PowerBoss Phoenix 20 User Manual

PowerBoss Phoenix 20 User Manual

Floor scrubber disc brush drive
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User Manual

Phoenix 20 Floor Scrubber
Disc Brush Drive

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Summary of Contents for PowerBoss Phoenix 20

  • Page 1: User Manual

    User Manual Phoenix 20 Floor Scrubber Disc Brush Drive...
  • Page 2 This manual is furnished with each new PowerBoss Phoenix 20. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine. This machine was designed to give you excellent performance and efficiency. For best results and minimal cost, please follow the general guidelines below: ·...
  • Page 3: Technical Specifications

    Technical Specifications Model Phoenix 20 Floor Scrubber Brush Drive Model No. PHX20BDQP / PHX20BDQPG / 3336604QP 32 amps Current (Max) 105Ah @20 hr Battery Capacity (Lead Acid) 95Ah @20 hr Battery Capacity (Gel) 69 dBA Sound Level 20 in (51 cm)
  • Page 5: Table Of Contents

    Troubleshooting ................ 36 Circuit Breakers ............... 14 Warranty ..................38 Phoenix 20 Rear Squeegee ............ 16 Cleaning ................16 Changing ................16 Angle Adjustment ..............17 Adjusting the Phoenix 20 Squeegee Blades ......18 Handle Adjustment .............. 19 Angle Adjustment ..............19...
  • Page 6: Safety Instructions

    Make sure the charger is turned off before disconnecting it from the machine. Charge the batteries in a well-ventilated area with the battery cover removed completely. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use PowerBoss supplied replacement parts. SAVE THESE INSTRUCTIONS...
  • Page 7: Unpacking Instructions

    Unpacking Instructions Inspection Carefully unpack and inspect your Phoenix 20 Floor Scrubber for shipping damage. Follow unpacking instructions on shipping pallet. Each unit has been tested and thoroughly inspected before shipment. Any damage is the responsibility of the delivery carrier who should be notified immediately.
  • Page 8: Machine Overview

    Machine Overview Machine Overview - Front CUP HOLDER SOLUTION FILL PORT RECOVERY TANK LID RECOVERY TANK BRUSH DECK FRONT WHEEL REAR CASTER SOLUTION TANK FLOATING DECK SKIRT...
  • Page 9: Machine Overview - Rear

    Machine Overview Machine Overview - Rear BAIL HANDLE RECOVERY HOSE SQUEEGEE LIFT LEVER CONTROL PANEL SOLUTION CONTROL LEVER SOLUTION TANK DRAIN HOSE / LEVEL INDICATOR RECOVERY TANK DRAIN HOSE BRUSH LIFT PEDAL ONBOARD CHARGER CORD REAR SQUEEGEE CIRCUIT BREAKERS...
  • Page 10: Control Panel

    Machine Overview Control Panel BAIL HANDLE HANDLE ADJUSTMENT KNOB KEY SWITCH SQUEEGEE LIFT LEVER SOLUTION CONTROL LEVER BATTERY GUAGE CHARGE STATUS INDICATOR...
  • Page 11: Bail Handle

    Machine Overview Bail Handle (A) When the scrubdeck is lowered to the floor, the bail handle enables the brush motor and moves the machine forward once depressed. This also allows the operator to automatically load the brush when the scrub deck is lowered over the brush.
  • Page 12: Optional Hour Meter

    Machine Overview Optional Hour Meter PowerBoss offers an optional hour meter for the Phoenix 20. The optional kit replaces the power cord mounting bracket at the rear of the machine with one that contains an hour meter. Kit# K-E1720HM...
  • Page 13: Optional Solution Solenoid

    Machine Overview Optional Solution Solenoid PowerBoss offers an optional solution solenoid for the Phoenix 20. The optional solenoid automatically turns off the solution flow when the brush motor is not active. Kit# K-E1720S In-Line Solution Filter Assembly The optional solution solenoid, which shuts off solution flow when the bail handle is released, is protected from debris by the in-line filter assembly.
  • Page 14: Battery Compartment

    Connect the batteries according to the battery connection diagram (see diagram). The recommended batteries are 105Ah (PowerBoss P/N 956712) or 100Ah (PowerBoss P/N 956100) Gel. The battery tray may be drained if neccessary using the orange drain hose located above the rear caster...
  • Page 15 Machine Overview...
  • Page 16: Phoenix 20 Rear Squeegee

    Machine Overview Phoenix 20 Rear Squeegee Cleaning the Phoenix 20 Squeegee Changing the Phoenix 20 Squeegee Blades Check the squeegee (A) daily and clean as A Squeegee necessary. B Star-shaped knob Check the inner and outer squeegee blades on 1. Pull off the suction hose (D).
  • Page 17: Angle Adjustment

    Machine Overview Adjusting the Phoenix 20 Squeegee Blades Angle Adjustment The angle adjustment is the decisive factor in ensuring that the squeegee blades on the squeegee lie evenly on the floor. 1. Park the machine on a level surface and lower the squeegee.
  • Page 18: Adjusting The Phoenix 20 Squeegee Blades

    Machine Overview Adjusting the Phoenix 20 Squeegee Blades Height Adjustment If streaks are present, despite an optimum angle adjustment, the clearance between the caster wheels and floor must be adjusted by 3 mm changing the number of washers underneath the bracket that holds the wheel. The...
  • Page 19: Handle Adjustment

    Machine Overview Handle Adjustment The Phoenix 20 handle was designed with operator comfort in mind. The angle and horizontal position of the handle can be adjusted to suit the needs of the operator. Angle Adjustment The handle angle can be adjusted without tools by loosening the Angle Adjustment Knob (A) on each side and rotating the handle to the desired position.
  • Page 20: Horizontal Adjustment

    Machine Overview Horizontal Adjustment The horizontal position can be adjusted by removing the 4 Mounting Bolts (B) (2 each side) with a 9/16” socket and sliding the Mounting Plate (P) to one of the 3 available positions. The machine is shipped from the factory in position 1.
  • Page 21: Solution Tank Drain Hose

    Machine Overview Solution Tank Drain Hose The solution tank may be drained by removing the Solution Tank Drain Hose (A) from the Hose Barb (B) and routing the hose to a floor drain. Solution Level Indicator The Solution Tank Drain Hose also serves as a water level indicator for the solution tank.
  • Page 22: Solution Fill Filter

    Machine Overview Solution Fill Filter The Solution Fill Filter (B) should be cleaned regularly. To remove, simply open the Solution Tank Lid (A) and pull the filter out.
  • Page 23: Screened Float

    Machine Overview Screened Float If the recovery tank (C) is overfilled or a large amount of foaming is present, the screened float (B) blocks the vacuum intake inside the tank protecting the vacuum motor and internal electronics from water damage. It is essential to keep the float in working order through regular maintenance.
  • Page 24: Screened Float Removal

    Machine Overview Screened Float Removal The screened float is positioned between the vacuum manifold (A) and recovery tank (C). The screened float (B) can be accessed by removing the 1.5” bolt (D) and two 1.25” bolts (E) that attach the manifold to the recovery tank using a 7/16”...
  • Page 25: Recovery Tank Drain Hose

    Machine Overview Recovery Tank Drain Hose Twist Cap to Open and Drain Twist & Lift cap to clean out large debris Deck Skirt Removal (Do not lower with out brush) CAUTION: Bristles may be damaged if deck is lowered onto floor without brush/pad driver installed.
  • Page 26: The Phoenix 20

    This machine was designed with total operator comfort and ease of use in mind. All machine components have been designed as a total system to efficiently clean dirty floors. The Phoenix 20 has two available scrub head types and sizes to fit specific applications.
  • Page 27 The Phoenix 20 WARNING! - Be sure you understand the machine controls and their functions. - While on ramps or inclines, avoid sudden stops when tanks are filled. - Avoid abrupt sharp turns. Slow down driving speed when going downhill.
  • Page 28: Machine Operation

    Machine Operation To Turn on Machine Turn key to operate position ( I ) To Turn on Vacuum Lower squeegee into operate position, vacuum motor will turn on automatically. To Turn on Brush Motor Move brush lift pedal from the “home” (down) position to the operating position (up). Depress the operator bail handle. Brush motor will turn on and assist to propel the machine forward.
  • Page 29: Hour Meter (Optional)

    Machine Operation Hour Meter (Optional) Hour meter will automatically record operating time of the brush motor. Solution Solenoid (Optional) Water solenoid will operate when the brush motor is turned on. The solution lever must be moved to the desired operating position, but does not need to be moved to the closed position when stopping for brief periods.
  • Page 30: Loading Brush

    1. To load the brush, first center the 2. Lower the scrub deck by releasing 3. With the key turned on, pull the bail Phoenix 20 brush deck over the the deck lift pedal. handle to engage the scrub brush scrub brush.
  • Page 31: Unloading Brush

    Machine Operation Unloading Brush 1. To unload the brush, first lift the scrub 2. Momentarily turn the key (1 to 2 3. When done correctly the brush seconds) to the “Brush Unload” po- deck by pressing down on the deck should release from the scrub deck lift pedal .
  • Page 32 Notes...
  • Page 33 Notes...
  • Page 34: After Use

    After Use After Use 1. When finished scrubbing, lift the scrub deck and turn the solution lever off. Lift the rear squeegee. Move the machine to a service area for daily maintenance and review items that may need service. 2. Empty the solution tank by disconnecting the solution tank drain hose from the barb fitting and routing hose to a drain.
  • Page 35: Maintenance

    Maintenance Daily W eekly Mon thly Yearly Charge Batteries Check Each Lubrication – Check Carbon Battery Cell(s) G rease Fittings Brushes W ater Level Check/Clean Tanks Check/Clean brush & Hoses deck skirt Check/Clean the Check/Clean Brush/Pad Solution Filter Check/Clean the Squeegee Check/Clean Vacuum Shut-Off...
  • Page 36: Troubleshooting

    Troubleshooting Problem Possible Cause Remedy Worn or torn squeegee blades Rotate or replace blades Recovery tank full Empty recovery tank Recovery tank drain hose leak Secure drain hose cap or replace Recovery tank lid gasket leak Replace gasket lid cover properly Poor water pick-up Debris caught in squeegee Clean squeegee...
  • Page 37 Troubleshooting Problem Possible Cause Remedy Tripped Control Power circuit breaker Reset breaker Batteries have low charge Recharge batteries Unplug battery charger when charge Machine does not operate Battery charger operating is complete Recovery tank full Empty recovery tank Empty recovery tank. Excessive foaming in recovery tank.
  • Page 38: Warranty

    This warranty does not apply to normal wear, or to items whose life is dependent on their use and care. Parts not manufactured by PowerBoss are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman International for procedures in warranty claims against these manufacturers.
  • Page 39 Travel* Labor Parts E ngine E xtended Warranty Costs Walk behinds Battery sweepers Ninety days One year One year 2 years P arts + Labor (or 2000 Hours) IC sweepers Ninety days One year One year Through m anufacturer 2 years P arts + Labor (or 2000 Hours) Battery scrubbers Ninety days Two years...
  • Page 40 PowerBoss Inc · 175 Anderson Street P.O. Box 1227 · Aberdeen, North Carolina 28315 USA orporated Phone: 1-800-982-7141 · Fax: 1-800-277-7141 · Local: 1-910-944-7409 www.powerboss.com A Member of the Hako Group 988720UMPB Rev B 04/10...

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