Yamaha YZF600RS Owner's Manual
  1. Manuals
  2. Brands
  3. Yamaha Manuals
  4. Motorcycle
  5. YZF600RS
  6. Owner's manual

Yamaha YZF600RS Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

OWNER'S MANUAL
YZF600RS
LIT-11626-17-16
5AH-28199-17

Advertisement

Table of Contents
loading

Related Manuals for Yamaha YZF600RS

Summary of Contents for Yamaha YZF600RS

  • Page 1 OWNER’S MANUAL YZF600RS LIT-11626-17-16 5AH-28199-17...
  • Page 2 EAU10041...
  • Page 3 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha YZF600R. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10191 AFFIX DEALER LABEL HERE YZF600RS OWNER’S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-14 Adjusting the carburetors ..... 6-20 Location of important labels ....1-5 Ignition circuit cut-off system ..3-15 Adjusting the throttle cable free play ........6-20 DESCRIPTION ........2-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the valve clearance ..6-20 Left view ..........2-1 Pre-operation check list ....
  • Page 7 TABLE OF CONTENTS Checking the front fork ....6-32 YAMAHA MOTOR Checking the steering ....6-32 CORPORATION, U.S.A. Checking the wheel bearings ..6-33 STREET AND ENDURO Battery ..........6-33 MOTORCYCLE LIMITED Replacing the fuses ......6-34 WARRANTY ....... 9-7 Replacing the headlight bulb ..6-35...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10270 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 Since Yamaha cannot should be kept to a minimum. 182.0 kg (401 lb). When loading within test all other accessories that may be •...
  • Page 11 SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.

  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 13 SAFETY INFORMATION CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-2835Y-00...

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Air intake duct (page 6-19) 8. Grab bar 2. Fuel tank (page 3-7) 9. Shift pedal (page 3-6) 3. Shock absorber assembly spring preload adjusting ring (page 3-12) 10.Radiator (page 6-14) 4. Shock absorber assembly rebound damping force adjusting knob (page 3-12) 5.

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-14) 9. Brake pedal (page 3-6) 2. Rear brake fluid reservoir (page 6-26) 10.Engine oil filler cap (page 6-11) 3. Coolant reservoir (page 6-14) 4. Front fork spring preload adjusting bolt (page 3-10) 5.

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-5) 9. Throttle grip (page 6-20) 2. Left handlebar switches (page 3-4) 10.Main switch/steering lock (page 3-1) 3. Starter (choke) lever (page 3-8) 4. Speedometer unit (page 3-3) 5. Tachometer (page 3-3) 6.

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key in, and then turn it to used to lock the steering.

  • Page 18: Indicator And Warning Lights

    4. Turn signal indicator light “ ” 2. Shift the transmission into the neu- Yamaha dealer check the electri- 5. High beam indicator light “ ” tral position or pull the clutch lever.

  • Page 19: Speedometer Unit

    This information will en- If the tachometer displays such an error able you to plan future fuel stops. code, note the circuit-specific number of r/min, and then have a Yamaha deal- er check the vehicle.

  • Page 20: Coolant Temperature Gauge

    INSTRUMENT AND CONTROL FUNCTIONS ECA10040 EAU12171 EAU12341 Coolant temperature gauge Handlebar switches CAUTION: When the tachometer displays an er- Left ror code, the vehicle should be checked as soon as possible in or- der to avoid engine damage. 1. Coolant temperature gauge 2.

  • Page 21: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12400 ECA10050 EAU12820 Dimmer switch “ ” Clutch lever CAUTION: Set this switch to “ ” for the high See page 5-1 for starting instruc- beam and to “ ” for the low beam. tions prior to starting the engine. EAU12460 Turn signal switch “...

  • Page 22: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12930 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...

  • Page 23: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13070 EAU13210 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...

  • Page 24: Starter (Choke) Lever

    1. Starter (choke) lever “ ” Fuel tank capacity: mended by Yamaha because it can 19.0 L (5.02 us.gal) (4.18 imp.gal) Starting a cold engine requires a richer cause damage to the fuel system or ve-...

  • Page 25: Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU13920 EAU14290 Seat Helmet holder To remove the seat 1. Insert the key into the helmet hold- er lock, and then turn it as shown. 1. Seat holder 2. Projection 1. Helmet holder 2. Push the rear of the seat down to 2.

  • Page 26: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS EAU14450 When washing the vehicle, be careful EAU14741 Storage compartment Adjusting the front fork not to let any water enter the storage This front fork is equipped with spring compartment. preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force...
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS load thereby soften Rebound damping force Compression damping force suspension, turn the adjusting bolt on each fork leg in direction (b). NOTE: Align the appropriate groove on the ad- justing mechanism with the top of the front fork cap bolt.

  • Page 28: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS ECA10100 EAU15011 To increase the spring preload and Adjusting the shock absorber CAUTION: thereby harden the suspension, turn assembly the adjusting ring in direction (a). To de- Never attempt to turn an adjusting This shock absorber assembly is crease the spring preload and thereby mechanism beyond the maximum or equipped with a spring preload adjust-...
  • Page 29 INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force To harden the compression damping, NOTE: decrease the setting by turning the ad- Although the total number of clicks of justing screw. To soften the compres- the rebound damping force adjusting sion damping, increase the setting by mechanism may not exactly match the turning the adjusting screw.

  • Page 30: Luggage Strap Holders

    The built-in sidestand switch is part of formance. the ignition circuit cut-off system, which Always have a Yamaha dealer cuts the ignition in certain situations. service the shock absorber. (See further down for an explanation of 1.

  • Page 31: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
  • Page 32 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 33: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 34: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 35 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-20, 6-30 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-30 •...

  • Page 36: Operation And Important Riding Points

    The transmission is in the neutral Yamaha dealer check the electrical cir- Consult a Yamaha dealer re- position. cuit. garding any control or function...
  • Page 37 (choke) turned on, then about 2.5 min- off when the start switch is re- have a Yamaha dealer check the utes with the starter (choke) in the half- leased. electrical circuit.

  • Page 38: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.

  • Page 39: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 40: Parking

    Do not park on a slope or on soft the tachometer red zone. ground, otherwise the vehicle If any engine trouble should oc- may overturn. cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 41: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 42 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 43: Periodic Maintenance Chart For The Emission Control System

    • Check for leakage. √ √ √ √ √ 8 * Exhaust system • Tighten if necessary. • Replace gasket(s) if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 44: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 45 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 46 Throttle grip hous- √ √ √ √ √ 24 * if necessary. ing and cable • Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 47 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU17630 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service •...

  • Page 48: Removing And Installing Cowlings

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18780 The cowlings shown above need to be Removing and installing removed to perform some of the main- cowlings tenance jobs described in this chapter. Refer to this section each time a cowl- ing needs to be removed and installed. EAU18911 Cowlings A and C To remove one of the cowlings...
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the grab bar by removing the bolts. 3. Remove the screw, and then pull the cowling off as shown. 1. Auxiliary light lead coupler (left side) 1. Screw 2. Turn signal light lead connector NOTE: To install the cowling Pull the cowling up, then back to re-...

  • Page 50: Checking The Spark Plugs

    Since heat and deposits will cause any problems yourself. Instead, have a spark plug to slowly erode, the spark Yamaha dealer check the vehicle. plugs should be removed and checked in accordance with the periodic mainte- 3. Check each spark plug for elec- nance and lubrication chart.

  • Page 51: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19911 NOTE: Engine oil and oil filter If a torque wrench is not available when cartridge installing a spark plug, a good estimate The engine oil level should be checked of the correct torque is 1/4–1/2 turn before each ride.
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Start the engine, warm it up for NOTE: several minutes, and then turn it The engine oil should be between the off. minimum and maximum level marks. 3. Place an oil pan under the engine to collect the used oil.
  • Page 53 An oil filter wrench is available at a In order to prevent clutch slip- 17 Nm (1.7 m·kgf, 12 ft·lbf) Yamaha dealer. page (since the engine oil also 8. Install the engine oil drain bolt, and 6. Apply a thin coat of engine oil to...

  • Page 54: Coolant

    If the oil level warning light flickers before each ride. In addition, the cool- or remains on, immediately turn the ant must be changed at the intervals engine off and have a Yamaha dealer specified in the periodic maintenance check the vehicle. and lubrication chart.
  • Page 55 2. Remove the seat. (See page 3-9.) If water has been added to the 3. Remove cowlings A, C and D. coolant, have a Yamaha dealer (See page 6-8.) check the antifreeze content of 4. Remove the fuel tank bolts, and the coolant as soon as possible, then lift the fuel tank.
  • Page 56 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10380 12. After the coolant is completely WARNING drained, thoroughly flush the cool- Never attempt to remove the radiator ing system with clean tap water. 13. Install the coolant reservoir by in- cap when the engine is hot. stalling the screws.

  • Page 57: Cleaning The Air Filter Element

    If Radiator capacity (including all wet or dusty areas. coolant is leaking, have a Yamaha routes): 1. Remove the seat. (See page 3-9.) 1.95 L (2.06 us.qt) (1.72 Imp.qt) dealer check the cooling system.
  • Page 58 4. Remove the air filter case cover by Recommended oil: removing the screws and bolt. Yamaha foam air filter oil or other quality air filter oil 8. Insert the air filter element into the air filter case.

  • Page 59: Checking The Air Vent Hose

    Before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, other- wise fuel may leak. Make sure that the fuel hoses are properly connected and routed, and not pinched.

  • Page 60: Adjusting The Carburetors

    To prevent this adjustment. Therefore, all carburetor from occurring, the valve clearance adjustments should be left to a Yamaha must be adjusted by a Yamaha dealer dealer, who has the necessary profes- at the intervals specified in the periodic sional knowledge and experience.

  • Page 61: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21750 evenly from side to side. Properly Tire air pressure (measured on cold Tires adjust the suspension for your load, tires): To maximize the performance, durabil- and check the condition and pres- 0.0–90.0 kg (0–198 lb): ity, and safe operation of your motor- Front: sure of your tires.
  • Page 62 Use only the tire valves and in it, or if the sidewall is cracked, con- valve cores listed below to tact a Yamaha dealer immediately and avoid tire deflation during a have the tire replaced. high-speed ride.

  • Page 63: Cast Wheels

    Other tires may run fore each ride. If any damage is ment parts you choose for your the danger of bursting at super found, have a Yamaha dealer re- motorcycle should be designed spe- high speeds. place the wheel. Do not attempt...

  • Page 64: Adjusting The Clutch Lever Free Play

    If the specified free play cannot be ob- play approved by Yamaha. tained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Locknut 2. Clutch lever free play adjusting bolt 3. Clutch lever free play The clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as...

  • Page 65: Adjusting The Brake Pedal Position

    If there is make the brake light come on later, turn air in the hydraulic system, have a the adjusting nut in direction (b). Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish 6-25...

  • Page 66: Checking The Front And Rear Brake Pads

    If a brake pad has worn to the point that the wear indi- cator almost touches the brake disc, have a Yamaha dealer replace the 1. Minimum level mark brake pads as a set. 1. Brake pad wear indicator...

  • Page 67: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...

  • Page 68: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack NOTE: Using the alignment marks on each The drive chain slack should be side of the swingarm, make sure that checked before each ride and adjusted both adjusting nuts are in the same po- if necessary.

  • Page 69: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, and then EAU23020 ECA11110 Lubricating the drive chain CAUTION: tighten the axle nut to the specified The drive chain must be cleaned and torque. Do not use engine oil or any other lu- lubricated at the intervals specified in bricants for the drive chain, as they the periodic maintenance and lubrica-...

  • Page 70: Checking And Lubricating The Cables

    If a cable is damaged periodic maintenance chart. Recommended lubricant: or does not move smoothly, have a Lithium-soap-based grease (all-pur- Yamaha dealer check or replace it. pose grease) Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

  • Page 71: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricant: Recommended lubricant: EWA10730 Lithium-soap-based grease (all-pur- Lithium-soap-based grease WARNING pose grease) If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-31...

  • Page 72: Checking The Front Fork

    Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.

  • Page 73: Checking The Wheel Bearings

    If there is play in the wheel need to check the electrolyte or to add hub or if the wheel does not turn distilled water. smoothly, have a Yamaha dealer check ECA10620 CAUTION: the wheel bearings. Never attempt to remove the battery cell seals, as this would permanent- ly damage the battery.

  • Page 74: Replacing The Fuses

    To charge the battery 5. Spare fuse To charge a sealed-type (MF) Have a Yamaha dealer charge the bat- battery, a special (constant-volt- tery as soon as possible if it seems to age) battery charger is required. have discharged. Keep in mind that the...

  • Page 75: Replacing The Headlight Bulb

    4. If the fuse immediately blows burns out, replace it as follows. If a fuse is blown, replace it as follows. again, have a Yamaha dealer 1. Disconnect the headlight coupler, 1. Turn the key to “OFF” and turn off check the electrical system.
  • Page 76 Do not touch the glass part of and then connect the coupler. the headlight bulb to keep it free 5. Have a Yamaha dealer adjust the from oil, otherwise the transpar- headlight beam if necessary. ency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected.

  • Page 77: Replacing The Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24130 EAU24200 EAU24350 Replacing the tail/brake light Replacing a turn signal light Supporting the motorcycle bulb bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the tail/brake light lens by 1.

  • Page 78: Front Wheel

    To remove the front wheel brake caliper bolts. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
  • Page 79 PERIODIC MAINTENANCE AND MINOR REPAIR 6. Remove the brake calipers on 7. Tighten the wheel axle, then the each side by removing the bolts. front wheel axle pinch bolt and the 7. Pull the wheel axle out, remove the brake caliper bolts to the specified speedometer gear unit, and then torques.

  • Page 80: Rear Wheel

    EWA10820 WARNING move the brake caliper by remov- ing the bolts. It is advisable to have a Yamaha 5. Disconnect the brake torque rod dealer service the wheel. from the brake caliper bracket by Securely support the motor- removing the nut and the bolt.
  • Page 81 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torques: Axle nut: 117 Nm (11.7 m·kgf, 85 ft·lbf) Brake caliper bolt: 40 Nm (4.0 m·kgf, 29 ft·lbf) Brake torque rod nut: 30 Nm (3.0 m·kgf, 21 ft·lbf) 6. Install a new cotter pin into the brake torque rod bolt.

  • Page 82: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 83: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 84 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 85: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26010 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
  • Page 86 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Use spray oil as a universal clean- CAUTION: Remove dirt with warm water, a mild er to remove any remaining dirt. detergent, and a soft, clean sponge, 6. Touch up minor paint damage Do not use warm water since it in- and then rinse thoroughly with clean caused by stones, etc.

  • Page 87: Storage

    CAUTION: NOTE: fuel from deteriorating. Storing the motorcycle in a Consult a Yamaha dealer for advice on 5. Perform the following steps to pro- poorly ventilated room or cover- what products to use. tect the cylinders, piston rings, etc.
  • Page 88 MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-33. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.

  • Page 89: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel tank capacity: 19.0 L (5.02 us.gal) (4.18 imp.gal) Overall length: Type: Fuel reserve amount: 2060 mm (81.1 in) YAMALUBE 4, SAE10W30 or SAE20W40 3.1 L (0.82 us.gal) (0.68 imp.gal) Overall width: Carburetor: 725 mm (28.5 in) Overall height: Manufacturer: 0°...
  • Page 90 SPECIFICATIONS Gear ratio: Manufacturer/model: Rear: 1st: METZELER/MEZ1 290 kPa (42 psi) (2.90 kgf/cm²) 37/13 (2.846) Rear tire: High-speed riding: 2nd: Front: Type: 37/19 (1.947) 250 kPa (36 psi) (2.50 kgf/cm²) Tubeless 3rd: Rear: Size: 34/22 (1.545) 290 kPa (42 psi) (2.90 kgf/cm²) 160/60 ZR17M/C (69W) 4th: Front wheel:...
  • Page 91 SPECIFICATIONS Recommended fluid: Front turn signal/position light: 12 V, 27.0 W/8.0 W × 2 Dot 4 Front suspension: Rear turn signal light: 12 V, 27.0 W × 2 Type: Meter lighting: Telescopic fork 12 V, 1.7 W × 4 Spring/shock absorber type: Neutral indicator light: Coil spring/oil damper 12 V, 3.4 W ×...

  • Page 92: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 93 1. Model label The model label is affixed to the frame under the seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 94: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 95: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 96: Maintenance Record

    CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 97 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 98: Yamaha Motor

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 99 CONSUMER INFORMATION...

  • Page 100: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 101 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 102 INDEX Accessories and replacement parts..6-23 Front and rear brake pads, Oil level warning light ......3-2 Air filter element, cleaning..... 6-17 checking ..........6-26 Air intake duct ........6-19 Front fork, adjusting......3-10 Parking ............5-5 Air vent hose, checking......6-19 Front fork, checking ......
  • Page 103 INDEX Throttle grip and cable, checking and lubricating ........6-30 Tires............6-21 Tool kit ............ 6-1 Troubleshooting........6-42 Troubleshooting charts ......6-43 Turn signal indicator light......3-2 Turn signal light bulb, replacing.... 6-37 Turn signal switch........3-5 Valve clearance, adjusting....6-20 Vehicle identification number....
  • Page 104 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.04-0.7×1 CR...

Table of Contents