear axle label to identify actual vehicle content. 2005 Econoline (eco) Supplement USA (fus)
Page 18 12500 (5670) 1250 (567) receiver distributing Towing trailers beyond the maximum tongue weight exceeds the limit of the towing system and could result in vehicle structural damage, loss of vehicle control and personal injury. 2005 Econoline (eco) Supplement USA (fus)
Page 19: Roadside Emergencies
Note: This vehicle has two frame-mounted batteries located on the passenger side frame rail, behind the front passenger door. A battery positive (+) jumper stud is located on the frame rail behind the rear most battery box. 2005 Econoline (eco) Supplement USA (fus)
Page 20 1. Connect the positive (+) jumper cable to the positive (+) jumper stud located on the passenger side frame rail of the disabled vehicle. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2005 Econoline (eco) Supplement USA (fus)
Page 21 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 2005 Econoline (eco) Supplement USA (fus)
Page 22 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. 2005 Econoline (eco) Supplement USA (fus)
Page 23 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2005 Econoline (eco) Supplement USA (fus)
Page 24 Reinstall the cap onto the jumper stud. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2005 Econoline (eco) Supplement USA (fus)
Page 25: Cleaning
• Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. • Cover the highlighted areas to prevent water damage when cleaning the engine. • F–Super Duty and Excursion 2005 Econoline (eco) Supplement USA (fus)
Page 26 Cleaning • E–Series 2005 Econoline (eco) Supplement USA (fus)
Page 27: Maintenance And Specifications
5. Power steering fluid reservoir 6. Brake fluid reservoir 7. Engine coolant reservoir 8. Air filter assembly The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 2005 Econoline (eco) Supplement USA (fus)
Page 28 6. Brake fluid reservoir 7. Clutch fluid reservoir (if equipped) 8. Underhood relay box 9. Battery (dual batteries shown) 10. Power steering fluid reservoir 11. Air filter assembly 12. Engine oil dipstick 13. Windshield washer fluid reservoir 2005 Econoline (eco) Supplement USA (fus)
Page 29 Use only recommended fuel, lubricants, fluids and service parts conforming to Ford specifications. Motorcraft parts are designed and built for best performance in your vehicle. FUEL REQUIREMENTS Choosing the right fuel The engine is designed to use low sulfur number 1–D or 2–D Diesel fuel...
Page 30 This truck is equipped with a fuel fill pipe which is able to accept fuel up to 20 gallons per minute from an 1 1/8 inch fuel dispensing nozzle. Pumping fuel at greater flow rates may result in premature nozzle shut-off or spitback. 2005 Econoline (eco) Supplement USA (fus)
Page 31 IN FUEL light will come on when approximately 0.2 pints (100 cc) of water accumulates in the module. Replace the fuel filters with Ford Part No. FD–4604. This part number includes filters and seals for both the engine-mounted and frame-mounted filters.
Page 32 4. Verify that the drain valve is closed and latched, then remove the container from under the vehicle. 5. Restart the engine and check WATER IN FUEL indicator light; it should not be illuminated. If it continues to illuminate, have the fuel system checked and repaired. 2005 Econoline (eco) Supplement USA (fus)
Page 33 1. Remove the fuel filter cap by turning counterclockwise. 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - FCM filter (E-Series) 1. Remove the fuel filter cap by turning counterclockwise. 2005 Econoline (eco) Supplement USA (fus)
Page 34 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - Engine-mounted fuel filter • F-Super Duty/Excursion • E-Series 1. Remove the fuel filter cap by turning counterclockwise. 2005 Econoline (eco) Supplement USA (fus)
Page 35 The engine will not run properly if the fuel filter is not installed in housing. 1. Install the new fuel filter and cap seal (from Ford Part No. FD–4604) into the fuel filter housing. 2. Tighten cap onto fuel filter housing slowly, allowing fuel to soak into the fuel filter element.
Page 36 Engine oils with improved fuel economy properties (energy conserving) are currently available. If you use an energy conserving oil, be sure it meets the recommended Ford Specification, API service categories and SAE viscosity grades listed in the Lubricant and Maintenance Materials Specifications chart.
Page 37 See the following section Engine lubrication for severe service operation for all severe duty restrictions. Use Ford Engine Oil Filter Part No. 3C3Z-6731–AA (FL–2016) or equivalent. These filters protect your engine by filtering harmful, abrasive or sludge particles. The FL–2016 filters particles significantly smaller than most available “will-fit”...
Page 38 • Change engine oil and filter every 5,000 miles (8,000 km). • Use Motorcraft oil or an equivalent oil conforming to Ford Specification WSS-M2C171–D or API categories CI-4, CI–4/SL, CI-4 PLUS or DHD-1. If CI-4 oil is not available, CH-4 is acceptable.
Page 39 4. Disconnect the three latches and remove the air cleaner cover 5. Remove the air cleaner element. 6. To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Release and flip the toggle clamps back. 2005 Econoline (eco) Supplement USA (fus)
Page 40 Front cover tabs must be disengaged from the slots before pulling it or damage to the air cleaner element will occur. 2005 Econoline (eco) Supplement USA (fus)
Page 41: Engine Coolant
• Boiling protection up to 265°F (129°C). • Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly. When the engine is cold, check the level of the engine coolant in the reservoir. 2005 Econoline (eco) Supplement USA (fus)
Page 42 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA, OR and NM), VC-7–B (CA, OR and NM), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 43 “COLD FILL RANGE” or the “FULL COLD” level on the reservoir. If you removed the radiator cap in an overflow system, fill the radiator until the coolant is visible and radiator is almost full. 2005 Econoline (eco) Supplement USA (fus)
Page 44 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 45 On vehicles with no original equipment floor covering insulation, do not carry passengers in a manner that permits prolonged skin contact with the metal floor. Provide adequate insulation. 2005 Econoline (eco) Supplement USA (fus)
Page 46 • contaminated fuel. • air in the fuel system, due to loose connections. • an open or pinched sensor hose. • low engine oil level. • wrong fuel or oil viscosity for climactic conditions. 2005 Econoline (eco) Supplement USA (fus)
Page 47 • For vehicles with manual transmissions, the clutch pedal must be fully depressed in order for the starter to operate. • For vehicles with automatic transmissions, the gearshift lever must be in P (Park) or N (Neutral) in order for the starter to operate. 2005 Econoline (eco) Supplement USA (fus)
Page 48 • Slipping or missing drive belt. • Plugged or very dirty air cleaner element. If fuses burn out Burned-out or blown fuses usually indicate an electrical short-circuit, although a fuse may occasionally burn out from vibration. Insert a second 2005 Econoline (eco) Supplement USA (fus)
Page 49 Refer to your Owner’s Guide Includes heater and 5.0 quarts (4.7L) in coolant recovery. Includes 1 quart (1.0L) in engine oil filter. Use Motorcraft MERCON ATF, Motorcraft part number XT-2–QDX, meeting Ford specification MERCON . 2005 Econoline (eco) Supplement USA (fus)
Page 50 VC-7-B (CA, OR (yellow-colored) and NM) Manual Motorcraft XT-2–QDX MERCON Transmission MERCON ATF Automatic Refer to Owner’s Guide transmission Refer to the engine oil specification chart located under Engine oil specifications in this chapter. 2005 Econoline (eco) Supplement USA (fus)
Page 51: Scheduled Maintenance Information
Your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Quality Care Center has factory trained technicians who can perform the required maintenance using genuine Ford parts. They are committed to meeting your service needs and to assuring your continuing satisfaction.
Page 52 Lincoln Mercury dealership for all your vehicle’s needs. Get the most from your service and maintenance visits There are a lot of reasons why your Ford and Lincoln Mercury dealership is a great way to help keep your vehicle running great.
Page 53 With factory-trained technicians, and one-stop service from routine maintenance like oil changes and tire rotations to repairs like brake service, check out the value your Ford and Lincoln Mercury dealers can offer. WHICH MAINTENANCE SCHEDULE SHOULD YOU FOLLOW?
Page 54 In order to keep your vehicle running right, it is important that you have the systems on your vehicle checked regularly. This can help identify any potential issue before there are any problems. Ford Motor Company suggests the following multi-point inspection to be performed at every scheduled maintenance as the way to ensure your vehicle keeps running right.
Page 55: Normal Scheduled Maintenance And Log
Additional information available on the Web To learn more about the importance of routine and dealer-performed maintenance on your vehicle, please visit the Ford Customer Service website. You’ll also find important warranty information, customer assistance, technical expertise, frequently asked questions and much more.
Page 56 • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. 2005 Econoline (eco) Supplement USA (fus)
Page 57 • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system • Inspect exhaust system and heat shields • Check wheels for end play and noise • Inspect and lubricate 4x4 front axle u-joints 2005 Econoline (eco) Supplement USA (fus)
Page 58 • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. • Inspect exhaust system and heat shields • Check wheels for end play and noise 2005 Econoline (eco) Supplement USA (fus)
Page 59 • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. • Inspect exhaust system and heat shields • Check wheels for end play and noise • Inspect and lubricate 4x4 front axle u-joints 2005 Econoline (eco) Supplement USA (fus)
Page 60 • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. • Inspect exhaust system and heat shields • Check wheels for end play and noise • Inspect and lubricate 4x4 front axle u-joints 2005 Econoline (eco) Supplement USA (fus)
Page 61 • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. • Inspect exhaust system and heat shields • Check wheels for end play and noise 2005 Econoline (eco) Supplement USA (fus)
Page 62 • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints • Inspect engine cooling system and hoses • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. 2005 Econoline (eco) Supplement USA (fus)
Page 63 • Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. • Inspect exhaust system and heat shields • Check wheels for end play and noise • Inspect and lubricate 4x4 front axle u-joints 2005 Econoline (eco) Supplement USA (fus)
Page 64 • Perform multi-point inspection (recommended) • Inspect tires for wear and rotate • Inspect air filter restriction gauge, replace filter as required • Inspect and lubricate steering linkage, ball joints, suspension, driveshaft and u-joints 2005 Econoline (eco) Supplement USA (fus)
Page 65: Exceptions
Normal vehicle axle maintenance Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in water.
Page 66: Special Operating Conditions And Log
4x2 ball joints and steering idler arms 30,000 miles (48,000 km) and 90,000 miles (144,000 km): Lubricate 4x2 wheel bearings. Replace wheel bearing grease seal. Every 60,000 miles (96,000 km): Change transfer case fluid 2005 Econoline (eco) Supplement USA (fus)
Page 67 Every 15,000 miles (24,000 km): Lubricate 4x4 front hub needle bearings (Excursion only) Every 50,000 miles (80,000 km): Check front axle lubricant (4x4 only) Every 50,000 miles (80,000 km): Change rear axle lubricant (E–450, F–450 and F–550 only) 2005 Econoline (eco) Supplement USA (fus)
Page 68 See corresponding mileage in maintenance schedule for services performed. Date: Dealer’s Stamp: Odometer reading: R.O.# See corresponding mileage in maintenance schedule for services performed. Date: Dealer’s Stamp: Odometer reading: R.O.# See corresponding mileage in maintenance schedule for services performed. 2005 Econoline (eco) Supplement USA (fus)
Page 69 See corresponding mileage in maintenance schedule for services performed. Date: Dealer’s Stamp: Odometer reading: R.O.# See corresponding mileage in maintenance schedule for services performed. Date: Dealer’s Stamp: Odometer reading: R.O.# See corresponding mileage in maintenance schedule for services performed. 2005 Econoline (eco) Supplement USA (fus)
Page 70: Motorcraft Premium Gold Coolant Change Record
MAINTENANCE AND SERVICE RECORD See an authorized dealer This section of the guide is designed to allow your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Auto Care service center or other qualified service technician to record that the recommended service was completed at the appropriate mileage intervals.
Page 71 Next change due at this mileage => Today’s date goes here => Add 3 years + 00 / 00 / 03 Date of next change => P & A CODE whichever comes first R.O.# 2005 Econoline (eco) Supplement USA (fus)

Ford 2005 Econoline Supplement Manual

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