Berco 700527-2 Owner's Manual

Subframe with electric lift & drive mechanism for cub cadet ltx, sltx & gtx toro 2010 lx & gt & 2010 mtd 900 series

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Subframe with Electric Lift & Drive Mechanism
TORO 2010 LX & GT & 2010 MTD 900 SERIES
READ & FOLLOW ALL SAFETY RULES & INSTRUCTIONS BEFORE
106218_EN
BERCO
CUB CADET LTX, SLTX & GTX
* ASSEMBLY
* OPERATION
CAUTION:
OPERATING YOUR EQUIPMENT
OWNER'S MANUAL
700527-2 Subframe with Winch
700528-1 Compact Drive Mechanism
700529-1 Northeast Drive Mechanism
for
* REPAIR PARTS
* MAINTENANCE
*106218*
1

Model Number

L-08

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Summary of Contents for Berco 700527-2

  • Page 1: Model Number

    OWNER’S MANUAL Model Number 700527-2 Subframe with Winch 700528-1 Compact Drive Mechanism 700529-1 Northeast Drive Mechanism BERCO Subframe with Electric Lift & Drive Mechanism CUB CADET LTX, SLTX & GTX TORO 2010 LX & GT & 2010 MTD 900 SERIES...
  • Page 2: Limited Warranty

    Instructions for Obtaining Warranty Services: Contact dealer where equipment was purchased or any other BERCO service dealer to arrange service at their dealership. To locate a dealer convenient to you, access our website at www.bercomac.com. Don't forget to bring your proof of purchase (sales receipt) to the BERCOMAC dealer.
  • Page 3: Table Of Contents

    Verify Tire Pressure ..........................DISMOUNTING & STORAGE Dismounting ............................. Storage ..............................TROUBLE SHOOTING ............................PARTS BREAKDOWN AND PARTS LIST Compact Drive Mechanism 700528-1 ....................Northeast Drive Mechanism 700529-1 ....................Subframe 700527-2 ..........................Winch 106125 ............................TORQUE SPECIFICATION TABLE ........................ATTACHMENTS ..............................
  • Page 4: Introduction

    INTRODUCTION TO THE PURCHASER This new accessory was carefully designed to give years of dependable service. This manual has been provided to assist in the safe operation and servicing of your attachment. NOTE: All photographs and illustrations in the manual may not necessarily depict the actual models or attachment, but are intended for reference only and are based on the latest product information available at the time of publication.
  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS Careful operation is your best insurance against an accident. Read this section carefully before operating the vehicle and accessory. This accessory is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. All operators, no matter how experienced they may be, should read this and other manuals related to the vehicle and accessory before operating.
  • Page 6 SAFETY PRECAUTIONS OPERATION: MAINTENANCE AND STORAGE Do not put hands or feet near, under or inside rotating parts. When cleaning, repairing or inspecting the vehicle and accessory, make certain that all moving parts Exercise extreme caution when operating on or have stopped.
  • Page 7: Safety Decals

    SAFETY DECALS REPLACE IF DECALS ARE DAMAGED SEE PARTS BREAKDOWN FOR DECAL LOCATION DECAL #105133 Failure to observe these instructions could lead to severe injury or death. To avoid injury to hands or fingers: -Always keep hands clear of rope hook loop, ,hook and fairlead opening during installation , operation and when spooling in or out.
  • Page 8: Assembly

    IMPORTANT: TORQUE ALL BOLTS ACCORDING TO TORQUE SPECIFICATION TABLE WHEN STATED: TIGHTEN FIRMLY. THE WINCH KIT IS TO BE USED ONLY TO LIFT BERCO ACCESSORIES, ANY OTHER USE MAY CAUSE DAMAGE TO THE VEHICLE. This subframe may be used to install different attachments (see attachments page). Once installed, it may remain permanently on your vehicle.
  • Page 9 ASSEMBLY For the 42’’ mower deck only: Remove the mower deck stopper and keep in safe place. NOTE: Remove tractor bolt (A) from under the foot rest pad as shown. Remove tractor bolt (B) from underneath the foot rest. Keep the bolts in a safe place for future installation. Install handle support (item 4).
  • Page 10 ASSEMBLY NOTE 2: If your tractor has the muffler coming out the front as shown in the drawing, please install the heat shield as shown below. If the muffler come out in another position, you do not need the heat shield. Install the female hitch (item 1) # Item Description...
  • Page 11 ASSEMBLY NOTE: Lift the front part of foot rest to remove tractor bolt (item 1). Install the cab support (item 5). # Item Description Action Tractor bolt Remove from tractor. Carriage bolt Insert as shown. 5/16’’n.c. x 1 1/2’’ Flat washer Install as shown on bolt.
  • Page 12: Step 2: Installation The Winch Control Switch

    ASSEMBLY STEP 2: INSTALLATION OF THE WINCH CONTROL SWITCH Install the relay (item 1). Description Action Item Relay Install in an appropriate area. Metal screw Secure relay in place. #12 x 3/4’’ (qty 4) Nylon tie wrap 8’’ See * (qty 4) *If necessary use the nylon tie wraps to secure the Install the relay...
  • Page 13 ASSEMBLY CONNECTING THE WIRES NOTE: The posts on the relay are identified by numbers. (1-2-3-4). Install the wires from the winch on the posts of the relay. Red wire (+) on post #3. Black wire (-) on post #4. Connect the red wire from the winch (limit switch) with the green wire from the relay.
  • Page 14 ASSEMBLY CAUTION FOR YOUR SECURITY: Read and follow the safety precautions for the battery in the vehicle’s manual. CONNECT THE WIRES ON THE BATTERY: Connect the wires from the relay to the vehicle’s battery. The red wire (+) on the positive post of the battery (item 1).
  • Page 15: Step 3: Drive Mechanism Installation

    ASSEMBLY STEP 3: WARNING DRIVE MECHANISM INSTALLATION: TO PREVENT INJURIES: NOTE: You must remove mower deck to install Stop the motor. the drive mechanism. Apply parking brake. Remove the ignition key. Install the drive mechanism (item 1). Disconnect the wire from the spark plug(s) and # Item Description Action...
  • Page 16 ASSEMBLY For tractors with Manual Clutch activated by a cable: Install the tractor’s manual clutch cable . * Remove the spring. # Item Description Action Spring from the clutch Install as shown in cable the hole on the tension pulley. Clutch cable Insert in the slot on the adjustment rod.
  • Page 17 ASSEMBLY VERIFICATION OF THE BELT AND PULLEY ALIGNMENT: WARNING TO PREVENT INJURIES: do this verification when the engine of the vehicle is not running. If applicable, you can remove or add a flat washer (item 1) on the tension pulley (item 2) for a better adjustment.
  • Page 18: Operation & Maintenance

    To prolong the life span of the winch, make sure the attachment quickly snap mount switch works well. IMPORTANT: BELT REPLACEMENT THE WINCH KIT IS TO BE USED ONLY TO LIFT BERCO ACCESSORIES, ANY OTHER USE MAY Belt for the accessories: CAUSE DAMAGE TO THE VEHICLE. ATTACHMENT OWNER'S MANUAL...
  • Page 19: Troubleshooting

    TROUBLESHOOTING * Please refer to parts breakdown section for parts identification. PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Winch runs backwards. Winch wires reversed. Recheck wiring. Switch wires reversed. Recheck wiring. Switch installed incorrectly. Check switch installation. Battery wires reversed. Recheck wiring. Winch cable is not winded up from Wind winch cable from underneath.
  • Page 20: Compact Drive Mechanism 700528-1

    PARTS BREAKDOWN COMPACT DRIVE MECHANISM 700528-1...
  • Page 21 PARTS LIST COMPACT DRIVE MECHANISM 700528-1 Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Drive frame Châssis d'entraînement 105505 Double pulley inc. 102736 & 102782 Poulie double inc. 102736 & 102782 102692 Adjustment rod Tige d'ajustement 104841 Belt guide Guide-courroie...
  • Page 22: Northeast Drive Mechanism 700529-1

    PARTS BREAKDOWN NORTHEAST DRIVE MECHANISM 700529-1...
  • Page 23 PARTS LIST NORTHEAST DRIVE MECHANISM 700529-1 Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Drive frame Châssis d'entraînement 105505 Adjustment rod Tige d'ajustement 104841 Belt guide Guide-courroie 104043 Ball bearing Roulement à billes 102736 Double pulley inc. 102736 & 103035 Poulie double inc.
  • Page 24: Subframe 700527-2

    PARTS BREAKDOWN SUBFRAME 700527-2...
  • Page 25: Parts List

    PARTS LIST SUBFRAME 700527-2 Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Left support Support gauche 105511 Right support Support droit 105512 Left support Support gauche 105837 Right support Support droit 105838 Cab support Support de cabine...
  • Page 26 PARTS LIST SUBFRAME 700527-2 Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Winch control switch Commutateur de contrôle du treuil 106090 Reflector (Pack of 2) Réflecteur (Ensemble de 2) 106108 Carriage bolt 5/16" n.c. x 1 1/2" GR5 Boulon à...
  • Page 27: Winch 106125

    PARTS BREAKDOWN WINCH 106125 PARTS LIST WINCH 106125 Ref. Qty. Part # English description Description française Réf. Qté. Pièce # Reduction box Boîte de réduction 105237 Planetary gear Engrenage planétaire 105241 Inner gear Engrenage intérieur 105239 Drum support bushing Coussinet du support de tambour 105242 Drum support plate Plaque de support du tambour...
  • Page 28: Torque Specification Table

    TORQUE SPECIFICATION TABLE GENERAL TORQUE SPECIFICATION TABLE USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads.
  • Page 29: Attachments

    ATTACHMENTS ATTACHMENTS ROTARY TILLER #700312 SOUFFLEUSE 700465 40" Mounts to the rear of lawn, yard & BLADE #700463 700474 44" garden tractors 14 to 25 HP. Comes 700478 48" complete with drive & manual lift Mounts on the same subframe as the Mounts on the same subframe as the mechanisms &...
  • Page 30 NOTES _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________...
  • Page 31 NOTES _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ _____________________________________________________________________________________________...
  • Page 32 WHEN PERFORMANCE & DEPENDABILITY ARE NON NEGOTIABLE ! Ber comac Limitée 92, For t in Nor t h, Adstock, Quebec, Canada, G0N 1S0 WWW.BERCOMAC.COM PRINTED IN CANADA (ORIGINAL NOTICE)

This manual is also suitable for:

700528-1700529-1

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