Tripp Lite SmartOnline SU80K Owner's Manual
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Tripp Lite SmartOnline SU80K Owner's Manual

Tripp Lite SmartOnline SU80K Owner's Manual

3-phase ups system
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Owner's Manual
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SmartOnline
3-Phase UPS System
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Model: SU80K
Input/Output: 120/208V AC, 50/60 Hz, 3Ø, 4-wire + ground
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Not suitable for mobile applications.
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1111 W. 35th Street, Chicago, IL 60609 USA
www.tripplite.com/support
Copyright © 2010 Tripp Lite. All trademarks are the sole property of their respective owners.
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Summary of Contents for Tripp Lite SmartOnline SU80K

  • Page 1 Model: SU80K Input/Output: 120/208V AC, 50/60 Hz, 3Ø, 4-wire + ground Not suitable for mobile applications. 1111 W. 35th Street, Chicago, IL 60609 USA www.tripplite.com/support Copyright © 2010 Tripp Lite. All trademarks are the sole property of their respective owners.

  • Page 2: Table Of Contents

    Table of Contents Introduction Display and Configuration Control Panel Diagram Important Safety Instructions Display Hierarchy Control Panel Features Default Display Front and Rear Panel Features 9-3-1 Status Display Main Menu Cabinet Installation UPS Setup Preparation 9-5-1 Bypass Setup Unpacking 9-5-2 Output Setup Placement 9-5-3 Battery Setup Wiring...

  • Page 3: Introduction

    1 – Introduction Tripp Lite’s SmartOnline 3-Phase UPS Systems are ideal for backing up and protecting data centers, telecommunications (VoIP), networks, industrial facilities, security/emergency systems and more. Advanced Features: • True on-line double conversion with superior IGBT inverter technology •...

  • Page 4: Important Safety Instructions

    2 – Important Safety Instructions SAVE THESE INSTRUCTIONS All sections of this manual contains instructions and warnings that should be followed during the installation and operation of the UPS systems described in this manual. Read all instructions thoroughly before attempting to move, install or operate the UPS systems described in this manual.
  • Page 5 Use tools with insulated handles. Do not open the batteries. Do not short or bridge the battery terminals with any object. • Replace batteries with equivalent batteries available from Tripp Lite. Do not operate the UPS system without batteries. •...

  • Page 6: Control Panel Features

    3 – Control Panel Features • “NORMAL” LED: This green light illuminates to indicate that the UPS system is in online (normal) mode. The primary AC input supply is present and within standard operating parameters. • “BATTERY” LED: This amber light illuminates when the UPS system is in battery backup mode, discharging the batteries to provide power to connected equipment.

  • Page 7: Front And Rear Panel Features

    4 – Front and Rear Panel Features SU80K shown (front) Note: Individual models may vary from diagrams. Unit shown with front bezels removed. • Control Panel: Section 3 – Control Panel Features The control panel allows the operator to monitor and control the UPS system. See more information.
  • Page 8 • Accessory Slot: Remove the cover panel to install a Tripp Lite SNMPWEBCARD accessory. The SNMPWEBCARD accessory provides an Ethernet interface for the UPS system and enables remote monitoring and control via SNMP, Web browser or telnet. Visit www.tripplite.com for more information about the SNMPWEBCARD accessory.

  • Page 9: Cabinet Installation

    Inspect the shipping container(s) for visible damage. If you determine that the unit has been damaged during shipping, contact Tripp Lite for assistance. Do not attempt to use the UPS system if it has been damaged or mishandled. Confirm that the shipping container is upright and use a screwdriver to remove its top panel, front panel and back panel.

  • Page 10: Placement

    5 – Cabinet Installation (continued) 5-3 Placement • Use the casters to move the UPS system for a short distance over a level, smooth, stable surface. Do not attempt to use the casters to move the UPS system over longer distances. The UPS system should be moved close to its final installation location inside its shipping container before it is unpacked from the shipping container.

  • Page 11: Wiring

    6 – Wiring DANGER! LETHAL HIGH VOLTAGE HAZARD! All wiring should be performed by a qualified electrician, in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may damage the UPS system severely and cause serious personal injury and Section 2 –...

  • Page 12: Ups System Terminal Block Diagram

    6-3 UPS System Terminal Block Diagram Input Output External Battery Connection Grounding Terminals 6-4 External Battery Cabinet Wiring Diagrams External Battery Cabinet Breaker Switch – – SU80K and BP480V40C shown for illustration only; consult the battery cabinet’s documentation for exact specifications...

  • Page 13: Electrical And Cable Data

    6-5 Electrical and Cable Data Input and Output Input and Output Battery Circuit Battery Model Input/Output Breaker Size Cable Size Breaker/Fuse Size Cable Size SU80K 120/208V AC, 3Ø, 300A 4/0 AWG 125A 1 AWG 4-wire + ground 160A 2/0 AWG 250A 2/0 AWG...

  • Page 14: External Battery Cabinet Wiring

    Warning: External battery cabinets vary. Read the external battery cabinet’s documentation before attempting to connect it to the UPS system. Use only external battery cabinets that have been approved by Tripp Lite. Note: An external battery cabinet is required. Contact Tripp Lite for external battery cabinet ordering information. •...

  • Page 15: Ac Input/Output Wiring (Single Ups)

    6 – Wiring (continued) 6-7 AC Input/Output Wiring (Single UPS) • After de-energizing all input and output (AC and DC) of the UPS system, remove the terminal block cover from the UPS system. • If you did not connect the ground cable in Section 6-6, connect the UPS system’s grounding terminal...

  • Page 16: Ac Input/Output Wiring (Parallel Ups – Single Input)

    6 – Wiring (continued) 6-8 AC Input/Output Wiring (Parallel UPS – Single Input) Parallel Configuration Warnings: AC I/P • The total input cable length must be equal to the total output cable length in order to prevent unbalanced load sharing between two UPS systems under reserve mode (i.e.

  • Page 17: Operating Modes

    7 – Operating Modes This section provides a basic description of the UPS system’s operating modes. For more information about switching between operating modes, refer to Section 8 – Start-Up, Shutdown and Bypass. 7-1 Online (Normal) Mode (Single UPS) In online (normal) mode, the UPS system’s rectifier converts incoming AC utility power to DC power that charges the batteries and supplies the inverter.

  • Page 18: Online Mode (Parallel Ups)

    7 – Operating Modes (continued) 7-5 Online Mode (Parallel UPS) Parallel redundancy (1+1) provides UPS system redundancy or increased total capacity. Under parallel redundancy, the total load is shared by two UPS systems. If one of the UPS systems malfunctions, the total connected equipment load is supported by the remaining UPS system.

  • Page 19: Manual Bypass Mode (Parallel Ups)

    7 – Operating Modes (continued) 7-8 Manual Bypass Mode (Parallel UPS) Similar to manual bypass mode for a single UPS system (Section 7-4), except with parallel (1+1) UPS systems. Note: Both UPS systems must be switched into manual bypass mode. MAIN XFMR XFMR...

  • Page 20: Start-Up, Shutdown And Bypass

    8 – Start-Up, Shutdown and Bypass 8-1 Control Panel and Breaker Diagrams • “NORMAL” LED • “BATTERY” LED • “BYPASS” LED • “FAULT” LED • LCD Status Screen • “ESC” (Escape) Button • Scroll Buttons ( Control Panel • Enter Button ( •...

  • Page 21: Battery Start-Up Procedure (Single Ups)

    8 – Start-Up, Shutdown and Bypass (continued) 8-3 Normal Start-Up Procedure (Single UPS) (continued) • Switch on the bypass input circuit breaker switch then output circuit breaker switch . After a brief initialization process, the LCD screen will show “ON AUTO BYPASS”, the “BYPASS” LED will illuminate and UPS system output will be supplied by the bypass power source.

  • Page 22: Manual Bypass Procedure (Single Ups)

    8 – Start-Up, Shutdown and Bypass (continued) 8-5 Manual Bypass Procedure (Single UPS) Warning: Placing the UPS system in manual bypass will disable the inverter and power all loads from the manual bypass source, but the UPS system will still be energized. Before performing maintenance or repair on the UPS system, shut down and de-energize the UPS system completely by following the steps in Section 8-6.

  • Page 23: Preliminary Checklist (Parallel Ups)

    8 – Start-Up, Shutdown and Bypass (continued) 8-6 Shutdown Procedure (Single UPS) (continued) Note: If the UPS system remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge. The UPS system should be turned on and the batteries should be recharged at least one uninterrupted 24-hour period every 3 months.

  • Page 24: Start-Up Procedure (Parallel Ups)

    8 – Start-Up, Shutdown and Bypass (continued) 8-8 Start-Up Procedure (Parallel UPS) configuration cable • Connect the parallel to the DB9 parallel redundancy port of each UPS system. Note: Before starting up parallel UPS systems, ensure the "Parallel ID" is different for each UPS and that the parallel group is set.

  • Page 25: Shutdown Procedure (Parallel Ups)

    8 – Start-Up, Shutdown and Bypass (continued) 8-9 Shutdown Procedure (Parallel UPS) Warning: The UPS system shutdown procedure will eliminate the AC power output for all loads. Before shutdown, confirm that all loads are turned off or place the UPS systems in manual bypass mode to keep loads powered by the bypass power source. •...

  • Page 26: Manual Bypass Procedure (Parallel Ups)

    8 – Start-Up, Shutdown and Bypass (continued) 8-10 Manual Bypass Procedure (Parallel UPS) Warning: When the UPS system is in manual bypass, the inverter shuts down. Connected equipment loads are powered by the bypass power source and will not receive battery backup during a utility power failure. •...

  • Page 27: Switching From Manual Bypass To Normal (Parallel Ups)

    8 – Start-Up, Shutdown and Bypass (continued) 8-11 Switching from Manual Bypass to Normal Mode (Parallel UPS) • If the UPS systems have external battery cabinets connected, switch on the external battery cabinet circuit breaker switch each battery pack. • Switch on the bypass input circuit breaker switch and the output circuit breaker switch...

  • Page 28: Display And Configuration

    9 – Display and Configuration 9-1 Control Panel Diagram • “NORMAL” (Green) LED: Illuminated when the UPS input power is normal. • “BATTERY” (Amber) LED: Illuminated when the UPS is in battery back-up mode. • “BYPASS” (Amber) LED: Illuminated when the UPS is in manual bypass mode.

  • Page 29: Default Display

    9 – Display and Configuration (continued) 9-3 Default Display • After the UPS system starts up and completes the self-test, the LCD status screen will show the default display. The default display includes a status message and diagram that shows the operational status of the UPS system.
  • Page 30 9 – Display and Configuration (continued) 9-3-1 Status Display (continued) • The loads are supplied by bypass source due to initial startup of the UPS. • The UPS is starting up by battery power. • The UPS system is in auto bypass mode. Connected equipment loads will lose power if the bypass power source fails.
  • Page 31 9 – Display and Configuration (continued) 9-3-1 Status Display (continued) • The UPS system is operating in online (normal) mode. Connected equipment loads will receive battery backup power if the mains (utility or generator) power source fails. • The UPS is in battery backup mode. The loads are supplied by battery power.

  • Page 32: 9-4 Main Menu

    9 – Display and Configuration (continued) 9-3-1 Status Display (continued) • The UPS system is operating in economy mode, and connected equipment loads are being powered by the bypass source. • The UPS system is in manual bypass mode in order to allow qualified service personnel to perform maintenance or repair on the UPS system.
  • Page 33 9 – Display and Configuration (continued) 9-4 Main Menu (continued) UPS System “Measure Menu 1. Press the enter button ( ) to select “MEASURE” from the main menu. 2. Use the scroll buttons ( ) to scroll through the available data screens. Press the “ESC” button to return to the previous menu.

  • Page 34: 9-5 Ups Setup

    9 – Display and Configuration (continued) 9-5 UPS Setup Before changing the setting of each SETUP, you have to login first. • Accessing the UPS system setup menu requires a password. From the login screen, press the enter button ( ) to select whether to log in as an administrator or user.

  • Page 35: Bypass Setup

    9 – Display and Configuration (continued) 9-5 UPS Setup (continued) • If the password is wrong, press ” ” to reselect. 9-5-1 Bypass Setup • Enter the UPS system setup menu. Use the scroll buttons ( to move the cursor to “BYPASS SETUP”, then press the enter button ( •...

  • Page 36: Output Setup

    9 – Display and Configuration (continued) 9-5-1 Bypass Setup (continued) • From the “FREQUENCY RANGE” screen, use the scroll buttons ( , ) to select a bypass frequency range and press the enter button ( ) to confirm the setting. Note: Press the “ESC”...
  • Page 37 9 – Display and Configuration (continued) 9-5-2 Output Setup (continued) Output Voltage Do not change the default voltage settings as it will negatively affect UPS performance. From the “FREQUENCY” screen, use the scroll buttons ( , ) to select the desired setting and press the enter button ( ) to confirm the setting.

  • Page 38: Battery Setup

    9 – Display and Configuration (continued) 9-5-2 Output Setup (continued) From the “FREQ CONVERTER MODE” screen, use the scroll buttons ( , ) to select the desired setting and press the enter button ( ) to confirm the setting. In frequency converter mode, the UPS will convert the incoming electrical power frequency to a different output frequency.
  • Page 39 “V” in the model name. For example, BP480V26B = 26 AH. BAT STRINGS – Enter the number of battery strings connected to the UPS system. For example, SU80K with two BP480V55, enter “2”. Section 9-5-4 CHARGER CURRENT –...
  • Page 40 9 – Display and Configuration (continued) 9-5-3 Battery Setup (continued) From the “INSTALL DATE” screen, use the scroll buttons ( , ) to select the desired settings and press the enter button ( ) to confirm the settings. Battery Next Replace Date Use “...

  • Page 41: Charger Setup

    2 amps total to a maximum of 5 amps per internal power module, multiplied by the number of modules. For example, the SU80K has four internal power modules, so its charger current range is 2-20 amps. Set the charger current value based on the size of the battery system.

  • Page 42: Parallel Setup

    9 – Display and Configuration (continued) 9-5-5 Parallel Setup Use “ ” or ” ” to select “PARALLEL”, then press ” ” to confirm. Use “ ” or ” ” to select the desired item, then press ” ” to confirm.

  • Page 43: Control & Test Setup

    9 – Display and Configuration (continued) 9-5-6 Control & Test Setup Use “ ” or ” ” to select “CONTROL & TEST”, then press ” ” to confirm. Use “ ” or ” ” to select the desired item, then press ” ”...
  • Page 44 9 – Display and Configuration (continued) 9-5-6 Control & Test Setup (continued) Manual Battery Test Press ” ” to execute “MANUAL BAT TEST”. Allows you to run a battery test at a non-scheduled time at the user’s discretion. (This item is only accessible for administrator! The Password will be needed.) Force Boost Charge Press (...

  • Page 45: Local Setup

    9 – Display and Configuration (continued) 9-5-6 Control & Test Setup (continued) Select “BUZZER AND LED TEST” to initiate test of the control panel LEDs and audible alarm. You must enter the administrator password to confirm the operation. Press “ESC” to return to the “UPS SETUP” menu. 9-5-7 Local Setup Use “...
  • Page 46 9 – Display and Configuration (continued) 9-5-7 Local Setup (continued) Date Format Use “ ” or ” ” to change the date format, then press ” ” to confirm. (This item is user accessible! ) From the “SERIAL COM ID” screen, use the scroll buttons ( , ) to select the desired serial port ID and press the enter button ) to confirm the setting.
  • Page 47 9 – Display and Configuration (continued) 9-5-7 Local Setup (continued) Administrator Password From the “PASSWORD CHANGE” screen, use the scroll buttons ( , ) and the enter button ( ) to select the desired menu choice. Use the scroll buttons ( , ) to select the desired settings and press the enter button ( ) to confirm the settings.

  • Page 48: Maintenance

    9 – Display and Configuration (continued) 9-6 Maintenance Use “ ” or ” ” to select ”MAINTENANCE” in the main menu, then press ” ” to confirm. The first item is the series number of the UPS unit. Use “ ” or ” ” to select the desired item, then press ” ”...
  • Page 49 9 – Display and Configuration (continued) 9-6 Maintenance (continued) Event Log Use “ ” or ” ” to read the event log, then press” ” to confirm. Advance Use “ ” or ” ” to select the “ADVANCED” item, then press ”...

  • Page 50: Communications

    10-2 SNMPWEBCARD Slot Remove the cover panel to install a Tripp Lite SNMPWEBCARD accessory. The SNMPWEBCARD accessory provides an Ethernet interface for the UPS system and enables remote monitoring and control via SNMP, Web browser or telnet. Visit www.tripplite.com for more information about ordering the SNMPWEBCARD accessory.

  • Page 51: Remote Emergency Power Off (Epo) Circuit Diagram

    10 – Communications (continued) 10-4 Remote Emergency Power Off (EPO) Circuit Diagram The Remote Emergency Power Off (EPO) input connection (P1) allows you to connect the UPS system to your facility’s EPO circuit. Connecting the UPS system to the EPO circuit enables remote emergency shutdown of the UPS system’s output. Connect EPO input to a user-supplied remote switch, following the circuit diagram below.

  • Page 52: Output Dry Contact Interface Detail

    The temperature of the bypass “static transfer switch” is too high. Battery ground fault The battery has a grounding error. Bypass static switch fault The bypass “static transfer switch” is abnormal. Note: If you require optional messages to be enabled, contact Tripp Lite.

  • Page 53: Output Dry Contact Circuit Diagram

    10 – Communications (continued) 10-9 Output Dry Contact Circuit Diagram The UPS system has six dry contact output connections. These contacts can be normally open or normally closed. Contacts are rated for 250V AC/28V DC; 8A. OUTPUT CONTACT...

  • Page 54: Rs-232 Serial Port Circuit Diagram

    The RS-232 DB9 serial port connects the UPS system to a workstation or server (cable included). By communicating with the UPS system through this port, Tripp Lite’s PowerAlert UPS management software (included) can monitor and control the UPS system. PowerAlert also serves as an SNMP proxy allowing the UPS system to appear as an SNMP-manageable device on the network.

  • Page 55: Ups System Technical Specifications

    11 – Specifications 11-1 UPS System Technical Specifications Model (Capacity) SU80K (80kVA/64kW) Input Input Voltage 120/208V AC, 3Ø, 4-wire + ground Voltage Regulation -25% / +20% Harmonic Distortion < 4% (Full Load) PFC (Full Load) > 0.99 Frequency 50 / 60 Hz...

  • Page 56: Storage And Service

    Warranty Registration Visit www.tripplite.com/warranty today to register the warranty for your new Tripp Lite product. You’ll be automatically entered into a drawing for a chance to win a FREE Tripp Lite product!* * No purchase necessary. Void where prohibited. Some restrictions apply. See website for details.

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