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Yamaha YZF600RW Owner's Manual

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OWNER'S MANUAL
YZF600RW(C)
LIT-11626-20-25
5AH-28199-1B

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Summary of Contents for Yamaha YZF600RW

  • Page 1 OWNER’S MANUAL YZF600RW(C) LIT-11626-20-25 5AH-28199-1B...
  • Page 2 EAU10041...
  • Page 3 Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE YZF600RW(C) OWNER’S MANUAL ©2006 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-14 Air intake duct ......6-20 Location of important labels ...1-5 Ignition circuit cut-off system ..3-15 Carburetors ........6-20 Checking the throttle cable free DESCRIPTION ........2-1 PRE-OPERATION CHECKS ..... 4-1 play ........... 6-21 Left view ..........2-1 Pre-operation check list ....
  • Page 8 TABLE OF CONTENTS Lubricating the rear suspension ...6-32 YAMAHA MOTOR CORPORATION, Checking the front fork ....6-32 U.S.A. STREET AND ENDURO Checking the steering ....6-33 MOTORCYCLE LIMITED Checking the wheel bearings ..6-33 WARRANTY ....... 9-7 Battery ..........6-34 YAMAHA EXTENDED SERVICE Replacing the fuses ......6-35 (Y.E.S.) ........

  • Page 9: Safety Information

    SAFETY INFORMATION EAU10272 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 10 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 11 Maximum load: been specifically designed for use on create instability due to improper 180 kg (397 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
  • Page 12 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.

  • Page 13: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 14 SAFETY INFORMATION CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 Cold tire normal pressure should be set as follows. 3 California only 3XW-21668-A1 3 kg {7 lbs}...

  • Page 15: Description

    DESCRIPTION EAU10410 Left view 1. Air intake duct (page 6-20) 8. Grab bar 2. Fuel tank (page 3-7) 9. Shift pedal (page 3-6) 3. Shock absorber assembly spring preload adjusting ring (page 3-12) 10.Radiator (page 6-15) 4. Shock absorber assembly rebound damping force adjusting knob (page 3-12) 5.

  • Page 16: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-14) 9. Brake pedal (page 3-6) 2. Rear brake fluid reservoir (page 6-26) 10.Engine oil filler cap (page 6-12) 3. Coolant reservoir (page 6-15) 4. Front fork spring preload adjusting bolt (page 3-10) 5.

  • Page 17: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-5) 9. Throttle grip (page 6-21) 2. Left handlebar switches (page 3-4) 10.Main switch/steering lock (page 3-1) 3. Starter (choke) lever (page 3-8) 4. Speedometer unit (page 3-3) 5. Tachometer (page 3-3) 6.

  • Page 18: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key in, and then turn it to used to lock the steering.

  • Page 19: Indicator And Warning Lights

    5. High beam indicator light “ ” tral position or pull the clutch lever. Yamaha dealer check the electri- 3. Push the start switch. If the warn- cal circuit. EAU11020 ing light does not come on while Turn signal indicator light “...

  • Page 20: Speedometer Unit

    This information will en- If the tachometer displays such an error able you to plan future fuel stops. code, note the circuit-specific number of r/min, and then have a Yamaha deal- er check the vehicle.

  • Page 21: Coolant Temperature Gauge

    INSTRUMENT AND CONTROL FUNCTIONS ECA10040 EAU12171 EAU12346 Coolant temperature gauge Handlebar switches CAUTION: When the tachometer displays an er- Left ror code, the vehicle should be checked as soon as possible in or- der to avoid engine damage. 1. Coolant temperature gauge 2.

  • Page 22: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12400 ECA10050 EAU12820 Dimmer switch “ ” Clutch lever CAUTION: Set this switch to “ ” for the high See page 5-1 for starting instruc- beam and to “ ” for the low beam. tions prior to starting the engine. EAU12460 Turn signal switch “...

  • Page 23: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12930 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...

  • Page 24: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13070 EAU13211 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...

  • Page 25: Starter (Choke) Lever

    1. Starter (choke) lever “ ” Fuel tank capacity: mended by Yamaha because it can 19.0 L (5.02 US gal) (4.18 Imp.gal) Starting a cold engine requires a richer cause damage to the fuel system or ve-...

  • Page 26: Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU13920 EAU14290 Seat Helmet holder To remove the seat 1. Insert the key into the helmet hold- er lock, and then turn it as shown. 1. Seat holder 2. Projection 1. Helmet holder 2. Push the rear of the seat down to 2.

  • Page 27: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS EAU14451 When washing the vehicle, be careful EAU14741 Storage compartment Adjusting the front fork not to let any water enter the storage This front fork is equipped with spring compartment. preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force...
  • Page 28 INSTRUMENT AND CONTROL FUNCTIONS load thereby soften Rebound damping force Compression damping force suspension, turn the adjusting bolt on each fork leg in direction (b). NOTE: Align the appropriate groove on the ad- justing mechanism with the top of the front fork cap bolt.

  • Page 29: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS ECA10100 EAU15011 To increase the spring preload and Adjusting the shock absorber CAUTION: thereby harden the suspension, turn assembly the adjusting ring in direction (a). To de- Never attempt to turn an adjusting This shock absorber assembly is crease the spring preload and thereby mechanism beyond the maximum or equipped with a spring preload adjust-...
  • Page 30 INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force To harden the compression damping, NOTE: decrease the setting by turning the ad- Although the total number of clicks of justing screw. To soften the compres- the rebound damping force adjusting sion damping, increase the setting by mechanism may not exactly match the turning the adjusting screw.

  • Page 31: Luggage Strap Holders

    The built-in sidestand switch is part of formance. the ignition circuit cut-off system, which Always have a Yamaha dealer cuts the ignition in certain situations. service the shock absorber. (See further down for an explanation of 1.

  • Page 32: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
  • Page 33 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 34: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 35: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-15 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 36 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-21, 6-30 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-30 •...

  • Page 37: Operation And Important Riding Points

    The transmission is in the neutral Yamaha dealer check the electrical cir- Consult a Yamaha dealer re- position. cuit. garding any control or function...
  • Page 38 (choke) turned on, then about 2.5 min- off when the start switch is re- have a Yamaha dealer check the utes with the starter (choke) in the half- leased. electrical circuit.

  • Page 39: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.

  • Page 40: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 41: Parking

    Do not park on a slope or on soft the tachometer red zone. ground, otherwise the vehicle If any engine trouble should oc- may overturn. cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 42: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 43 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 44: Periodic Maintenance Chart For The Emission Control System

    • Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 45: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 46 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 47 Front and rear brake √ √ √ √ √ √ 23 * • Check operation. switches • Apply Yamaha chain and cable Control and meter √ √ √ √ √ √ 24 * lube or engine oil 10W-30 thor- cables...
  • Page 48 • Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

  • Page 49: Removing And Installing Cowlings

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18781 Removing and installing cowl- ings The cowlings shown need to be re- moved to perform some of the mainte- nance jobs described in this chapter. Refer to this section each time a cowl- ing needs to be removed and installed. 1.
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the grab bar by removing the bolts. 3. Remove the screw, and then pull the cowling off as shown. 1. Turn signal light lead connector 1. Screw NOTE: To install the cowling 1. Connect the turn signal light lead Pull the cowling up, then back to re- connectors.

  • Page 51: Checking The Spark Plugs

    Do not attempt to Since heat and deposits will cause any diagnose such problems yourself. In- spark plug to slowly erode, the spark stead, have a Yamaha dealer check plugs should be removed and checked the vehicle. in accordance with the periodic mainte- nance and lubrication chart.

  • Page 52: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19672 NOTE: Canister (for California only) If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible.

  • Page 53: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR Make sure the vent hose is not EAU19911 Engine oil and oil filter car- NOTE: blocked. Clean it if necessary. The engine oil should be between the tridge minimum and maximum level marks. The engine oil level should be checked before each ride.
  • Page 54 NOTE: several minutes, and then turn it An oil filter wrench is available at a off. Yamaha dealer. 3. Place an oil pan under the engine to collect the used oil. 6. Apply a thin coat of engine oil to 4.
  • Page 55 8. Install the engine oil drain bolt, and lubricates the clutch), do not engine off and have a Yamaha dealer then tighten it to the specified mix any chemical additives. Do check the vehicle.

  • Page 56: Coolant

    If water has been added to the The coolant level must be checked coolant reservoir cap. coolant, have a Yamaha dealer on a cold engine since the level 5. Add coolant or distilled water to check the antifreeze content of varies with engine temperature.
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10380 NOTE: WARNING The radiator fan is automatically Never attempt to remove the radiator switched on or off according to the cap when the engine is hot. coolant temperature in the radia- tor. If the engine overheats, see page 6-43 for further instructions.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR 12. After the coolant is completely Antifreeze/water mixture ratio: drained, thoroughly flush the cool- ing system with clean tap water. Recommended anti-freeze: High-quality ethylene glycol anti- 13. Install the coolant reservoir by in- freeze containing corrosion inhibitors stalling the screws.

  • Page 59: Cleaning The Air Filter Element

    If wet or dusty areas. coolant is leaking, have a Yamaha 1. Remove the seat. (See page 3-9.) dealer check the cooling system. 2. Remove the fuel tank bolts.
  • Page 60 If any fuel Recommended oil: hose is damaged, do not start Yamaha foam air filter oil or other the engine but have a Yamaha quality foam air filter oil dealer replace the hose, other- wise fuel may leak.

  • Page 61: Checking The Air Vent Hose

    The carburetors are important parts of the engine and emission control sys- tem, which require very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary profes- sional knowledge and experience. 1. Air vent hose 1.

  • Page 62: Checking The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
  • Page 63 LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- Rear: that the total weight of the cargo, rid- tact a Yamaha dealer immediately and 250 kPa (36 psi) (2.50 kgf/cm²) er, passenger, and accessories have the tire replaced.
  • Page 64 After extensive tests, only the tires listed below have been ap- This motorcycle is fitted with super- proved this model high-speed tires. Note the following Yamaha Motor Co., Ltd. points in order to make the most ef- ficient use of these tires. 6-23...

  • Page 65: Cast Wheels

    The accessories or replacement fore each ride. If any damage is parts you choose for your vehicle found, have a Yamaha dealer re- should be designed specifically for place the wheel. Do not attempt this model, and they must be se-...

  • Page 66: Adjusting The Clutch Lever Free Play

    If the specified free play cannot be ob- play switch tained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Locknut 1. Rear brake light switch 2. Clutch lever free play adjusting bolt 2.

  • Page 67: Checking The Front And Rear Brake Pads

    If a brake pad has worn to the point that the wear indi- cator almost touches the brake disc, have a Yamaha dealer replace the 1. Minimum level mark brake pads as a set. 1. Brake pad wear indicator...

  • Page 68: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...

  • Page 69: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack NOTE: Using the alignment marks on each The drive chain slack should be side of the swingarm, make sure that checked before each ride and adjusted both adjusting nuts are in the same po- if necessary.

  • Page 70: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, and then EAU23022 ECA11110 Cleaning and lubricating the CAUTION: tighten the axle nut to the specified drive chain torque. Do not use engine oil or any other lu- The drive chain must be cleaned and bricants for the drive chain, as they lubricated at the intervals specified in Tightening torque:...

  • Page 71: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. Recommended lubricant: or does not move smoothly, have a Lithium-soap-based grease (all-pur- Yamaha dealer check or replace it. pose grease) Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30...

  • Page 72: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricant: necessary. Lithium-soap-based grease Recommended lubricant: EWA10730 Lithium-soap-based grease (all-pur- WARNING pose grease) If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-31...

  • Page 73: Lubricating The Rear Suspension

    If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

  • Page 74: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-33...

  • Page 75: Battery

    Electrolyte is poisonous and To charge the battery To charge a sealed-type (MF) dangerous since it contains sul- Have a Yamaha dealer charge the bat- battery, a special (constant-volt- furic acid, which causes severe tery as soon as possible if it seems to age) battery charger is required.

  • Page 76: Replacing The Fuses

    3-9.) 4. If the fuse immediately blows If a fuse is blown, replace it as follows. again, have a Yamaha dealer 1. Turn the key to “OFF” and turn off check the electrical system. the electrical circuit in question.

  • Page 77: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23740 Headlight bulb Replacing the headlight bulb Do not touch the glass part of This model is equipped with a quartz the headlight bulb to keep it free bulb headlight. If the headlight bulb from oil, otherwise the transpar- burns out, replace it as follows.

  • Page 78: Replacing The Tail/Brake Light Bulb

    Replacing a turn signal light and then connect the coupler. bulb bulb 5. Have a Yamaha dealer adjust the 1. Remove the tail/brake light lens by 1. Remove the turn signal light lens headlight beam if necessary. removing the screws.

  • Page 79: Supporting The Motorcycle

    EWA10820 wheel or performing other maintenance WARNING requiring the motorcycle to stand up- It is advisable to have a Yamaha right. Check that the motorcycle is in a dealer service the wheel. stable and level position before starting Securely support the motor- any maintenance.
  • Page 80 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the front fender by remov- 6. Remove the brake calipers on ing the screws. each side by removing the bolts. 3. Loosen the front wheel axle pinch 7. Pull the wheel axle out, remove the bolt, then the wheel axle and the speedometer gear unit, and then brake caliper bolts.

  • Page 81: Rear Wheel

    To remove the rear wheel EWA10820 Tightening torques: WARNING Wheel axle: It is advisable to have a Yamaha 65 Nm (6.5 m·kgf, 47 ft·lbf) dealer service the wheel. Front wheel axle pinch bolt: Securely support the motor- 20 Nm (2.0 m·kgf, 14 ft·lbf)
  • Page 82 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Lift the rear wheel off the ground according to the procedure on page 6-38. 4. Remove the axle nut and the left wheel axle guide, and then re- move the brake caliper by remov- ing the bolts.

  • Page 83: Troubleshooting

    Always use a new cotter pin for the self. However, should your motorcycle brake torque rod bolt. require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 84: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 85 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 86: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26011 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
  • Page 87 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Use spray oil as a universal clean- CAUTION: Remove dirt with warm water, a mild er to remove any remaining dirt. detergent, and a soft, clean sponge, 6. Touch up minor paint damage Do not use warm water since it in- and then rinse thoroughly with clean caused by stones, etc.

  • Page 88: Storage

    CAUTION: NOTE: fuel from deteriorating. Storing the motorcycle in a Consult a Yamaha dealer for advice on 5. Perform the following steps to pro- poorly ventilated room or cover- what products to use. tect the cylinders, piston rings, etc.
  • Page 89 MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-34. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.

  • Page 90: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2060 mm (81.1 in) YAMALUBE 4, SAE10W30 or SAE20W40 Unleaded gasoline only Overall width: Fuel tank capacity: 725 mm (28.5 in) 19.0 L (5.02 US gal) (4.18 Imp.gal) Overall height: Fuel reserve amount: 0°...
  • Page 91 SPECIFICATIONS Operation: Manufacturer/model: Rim size: Left foot operation BRIDGESTONE/BT57R 17M/C x MT5.00 Gear ratio: Loading: Front brake: 1st: Maximum load: Type: 37/13 (2.846) 180 kg (397 lb) Dual disc brake 2nd: (Total weight of rider, passenger, cargo and Operation: 37/19 (1.947) accessories) Right hand operation 3rd:...
  • Page 92 SPECIFICATIONS Charging system: Headlight fuse: AC magneto 20.0 A Battery: Signaling system fuse: 15.0 A Model: Ignition fuse: YTX12-BS 7.5 A Voltage, capacity: Radiator fan fuse: 12 V, 10.0 Ah 7.5 A Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W ×...

  • Page 93: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 94 1. Model label The model label is affixed to the frame under the seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 95: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 96: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 97: Maintenance Record

    CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 98 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 99: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26662 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 100 CONSUMER INFORMATION...

  • Page 101: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 102 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 103 INDEX Accessories and replacement parts ..6-24 Front and rear brake pads, checking ..6-26 Oil level warning light ......3-2 Air filter element, cleaning ....6-18 Front fork, adjusting ......3-10 Air intake duct ........6-20 Front fork, checking.......6-32 Parking............ 5-5 Air vent hose, checking ......
  • Page 104 INDEX Throttle cable free play, checking ..6-21 Throttle grip and cable, checking and lubricating ........... 6-30 Tires ............6-21 Tool kit ............ 6-1 Troubleshooting ........6-42 Troubleshooting charts ......6-43 Turn signal indicator light ......3-2 Turn signal light bulb, replacing .... 6-37 Turn signal switch ........
  • Page 105 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.05-0.5×1 CR...

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