Quadra-Fire VOYAGEUR-MBK Owner's Manual
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Quadra-Fire VOYAGEUR-MBK Owner's Manual

Quadra-Fire VOYAGEUR-MBK Owner's Manual

Voyageur wood insert advanced combustion control (acc)
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•
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re - If heater or chimney con-
nector glows, you are overfi ring. Overfi ring
will void your warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
www.quadrafi re.com
VOYAGEUR WOOD INSERT
Advanced Combustion Control (ACC)
OWNER'S MANUAL
Installation and Operation
VOYAGEUR-MBK
VOYAGEUR-PMH
DO NOT DISCARD THIS MANUAL
• Read, understand and
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
Model:
CAUTION
follow these instructions
for safe installation and
operation.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room as
fi replace.
•
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
•
Keep clothing, furniture, draperies and other
fl ammable materials away.
7063-173D
R
• Leave this manual with
party responsible for
use and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Installation and service of this appliance should
be performed by qualifi ed personnel. Hearth &
Home Technologies recommends NFI certifi ed
professionals, or technicians supervised by an
NFI certifi ed professional.
November 22, 2011

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Summary of Contents for Quadra-Fire Quadra-Fire VOYAGEUR-MBK

  • Page 1 VOYAGEUR WOOD INSERT Advanced Combustion Control (ACC) OWNER’S MANUAL Installation and Operation Model: VOYAGEUR-MBK VOYAGEUR-PMH CAUTION DO NOT DISCARD THIS MANUAL • Read, understand and • • Leave this manual with Important operating follow these instructions party responsible for a n d m a i n t e n a n c e for safe installation and use and operation.

  • Page 2: Congratulations

    VOYAGEUR Wood Insert and Welcome to the Quadra-Fire Family Hearth & Home Technologies welcomes you to our tradition of our stoves, inserts and fi replaces. And yet we are old- of excellence! In choosing a Quadra-Fire appliance, you fashioned when it comes to craftsmanship. Each unit is have our assurance of commitment to quality, durability, and meticulously fabricated and gold and nickel surfaces are performance.

  • Page 3: Table Of Contents

    VOYAGEUR Wood Insert Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury. •...

  • Page 4: Warranty Policy

    VOYAGEUR Wood Insert Warranty Policy Page 4 7063-173D November 22, 2011...
  • Page 5 VOYAGEUR Wood Insert Page 5 7063-173D November 22, 2011...

  • Page 6: Section 1: Listing And Code Approvals

    VOYAGEUR Wood Insert Listing and Code Approvals D. BTU & Effi ciency Specifi cations A. Appliance Certifi cation Model: VOYAGEUR Wood Insert EPA Certifi ed: 4.1 grams per hour Laboratory: Intertek Effi ciency: Report No: 100116597 BTU Output: 11,550 to 23,9300 per hr Type: Solid Fuel Type, Listed Room Heater Heating Capacity:...

  • Page 7: Section 2: Operating Instructions I

    VOYAGEUR Wood Insert User Guide Operating Instructions WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass •...

  • Page 8: Fire Safety

    VOYAGEUR Wood Insert B. Fire Safety Hearth & Home Technologies WILL NOT warranty appli- ances that exhibit evidence of over-fi ring. Evidence of To provide reasonable fi re safety, the following should be over-fi ring includes, but is not limited to: given serious consideration: •...

  • Page 9: Burning Process

    VOYAGEUR Wood Insert 2. Second Stage F. Burning Process In the secondary stage wood gives off fl ammable gases which burn above the fuel with bright fl ames. In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been During this stage of burning: placed on the burning of wood for home heating.

  • Page 10: Automatic Combustion Control (Acc)

    VOYAGEUR Wood Insert G. Automatic Combustion Control (ACC) Typically, when you build a fi re, you open the air controls fully and monitor the fi re to prevent it from going into an overfi re situation and/or burning your wood up too quickly before you shut down the air controls to the desired burn rate.

  • Page 11: Burn Rates And Operating Effi Ciency

    VOYAGEUR Wood Insert I. Burn Rates and Operating Effi ciency For maximum operating effi ciency HIGH 1. Burn dry, well-seasoned wood. Burn Rate 2. Follow these burn rate instructions below and refer to Air Control Figure 11.1. *NOTE: These are guidelines. Actual settings may vary with type of wood, chimney draft, altitude and other variables.

  • Page 12: Correct Baffl E & Blanket Placement

    VOYAGEUR Wood Insert J. Correct Baffl e & Blanket Placement INCORRECT POSITIONS WARNING Fire Risk Improper baffl e placement may cause: • Overheating of fi rebox • Overheating the chimney Baffl e must be placed properly (see instructions) Replace baffl e if damaged or missing. NOTE: A missing, damaged or improperly positioned baffl...

  • Page 13: Building A Fire

    VOYAGEUR Wood Insert K. Building A Fire L. Fuel Reloading Instructions WARNING 1. This appliance has a large door with an exceptional view of the fi re. Fire Risk. • Opens to about 90 degrees and has a built-in stop. Keep combustible materials, gasoline and other fl...

  • Page 14: Wood Fuel & Storage

    VOYAGEUR Wood Insert M. Wood Fuel Moisture The majority of the problems appliance owners experience are caused by trying to burn wet, unseasoned wood. WARNING • Wet, unseasoned wood requires energy to evaporate the Fire Risk. water instead of heating your home, and •...

  • Page 15: Blower Control Box Snap Disc Operations

    VOYAGEUR Wood Insert N. Blower Control Box & Snap Disc Operating Instructions 1. The blower will turn on/off automatically when set to AUTO. Figure 15.1. 2. When set to MANUAL, the fan will turn on/off only when you turn it on or off. This setting over-rides the internal snap disc.

  • Page 16: Clear Space

    VOYAGEUR Wood Insert R. Opacity (Smoke) P. Clear Space Opacity is the measure of how cleanly your appliance is • Do NOT place combustible objects within 4 ft (1.2 m) of burning. the front of fi replace. Figure 16.1. Opacity is measured in percent: •...

  • Page 17: Quick Start Guide

    VOYAGEUR Wood Insert S. Quick Start Guide Note: This are generic drawings and may not represent your specifi c model. 10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling FIRST FIRE ITEMS NEEDED: and a Few Pieces of Dry Split Wood. ADD NEWSPAPER LOAD WOOD OPEN AIR...

  • Page 18: Section 3: Maintenance And Service

    VOYAGEUR Wood Insert Maintenance and Service Creosote - Formation and Need for Removal A. Disposal of Ashes • When wood is burned slowly, it produces tar and other • Frequency: When ash reaches the top of the brick organic vapors, which combine with expelled moisture covers (should not spill over covers).

  • Page 19: Glass Cleaning

    VOYAGEUR Wood Insert F. Inspect Firebrick & Replacement E. Glass Cleaning Instructions • Frequency: As desired • Frequency: After each ash removal • By: Homeowner • By: Homeowner • Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. Replace the fi...

  • Page 20: Quick Reference Maintenance Guide

    VOYAGEUR Wood Insert G. Quick Reference Maintenance Guide Start the fi rst inspection after the fi rst 2 months of use, or if performance changes, and adjust your schedule CAUTION! Allow the appliance to completely cool accordingly. Maintenance is required for safe operation down before performing any cleaning or maintenance.

  • Page 21: Section 4: Troubleshooting Guide

    VOYAGEUR Wood Insert Troubleshooting Guide With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualifi ed service person in the diagnosis of a problem and the corrective action to be taken.

  • Page 22: Section 5: Service Parts Replacement

    VOYAGEUR Wood Insert Service Parts Replacement UNPLUG APPLICE FROM ANY POWER SOURCE BEFORE REPLACING ANY COMPONENTS A. Glass Replacement B. Snap Disc Replacement (Cont;d) (Replace with 5mm ceramic glass only) 2. Remove the 2 screws from the blower access assembly Ensure that the fi...

  • Page 23: Blower Replacement

    VOYAGEUR Wood Insert D. Blower Replacement CAUTION 1. The grille on the blower access assembly is hinged. Shock Risk. Swing the grille downward to expose the 2 screws. • Do NOT remove grounding prong from plug. Figure 23.1. • Plug directly into properly grounded 3 prong 2.

  • Page 24: Door Handle Assembly

    VOYAGEUR Wood Insert F. Baffl e & Ceramic Blanket Removal E. Door Handle Assembly 1. Install washer on door handle shaft. 1. Remove all ash from the fi rebox, and extinguish all hot embers before disposal into a metal container. 2.

  • Page 25: Baffl E & Ceramic Blanket Removal

    VOYAGEUR Wood Insert G. Tube Channel Assembly Replacement Removing Tube Channel Assembly Bend Back Tabs 1. Remove the andirons and the right front brick cover. Baffle Protection 2. Remove the 3 right side bricks. Channel 3. Remove the baffl e protection channel by bending back the tabs using needle nose pliers located at the right and left side of the protection cover.

  • Page 26: Installer's Guide

    VOYAGEUR Wood Insert Installer’s Guide Getting Started A. Design and Installation Considerations B. Draft Draft is the pressure difference needed to vent appliances successfully. When a appliance is drafting successfully, all CAUTION combustion byproducts are exiting the home through the chimney.

  • Page 27: Negative Pressure

    VOYAGEUR Wood Insert C. Negative Pressure WARNING Asphyxiation Risk. • Negative pressure can cause spillage of com- bustion fumes, soot and carbon monoxide. • Appliance needs to draft properly for safety. Negative pressure results from the imbalance of air available for the appliance to operate properly.

  • Page 28: Locating Your Appliance And Chimney

    VOYAGEUR Wood Insert D. Locating Your Stove & Chimney • Consider the appliance location in order to avoid fl oor and ceiling attic joists and rafters. Location of the appliance and chimney will affect perfor- mance. As shown in Figure 28.1 the chimney should: •...

  • Page 29: Rule

    VOYAGEUR Wood Insert F. 2-10-3 Rule These are safety requirements and are not meant to assure proper fl ue draft. This appliance is made with a 6 inch (152mm) diameter chimney connector as the fl ue collar on the unit. •...

  • Page 30: Tools And Supplies Needed

    VOYAGEUR Wood Insert G. Tools And Supplies Needed Pre-Burn Check List Before beginning the installation be sure the following tools and building supplies are available: Place the appliance in a location near the fi nal 7/16 Socket Framing materia installation area and follow the procedures below: Reciprocating saw High temp caulking material l Open the appliance and remove all the parts and...

  • Page 31: Section 7: Dimensions And Clearances

    VOYAGEUR Wood Insert Dimensions and Clearances NOTE: Flue Collar size is 6 inch (152mm) diameter (ID) A. Appliance Dimensions 33 in. (838mm) 19-1/8 in. (486mm) 9-7/8 in. 9-1/4 in. (251mm) (235mm) 18-1/8 in. (460mm) 20-34/ in. (527mm) 5 in. (127mm) 30 in.

  • Page 32: Clearances To Combustibles (Ul And Ulc)

    VOYAGEUR Wood Insert B. Clearances to Combustibles, United States and Canada (UL and ULC) NOTE: All measurements are from the fuel Masonry, Heat Circulating & 20.5 in. 29 in. 22 in. 10.5 in. Factory-Built Fireplace (521mm) (736mm) (559mm) (267mm) loading door opening. CANADA HEARTH EXTENSION Maximum Mantel Depth - 12 inch (305mm)
  • Page 33 VOYAGEUR Wood Insert Factory-Build Solid Fuel Fireplace Floor Protection Under Hearth Extension USA ONLY CANADA ONLY Hearth Height Hearth Height 0 to 7 inch 0 to 7 inches (0 to 178mm) Thermal Protection Required Thermal Protection Required 1 inch (25)mm) 1 inch (25)mm) R value = 2.13 R value = 2.13...

  • Page 34: Alternate Floor Protection Calculation

    VOYAGEUR Wood Insert C. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will fl ow in 1 hour through 1 square foot of a uniform mate- rial 1 inch thick for each degree (F) of temperature differ- ence from one side of the material to the other.

  • Page 35: Section 8: Chimney Systems

    VOYAGEUR Wood Insert Chimney Systems D. Masonry Chimney A. Venting Systems • Must meet minimum standards of NFPA 211. Chimney Connector: • Must have at least 5/8 inch (16mm) fi reclay lining joined It is also known as fl ue pipe or stove pipe. It must be with refractory cement.

  • Page 36: Masonry Chimney

    VOYAGEUR Wood Insert Masonry Chimney (Cont’d) NOTE: In Canada, this fi replace insert must be installed with a continuous chimney liner of a 6 inch (152mm) diam- This insert conforms with the UL 1482 and ULC S628 eter extending from the fi replace insert to the the top of the (Canada) in all respects, and is approved to UL &...

  • Page 37: Metal Heat Circulating Chimney

    VOYAGEUR Wood Insert Inches Millimeters E. Metal Heat Circulating Masonry Minimum Width of Cavity Opening - Front 32-7/8* This insert conforms with the safety standard UL-1482 and Minimum Width of Cavity Opening - Rear 19-1/8* ULC S628 (Canada) in all respects and is approved to UL & Minimum Height 21-1/2* ULC safety standards for installation and use within a fi...

  • Page 38: Securing Chimney Components

    VOYAGEUR Wood Insert I. Factory-Built Sold Fuel Fireplace G. Securing Chimney Components All joints should be secured with 3 sheet metal screws or A permit may be required for installations, fi nal approval is rivets per pipe manufacturers instructions. The sections must contingent of the authority having local jurisdiction.

  • Page 39: Ovalizing Round Stainless Steel Liners

    VOYAGEUR Wood Insert J. Ovalizing Round Stainless Steel Liners WARNING Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a fi replace is an Fire Risk. allowable and acceptable practice. Failure to install a full reline may cause: Ensure that the ovalization is minimized to the extent •...

  • Page 40: Section 9: Appliance Set-Up

    VOYAGEUR Wood Insert Appliance Set-up Remove the zip tie to the lower access cover. It is to prevent the WARNING cover opening during shipping. Fire Risk. Asphyxiation Risk. A. Outside Air Kit Installation Do not draw outside combustion air from: A source of air (oxygen) is necessary in order for combustion to •...

  • Page 41: Optional Elbow Flue Adapter Installation

    VOYAGEUR Wood Insert B. Optional Elbow Flue Adapter Installation C. Securing Stove Pipe/Liner to Flue Collar Optional use of a Simpson Duravent 15° Universal Elbow 1. There are 4 pre-drilled holes in the fl ue collar 90 degrees Part Number 4615 may be purchased directly through your apart.

  • Page 42: Securing Appliance To Stove Pipe/Liner

    VOYAGEUR Wood Insert E. Securing Appliance to Stove Pipe/Liner F. Standard Surround & Trim Kit Installation Standard Size: 43 in. W x 31 in. H 1. Once you have the appliance in place and secured, Large Size: 51 in. W x 34 in. H remove the tube channel assembly, baffl...

  • Page 43: Standard Surround & Cast Trim

    VOYAGEUR Wood Insert G. Standard Surround & Cast Trim Kit 7. Place the cast footers under the metal sides aligning the top Standard Size: 42-1/2 in. W x 30 in. H and bottom holes in the cast footers and metal sides. Large Size: 48 in.

  • Page 44: All Cast Surround

    VOYAGEUR Wood Insert H. All Cast Surround Kit I. Blower Cord Installation on Left Side Size: 40 in. W x 30 in. H The blower cord is shipped to be installed on the right side Included in Surround Kit: (2) side pieces, left and right; (1) of the appliance.
  • Page 45 VOYAGEUR Wood Insert Green Grounding Wire Remove Screw Figure 45.4 6. Remove the screw that is holding the ground lug Figure 45.1 to the control plate. 4. Remove the 2 screws at the top of the control plate. Push the bottom of the control plate to the inside of the appliance and partially remove the control plate assembly.
  • Page 46 VOYAGEUR Wood Insert White Wire Black Wire Green Grounding Fiber Wire Wrapped Wire Figure 46.1 Figure 46.4 8. The power cord is now disconnected from the blower 11. Connect the white wire on the power cord into the control plate. Pull the cord out through the right side fi...

  • Page 47: Section 10: Moble Home Installation

    VOYAGEUR Wood Insert Mobile Home Installation An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It Spark Arestor Cap must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fi...

  • Page 48: Section 11: Reference Materials Exploded Drawings

    VOYAGEUR Service Parts Beginning Manufacturing Date: Sept 2010 Cast Iron Wood Insert Ending Manufacturing Date: Active VOYAGEUR-MBK, VOYAGEUR-PMH Part number list on following page. 09/11 Figure 48.1 Page 48 7063-173D November 22, 2011...

  • Page 49: Service Parts

    VOYAGEUR Service Parts Beginning Manufacturing Date: Sept 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...

  • Page 50: Service Parts & Accessories

    VOYAGEUR Service Parts Beginning Manufacturing Date: Sept 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. Stocked All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...
  • Page 51 VOYAGEUR Service Parts Beginning Manufacturing Date: Sept 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...
  • Page 52 VOYAGEUR Service Parts Beginning Manufacturing Date: Sept 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...
  • Page 53 VOYAGEUR Service Parts Beginning Manufacturing Date: Sept 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION...

  • Page 54: Service Maintenance Log

    VOYAGEUR Wood Insert C. Service And Maintenance Log Date of Service Performed By Description of Service Page 54 7063-173D November 22, 2011...
  • Page 55 VOYAGEUR Wood Insert C. Service And Maintenance Log (Cont’d) Date of Service Performed By Description of Service Page 55 7063-173D November 22, 2011...

  • Page 56: Contact Information

    CONTACT INFORMATION: Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer, log onto www.quadrafi re.com CAUTION DO NOT DISCARD THIS MANUAL •...

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