Tripp Lite SmartOnline SU20KX Owner's Manual
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Tripp Lite SmartOnline SU20KX Owner's Manual

Smartonline 3-phase ups systems, input/output: 220/380v, 230/400v or 240/415v ac, 3o, 4-wire + ground
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Owner's Manual
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SmartOnline
3-Phase UPS Systems
™
Models: SU20KX, SU40KX, SU60KX, SU80KX
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Input/Output: 220/380V, 230/400V or 240/415V AC, 3O, 4-wire + ground
Not suitable for mobile applications.
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1111 W. 35th Street, Chicago, IL 60609 USA
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www.tripplite.com/support
Copyright © 2010 Tripp Lite. All trademarks are the sole property of their respective owners.
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Summary of Contents for Tripp Lite SmartOnline SU20KX

  • Page 1 Models: SU20KX, SU40KX, SU60KX, SU80KX Input/Output: 220/380V, 230/400V or 240/415V AC, 3O, 4-wire + ground Not suitable for mobile applications. 1111 W. 35th Street, Chicago, IL 60609 USA www.tripplite.com/support Copyright © 2010 Tripp Lite. All trademarks are the sole property of their respective owners.

  • Page 2: Table Of Contents

    10-5-1 Bypass Setup Unpacking 10-5-2 Output Setup Placement 10-5-3 Battery Setup Internal Battery Connection 10-5-4 Charger Setup (Models SU20KX and SU40KX Only) 10-5-5 Parallel Setup Internal Battery Wiring Diagrams 10-5-6 Control & Test Setup Internal Battery Connection Procedure 10-5-7 Local Setup Wiring...

  • Page 3: Introduction

    1 – Introduction Tripp Lite’s SmartOnline 3-Phase UPS Systems (Models SU20KX, SU40KX, SU60KX and SU80KX) are ideal for backing up and protecting data centers, telecommunications (VoIP), networks, industrial facilities, security/emergency systems and more. Advanced Features: • True on-line double conversion with superior IGBT inverter technology •...

  • Page 4: Important Safety Instructions

    2 – Important Safety Instructions SAVE THESE INSTRUCTIONS All sections of this manual contains instructions and warnings that should be followed during the installation and operation of the UPS systems described in this manual. Read all instructions thoroughly before attempting to move, install or operate the UPS systems described in this manual.

  • Page 5: Wiring Warnings

    Use tools with insulated handles. Do not open the batteries. Do not short or bridge the battery terminals with any object. • Replace batteries with equivalent batteries available from Tripp Lite. Do not operate the UPS system without batteries. •...

  • Page 6: Control Panel Features

    3 – Control Panel Features • “NORMAL” LED: This green light illuminates to indicate that the UPS system is in online (normal) mode. The primary AC input supply is present and within standard operating parameters. • “BATTERY” LED: This amber light illuminates when the UPS system is in battery backup mode, discharging the batteries to provide power to connected equipment.

  • Page 7: Front And Rear Panel Features

    The number of internal power modules varies by model. The internal power modules are capable of N+1 redundancy in SU40KX, SU60KX and SU80KX models. • Internal Battery Pack Compartment (SU20KX and SU40KX only;): Internal batteries must be connected by a qualified electrician. See Section 6 – Internal Battery Connection for more information.
  • Page 8 • Accessory Slot: Remove the cover panel to install a Tripp Lite SNMPWEBCARD accessory. The SNMPWEBCARD accessory provides an Ethernet interface for the UPS system and enables remote monitoring and control via SNMP, Web browser or telnet. Visit www.tripplite.com for more information about the SNMPWEBCARD accessory.

  • Page 9: Cabinet Installation

    • Inspect the shipping container(s) for visible damage. If you determine that the unit has been damaged during shipping, contact Tripp Lite for assistance. Do not attempt to use the UPS system if it has been damaged or mishandled. •...

  • Page 10: Placement

    5 – Cabinet Installation (continued) 5-3 Placement • Use the casters to move the UPS system for a short distance over a level, smooth, stable surface. Do not attempt to use the casters to move the UPS system over longer distances. The UPS system should be moved close to its final installation location inside its shipping container before it is unpacked from the shipping container.

  • Page 11: Internal Battery Connection

    Internal battery connection is for models SU20KX and SU40KX only. Each internal battery pack consists of two strings of batteries: one string with a black cable and one string with a red cable. The number of internal battery packs varies with model.
  • Page 12 6 – Internal Battery Connection (continued) 6-1 Internal Battery Wiring Diagrams (continued) UPS System Battery Back Connector Fuse Block Bracket UPS System Battery Back Connector SU40KX shown...

  • Page 13: Internal Battery Connection Procedure

    6 – Internal Battery Connection (continued) 6-2 Internal Battery Connection Procedure • Place the UPS system in bypass (or turn it completely off) and turn off the internal battery circuit breaker switch, located on the rear of the UPS system. •...
  • Page 14 6 – Internal Battery Connection (continued) 6-2 Internal Battery Connection Procedure (continued) • Slide a battery string with a red cable into an empty slot within TERMINALS the battery compartment. Make sure the battery string is oriented as shown in the diagram. Note: Start with the empty slots at the bottom of the battery compartment and work toward the empty slots at the top of the battery compartment.
  • Page 15 220V and 280V DC (nominal 240V DC). If several voltmeter tests yield results outside the acceptable DC voltage range, contact Tripp Lite for assistance in determining the possible causes of the incorrect voltage reading before proceeding.

  • Page 16: Wiring

    7 – Wiring DANGER! LETHAL HIGH VOLTAGE HAZARD! All wiring should be performed by a qualified electrician, in accordance with the warnings in this manual and all applicable electrical and safety codes. Incorrect wiring may damage the UPS system severely and cause serious personal injury and Section 2 –...

  • Page 17: Ups System Terminal Block Diagram

    7 – Wiring (continued) 7-3 UPS System Terminal Block Diagram External Battery Main Input Bypass Input Output Connection – Grounding Terminals 7-4 External Battery Cabinet Wiring Diagrams External Battery Cabinet Breaker Switch – – SU80KX and BP480V40C shown for illustration only; consult the battery cabinet’s documentation for exact specifications...

  • Page 18: Electrical And Cable Data

    Output and Battery Battery Circuit Battery Cable Model Input Output Breaker Size Cable Size Breaker Fuse Size Size SU20KX 220/380V, 230/400V 220/380V, 230/400V 125A 50 mm or 240/415V AC, 3O, or 240/415V AC, 3O, 10 mm 160A 70 mm 4-wire + ground...

  • Page 19: External Battery Cabinet Wiring

    Use only external battery cabinets that have been approved by Tripp Lite. Note: An external battery cabinet is required with models SU60KX and SU80KX. It is optional with models SU20KX and SU40KX. Contact Tripp Lite for external battery cabinet ordering information.

  • Page 20: Ac Input/Output Wiring (Single Ups)

    7 – Wiring (continued) 7-7 AC Input/Output Wiring (Single UPS) • After de-energizing all input and output (AC and DC) of the UPS system, remove the terminal block cover from the UPS system. – • If you did not connect the ground cable in Section 7-6, connect the UPS system’s grounding terminal...

  • Page 21: Ac Input/Output Wiring (Parallel Ups - Single Input)

    7 – Wiring (continued) 7-8 AC Input/Output Wiring (Parallel UPS – Single Input Source) Parallel UPS Warnings: • The total input cable length must be equal to the total output cable length in order to prevent unbalanced load sharing between two UPS systems under reserve mode (i.e.

  • Page 22: Operating Modes

    8 – Operating Modes This section provides a basic description of the UPS system’s operating modes. For more information about switching between operating modes, refer to Section 9 – Start-Up, Shutdown and Bypass. 8-1 Online (Normal) Mode (Single UPS) In online (normal) mode, the UPS system’s rectifier converts incoming AC utility power to DC power that charges the batteries and supplies the inverter.

  • Page 23: Online Mode (Parallel Ups)

    8 – Operating Modes (continued) 8-5 Online Mode (Parallel UPS) Parallel redundancy (1+1) provides UPS system redundancy or increased total capacity. Under parallel redundancy, the total load is shared by two UPS systems. If one of the UPS systems malfunctions, the total connected equipment load is supported by the remaining UPS system.

  • Page 24: Manual Bypass Mode (Parallel Ups)

    8 – Operating Modes (continued) 8-8 Manual Bypass Mode (Parallel UPS) Similar to manual bypass mode for a single UPS system (Section 8-4), except with parallel (1+1) UPS systems. Note: Both UPS systems must be switched into manual bypass mode. 8-9 Hot Standby Mode (Parallel UPS) For added fault-tolerance, the redundant UPS system acts as the bypass (reserve) power source for the main UPS system.

  • Page 25: Start-Up, Shutdown And Bypass

    • If there is an external battery cabinet connected, switch on the circuit breaker of the external battery cabinet. On the SU20KX or SU40KX, turn on the battery breaker on the back of the UPS. • Confirm that the manual bypass circuit breaker switch is off.

  • Page 26: Battery Start-Up Procedure (Single Ups)

    • If there is an external battery cabinet connected, switch on the circuit breaker of the external battery cabinet. On the SU20KX or SU40KX, turn on the battery breaker on the back of the UPS. • Confirm that the manual bypass circuit breaker switch is off.

  • Page 27: Manual Bypass Procedure (Single Ups)

    Wait until the Power Module fans power OFF and the LCD goes blank (this may take a minute or two), then turn OFF the BATTERY BREAKER (on the SU20KX and SU40KX units, the BATTERY BREAKER is on the back of the UPS; on the SU60KX...

  • Page 28: Preliminary Checklist (Parallel Ups)

    BYPASS circuit breaker is ON; the OUTPUT , BYPASS INPUT and MAIN INPUT circuit breakers are OFF). Turn ON the BATTERY BREAKER (on the SU20KX and SU40KX units, the BATTERY BREAKER is on the back of Output Manual Bypass Main the UPS;...

  • Page 29: Start-Up Procedure (Parallel Ups)

    If the UPS systems have external battery cabinets connected, switch on the external battery cabinet circuit breaker switch of each battery pack. On the SU20KX or SU40KX, turn ON the battery breaker on the back of the UPS. 9-8 Start-Up Procedure (Parallel UPS) (continued) •...

  • Page 30: Shutdown Procedure (Parallel Ups)

    On the SU20KX or SU40KX, turn OFF the battery breaker on the back of the UPS. Note: If the UPS system remains off for an extended period of time, it should be turned on periodically to allow the batteries to recharge.

  • Page 31: Manual Bypass Procedure (Parallel Ups)

    • If the UPS systems have external battery cabinets connected, switch off the external battery cabinet circuit breaker switch of each battery pack. On the SU20KX or SU40KX, turn OFF the battery breaker on the back of the UPS. •...

  • Page 32: Switching From Manual Bypass To Normal (Parallel Ups)

    • If the UPS systems have external battery cabinets connected, switch off the external battery cabinet circuit breaker switch of each battery pack. On the SU20KX or SU40KX, turn OFF the battery breaker on the back of the UPS. •...

  • Page 33: Display And Configuration

    • “EPO” (Emergency Power Off) Button: Pressing the EPO button will completely remove power from the UPS output. 10-2 Display Hierarchy The Tripp Lite E3 Series UPS features a user-friendly LCD screen to show messages and display UPS Status screens.

  • Page 34: Default Display

    10 – Display and Configuration (continued) 10-3 Default Display • After the UPS system starts up and completes the self-test, the LCD status screen will show the default display. The default display includes a status message and diagram that shows the operational status of the UPS system.
  • Page 35 10 – Display and Configuration (continued) 10-3-1 Status Display (continued) • The loads are supplied by bypass source due to initial startup of the UPS. • The UPS is starting up by battery power. • The UPS system is in auto bypass mode. Connected equipment loads will lose power if the bypass power source fails.
  • Page 36 10 – Display and Configuration (continued) 10-3-1 Status Display (continued) • The UPS system is operating in online (normal) mode. Connected equipment loads will receive battery backup power if the mains (utility or generator) power source fails. • The UPS is in battery backup mode. The loads are supplied by battery power.

  • Page 37: Main Menu

    10 – Display and Configuration (continued) 10-3-1 Status Display (continued) • The UPS system is operating in economy mode, and connected equipment loads are being powered by the bypass source. • The UPS system is in manual bypass mode in order to allow qualified service personnel to perform maintenance or repair on the UPS system.
  • Page 38 10 – Display and Configuration (continued) 10-4 Main Menu (continued) UPS System “Measure Menu 1. Press the enter button ( ) to select “MEASURE” from the main menu. 2. Use the scroll buttons ( ) to scroll through the available data screens. Press the “ESC” button to return to the previous menu.

  • Page 39: Ups Setup

    10 – Display and Configuration (continued) 10-5 UPS Setup Before changing the setting of each SETUP, you have to login first. • Accessing the UPS system setup menu requires a password. From the login screen, press the enter button ( ) to select whether to log in as an administrator or user.

  • Page 40: Bypass Setup

    10 – Display and Configuration (continued) 10-5 UPS Setup (continued) • If the password is wrong, press ” ” to reselect. 10-5-1 Bypass Setup • Enter the UPS system setup menu. Use the scroll buttons ( to move the cursor to “BYPASS SETUP”, then press the enter button ( •...

  • Page 41: Output Setup

    10 – Display and Configuration (continued) 10-5-1 Bypass Setup (continued) • From the “FREQUENCY RANGE” screen, use the scroll buttons ( , ) to select a bypass frequency range and press the enter button ( ) to confirm the setting. Press “ESC”...
  • Page 42 10 – Display and Configuration (continued) 10-5-2 Output Setup (continued) Output Voltage Do not change the default voltage setting as it will negatively affect UPS performance. From the “FREQUENCY” screen, use the scroll buttons ( , ) to select the desired setting and press the enter button ( ) to confirm the setting.

  • Page 43: Battery Setup

    10 – Display and Configuration (continued) 10-5-2 Output Setup (continued) From the “FREQ CONVERTER MODE” screen, use the scroll buttons ( , ) to select the desired setting and press the enter button ( ) to confirm the setting. In frequency converter mode, the UPS will convert the incoming electrical power frequency to a different output frequency.
  • Page 44 10 – Display and Configuration (continued) 10-5-3 Battery Setup (continued) Enter the UPS system setup menu. Use the scroll buttons ( , ) to move the cursor to “BATTERY SETUP”, then press the enter button ( At UPS startup, you must enter information about the battery, including amp hour rating, number of strings and charger current.
  • Page 45 10 – Display and Configuration (continued) 10-5-3 Battery Setup (continued) From the “INSTALL DATE” screen, use the scroll buttons ( , ) to select the desired settings and press the enter button ( ) to confirm the settings. Battery Next Replace Date Use “...

  • Page 46: Charger Setup

    10 – Display and Configuration (continued) 10-5-4 Charger Setup Use “ ” or ” ” to select “CHARGER”, then press ” ” to confirm. From the “CHARGER CURRENT” screen, use the scroll buttons ( , ) to select the desired setting and press the enter button ) to confirm the setting.

  • Page 47: Parallel Setup

    10 – Display and Configuration (continued) 10-5-5 Parallel Setup Use “ ” or ” ” to select “PARALLEL”, then press ” ” to confirm. Use “ ” or ” ” to select the desired item, then press ” ” to confirm.

  • Page 48: Control & Test Setup

    10 – Display and Configuration (continued) 10-5-6 Control & Test Setup Use “ ” or ” ” to select “CONTROL & TEST”, then press ” ” to confirm. Use “ ” or ” ” to select the desired item, then press ” ”...
  • Page 49 10 – Display and Configuration (continued) 10-5-6 Control & Test Setup (continued) Manual Battery Test Press ” ” to execute “MANUAL BAT TEST”. Allows you to run a battery test at a non-scheduled time at the user’s discretion. (This item is only accessible for administrator! The Password will be needed.) Force Boost Charge Press (...

  • Page 50: Local Setup

    10 – Display and Configuration (continued) 10-5-6 Control & Test Setup (continued) Select “BUZZER AND LED TEST” to initiate test of the control panel LEDs and audible alarm. You must enter the administrator password to confirm the operation. Press “ESC” to return to the “UPS SETUP” menu. 10-5-7 Local Setup Use “...
  • Page 51 10 – Display and Configuration (continued) 10-5-7 Local Setup (continued) Date Format Use “ ” or ” ” to change the date format, then press ” ” to confirm. (This item is user accessible! ) From the “SERIAL COM ID” screen, use the scroll buttons ( , ) to select the desired serial port ID and press the enter button ) to confirm the setting.
  • Page 52 10 – Display and Configuration (continued) 10-5-7 Local Setup (continued) Administrator Password From the “PASSWORD CHANGE” screen, use the scroll buttons ( , ) and the enter button ( ) to select the desired menu choice. Use the scroll buttons ( , ) to select the desired settings and press the enter button ( ) to confirm the settings.

  • Page 53: Maintenance

    10 – Display and Configuration (continued) 10-6 Maintenance Use “ ” or ” ” to select ”MAINTENANCE” in the main menu, then press ” ” to confirm. The first item is the series number of the UPS unit. Use “ ” or ” ” to select the desired item, then press ” ”...
  • Page 54 10 – Display and Configuration (continued) 10-6 Maintenance (continued) Event Log Use “ ” or ” ” to read the event log, then press” ” to confirm. Advance Use “ ” or ” ” to select the “ADVANCED” item, then press ”...

  • Page 55: Communications

    11-2 SNMPWEBCARD Slot Remove the cover panel to install a Tripp Lite SNMPWEBCARD accessory. The SNMPWEBCARD accessory provides an Ethernet interface for the UPS system and enables remote monitoring and control via SNMP, Web browser or telnet. Visit www.tripplite.com for more information about ordering the SNMPWEBCARD accessory.

  • Page 56: Remote Emergency Power Off (Epo) Circuit Diagram

    11 – Communications (continued) 11-4 Remote Emergency Power Off (EPO) Circuit Diagram The Remote Emergency Power Off (EPO) input connection (P1) allows you to connect the UPS system to your facility’s EPO circuit. Connecting the UPS system to the EPO circuit enables remote emergency shutdown of the UPS system’s output. Connect EPO input to a user-supplied remote switch, following the circuit diagram below.

  • Page 57: Output Dry Contact Interface Detail

    The temperature of the bypass “static transfer switch” is too high. Battery ground fault The battery has a grounding error. Bypass static switch fault The bypass “static transfer switch” is abnormal. Note: If you require optional messages to be enabled, contact Tripp Lite.

  • Page 58: Output Dry Contact Circuit Diagram

    The RS-232 DB9 serial port connects the UPS system to a workstation or server (cable included). By communicating with the UPS system through this port, Tripp Lite’s PowerAlert UPS management software (included) can monitor and control the UPS system. PowerAlert also serves as an SNMP proxy allowing the UPS system to appear as an SNMP-manageable device on the network.

  • Page 59: Specifications

    12 – Specifications 12-1 UPS System Technical Specifications Optional Messages Model SU20KX SU40KX SU60KX SU80KX (Capacity) (20kVA/16kW) (40kVA/32kW) (60kVA/48kW) (80kVA/64kW) Input Input Voltage 220/380V, 230/400V or 240/415V AC, 3O, 4-wire + ground Voltage Regulation -25% / +20% Harmonic Distortion < 4% (Full Load) PFC (Full Load) >...

  • Page 60: W. 35Th Street, Chicago, Il 60609 Usa

    Regulatory Compliance Identification Numbers For the purpose of regulatory compliance certifications and identification, your Tripp Lite product has been assigned a unique series number. The series number can be found on the product nameplate label, along with all required approval markings and information. When requesting compliance information for this product, always refer to the series number. The series number should not be confused with the marking name or model number of the product.

This manual is also suitable for:

Smartonline su80kxSmartonline su40kxSmartonline su60kx

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