Grizzly G0463 Owner's Manual

Grizzly G0463 Owner's Manual

Grizzly industrial, inc. small mill/drill owner's manual g0463
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MODEL G0463
SMALL MILL/DRILL
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7741 PRINTED IN CHINA

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Summary of Contents for Grizzly G0463

  • Page 1 MODEL G0463 SMALL MILL/DRILL OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #PC7741 PRINTED IN CHINA...
  • Page 2 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
  • Page 3: Table Of Contents

    Items Needed for Set Up ... 11 Unpacking ... 11 Inventory ... 12 Clean Up ... 13 Site Considerations ... 13 Feet ... 14 Mounting to Workbench ... 14 Test Run and Spindle Break-in ... 15 Drill Chuck Removal ... 16 R-8 Collets ... 17...
  • Page 4 Operation Safety ... 18 Power Controls ... 18 Power Shutdown ... 19 Spindle & Headstock Controls ... 19 Table Travel ... 20 Setting RPM ... 21 SECTION 5: ACCESSORIES ... 22 SECTION 6: MAINTENANCE ... 24 Schedule ... 24 Unpainted Cast Iron ... 24 Lubrication ...
  • Page 5: Introduction

    INTRODUCTION Foreword We are proud to offer the Model G0463 Small Mill/Drill. This machine is part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-...
  • Page 6: Machine Data Sheet

    Cord Length... 7 ft. Cord Gauge...16 gauge Recommended Breaker Size... 15 amp Plug...NEMA 5-15 Motor: Type... Universal Horsepower...3/4 HP Voltage...110V Prewired...110V Phase... Single Amps...7A Speed...0-3725 RPM Cycle...60 Hz Number Of Speeds...Variable Power Transfer ...Belt Bearings...Shielded, Permanently Lubricated G0463 Small Mill/Drill...
  • Page 7 Spindle Sleeve Diameter...2.280 in. End Milling Cap... 3/4 in. Face Milling Cap...2 in. Draw Bar Diameter...7/16-20 x 10-3/4 in. Draw Bar TPI...20 Draw Bar Length... 15-5/8 in. Features 3-16mm Drill Chuck with Key R-8/JT-6 Arbor Leveling Feet G0463 Small Mill/Drill...
  • Page 8: Identification

    Spindle RPM Control G. Forward/Reverse Switch H. Main Power Switch Quill Feed Levers Graduated Dials Identification Figure 1. G0463 Identification. K. Longitudinal (X-Axis) Handwheel Vertical (Z Axis) Handwheel M. Adjustable Feet N. Cross (Y-Axis) Handwheel O. Table Locks P. Longitudinal Scale Q.
  • Page 9: Section 1: Safety

    3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. G0463 Small Mill/Drill 4. ALWAYS USE HEARING PROTECTION WHEN MACHINERY. Machinery noise can cause permanent hearing damage.
  • Page 10 Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust. ADJUSTING KEYS DAMAGED PARTS LOCK MOBILE BASES USED) BEFORE OPERATING G0463 Small Mill/Drill...
  • Page 11: Additional Safety For Mill/Drills

    No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0463. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury.
  • Page 12: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G0463 motor draws the following amps under maximum load: Motor Draw ... 7 Amps Circuit Recommendations...
  • Page 13: Section 3: Set Up

    Hex Nuts M12-1.75 ... 4 • An Assistant ... 1 moving The Model G0463 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 14: Inventory

    " ... 2 Pin Spanner Wrench ... 1 Items not shown: Spare Fuse ... 1 Figure 3. G0463 out of the crate. -12- Figure 4. Loose inventory. In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be...
  • Page 15: Clean Up

    Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
  • Page 16: Feet

    -14- G0463 Small Mill/Drill...
  • Page 17: Test Run And Spindle Break-In

    Test Run and Spindle Break-in The Model G0463 has two speed ranges: Low range is 0–1000; high range is 0–2000 RPM. It is essential to closely follow the proper break-in procedures to ensure trouble free performance. Complete this process once you have familiarized yourself with all instructions in this manual.
  • Page 18: Drill Chuck Removal

    Drill Chuck Removal The Model G0463 may have shipped with the drill chuck installed in the spindle. If this is the case, go ahead and remove the chuck and arbor at this time. Tools Needed: Brass Hammer ... 1 Pin Spanner ... 1 Wrench 17/19mm ...
  • Page 19: R-8 Collets

    R-8 Collets The Model G0463 features an R-8 spindle taper, which only accepts R-8 collets. R-8 collets come in many sizes, typically ranging from and 3mm to 20mm. You will need a collet to match the diameter of the shank of the tool you want to hold.
  • Page 20: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -18-...
  • Page 21: Power Shutdown

    Spindle & Headstock Controls The Model G0463 spindle height is controlled like a drill press (see Figure 11). To use the rapid downfeed: Make sure the quill lock is released and the headstock is locked in position.
  • Page 22: Table Travel

    Table Travel The mill/drill table can be moved in the X and Y axis. Longitudinal Feed The longitudinal feed or (X-axis) is moved by a handwheel in Figure 13 at the end of the table. The handwheel will move the table in both direc- tions side-to-side.
  • Page 23: Setting Rpm

    Measure the diameter of your cutting tool in inches. Use the following formula to determine the needed RPM for your operation: (Cutting Speed x 4) /Tool Diameter = RPM G0463 Small Mill/Drill Cutting Speeds for High Speed Steel (HSS) Cutting Tools Workpiece Material Cutting Speed (sfm) Aluminum &...
  • Page 24: Section 5: Accessories

    Vises feature 360° rotation with fine graduations, drop forged handle, precision ground jaw faces, enclosed acme screw and detachable swivel base. Figure 19. Swivel base milling vise. ⁄ " Swivel Base Milling Vise ⁄ " Swivel Base Milling Vise G0463 Small Mill/Drill...
  • Page 25 ", ", and ". Figure 22. G9760 20-PC End Mill Set. G0463 Small Mill/Drill H2689—R-8 Quick Change Collet Set An affordable quick change collet system with ultra precision. These spring collets are hard- ened and ground to exacting tolerances and offer "...
  • Page 26: Section 6: Maintenance

    Oil fittings are located on the tops of each handwheel and one on each side where the headstock meets the column. These should be lubricated daily with several drops oil. Figure 25. Column lubrication. Ways , or ® Figure 26. Table lubrication. G0463 Small Mill/Drill...
  • Page 27: Section 7: Service

    Cutter slows when cutting. Poor surface finishes. Vibration when running or cutting. Difficulty removing collet from spindle. G0463 Small Mill/Drill About Service Troubleshooting Possible Cause 1. E-Stop button is pressed. 2. Open circuit in motor or loose connec- tions.
  • Page 28: Adjusting Gibs

    Figure 28. Carbon brush removal. A 10 Amp fuse is housed in the body near the main controls. To replace the fuse: UNPLUG THE MILL/DRILL! Remove and replace the fuse from the fuse cradle (see Figure 29). Figure 29. Fuse replacement. G0463 Small Mill/Drill...
  • Page 29: Electrical Components

    Electrical Components Figure 33. RPM control. Figure 30. Circuit board. Figure 34. Forward/Reverse switch. Figure 31. Equipment grounds. System Light Figure 35. Main power switch. E-Stop Power Light Figure 32. E-Stop and indicator lights. -27- G0463 Small Mill/Drill...
  • Page 30: Wiring Diagram

    Wiring Diagram ����������� ����� ����� ����� ��������������������� -28- G0463 Small Mill/Drill...
  • Page 31: Parts Breakdown

    Parts Breakdown -29- G0463 Small Mill/Drill...
  • Page 32: Parts Breakdown

    Parts Breakdown -30- G0463 Small Mill/Drill...
  • Page 33: Parts List

    FLAT COIL SPRING P0463044 BUSHING P0463045 LEFT SUPPORT FLANGE P0463046 PINION P0463047 RIGHT SUPPORT FLANGE P0463048 COLLAR P0463049 HANDLE HUB P0463050 G0463 Small Mill/Drill Parts List PART # P0463051 P0463052 P0463053 P0463054 P0463055 P0463056 P0463057 P0463058 P0463059 P0463060 P0463061 P0463062...
  • Page 34: Parts List

    PHLP HD SCR M6-1 X 6 RIVET CAP NUT MACHINE ID LABEL I MOTOR LABEL MACHINE ID LABEL II LOCK LABEL FINE LEAD WIRE 1 X 85 STRAIN RELIEF FLEX CONDUIT SWITCH LABEL FUSE BOX POWER INDICATING LAMP RPM CONTROLER G0463 Small Mill/Drill...
  • Page 35: Parts List

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. G0463 Small Mill/Drill...
  • Page 36: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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